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The effect of clearance on gear performance: An optimization study for a light-weight 3D-printed cycloidal drive. 间隙对齿轮性能的影响:轻型3d打印摆线轮传动的优化研究。
IF 1.5 4区 医学 Q3 ENGINEERING, BIOMEDICAL Pub Date : 2025-12-01 Epub Date: 2025-11-25 DOI: 10.1177/09544119251391399
Isha Nafisa Quazi, Hanie Nadia Shasmin, Nooranida Arifin, Nasrul Anuar Abd Razak, Noor Azuan Abu Osman

As the field of prosthetics moves away from traditional subtractive manufacturing methods toward more sustainable, customizable approaches like 3D printing, this study examines how varying clearance values in cycloidal drives impact their vibrational behavior. Cycloidal drives known for their high torque density and low backlash, are gaining traction as key reduction components in robotic prostheses, where minimizing vibration is essential for ensuring smooth gait transitions, reducing user fatigue, and improving long-term prosthetic wear comfort. This study investigates the vibrational performance of 3D-printed cycloidal drives by evaluating different clearances to optimize vibrational performance in robotic prostheses applications, specifically in robotic knee joints. In this research, three clearance values (0.2, 0.3, and 0.5 mm) were tested on a benchtop using 3D-printed cycloidal drives. With the retrieved raw gyroscope data, a combination of ANOVA and time-frequency analyses was employed to evaluate their vibrational performance across different speeds and load conditions. The study revealed that the 0.2 mm clearance, while effective at higher speeds, exhibited greater variance, and concentrated vibrational energy at lower speeds, which could cause localized stress and wear. The 0.3 mm clearance emerged as the most balanced, with minimal variance, evenly distributed vibrational energy, and greater durability, making it ideal for high-precision applications like prosthetic joints. In contrast, the 0.5 mm clearance exhibited erratic behavior, with excessive vibration and mechanical noise, making it the least favorable option.

随着假肢领域从传统的减法制造方法转向更可持续的、可定制的方法,如3D打印,本研究探讨了摆线线驱动器的不同间隙值如何影响其振动行为。摆线线驱动器以其高扭矩密度和低间隙而闻名,作为机器人假肢的关键减振部件正在获得牵引力,其中最小化振动对于确保平稳的步态过渡,减少用户疲劳和改善长期假肢佩戴舒适性至关重要。本研究通过评估不同间隙来研究3d打印摆线驱动器的振动性能,以优化机器人假体应用中的振动性能,特别是机器人膝关节。在这项研究中,使用3d打印摆线驱动器在工作台上测试了三个间隙值(0.2,0.3和0.5 mm)。利用检索到的原始陀螺仪数据,采用方差分析和时频分析相结合的方法来评估其在不同速度和负载条件下的振动性能。研究表明,0.2 mm的间隙虽然在高速下是有效的,但在低速下表现出更大的差异和集中的振动能量,可能导致局部应力和磨损。0.3 mm的间隙是最平衡的,具有最小的变化,均匀分布的振动能量和更高的耐用性,使其成为假肢关节等高精度应用的理想选择。相比之下,0.5 mm间隙表现出不稳定的行为,具有过度的振动和机械噪声,使其成为最不利的选择。
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引用次数: 0
A motorcycle ambulance with detachable seat: A solution for swift emergency patient transport. 一种可拆卸座椅的摩托车救护车:快速运送急诊病人的解决方案。
IF 1.5 4区 医学 Q3 ENGINEERING, BIOMEDICAL Pub Date : 2025-12-01 Epub Date: 2025-11-17 DOI: 10.1177/09544119251395344
Haydar Livatyalı, Cüneyt Yılmaz, Emre Gür, Mehmet Selçuk Arslan

This study aims to develop an effective system for transporting civilians injured in natural disasters, accidents, or terrorist attacks to hospitals quickly. The system's design, prototyping, and performance tests focussed on ensuring that a patient could be seated in a modular chair, easily lifted and secured to the back of a motorcycle, while maintaining balance during loading, transport, and unloading. A key requirement was enabling a single operator to carry out the operation safely, with the patient seated backward. The design includes a detachable seat, which is similar to a wheelchair, connected to the motorcycle. A prototype was built and tested on a cargo scooter with a 125 -cc engine. After analysis, simulations, and successful road tests with a full-size passenger test dummy, the data showed that the system's performance matched theoretical expectations, particularly in speed and cornering. The prototype demonstrated excellent road performance. In addition, the measured loading and unloading time of the patient seat was below 2 min, and the prototype completed the 50 m, 14% slope (Track2) without rearing or instability. Manoeuvrability results were compared against the baseline scooter (driver only), showing similar speeds and slightly lower lateral accelerations due to cautious driving.

本研究旨在开发一种有效的系统,将在自然灾害、事故或恐怖袭击中受伤的平民快速运送到医院。该系统的设计、原型设计和性能测试的重点是确保患者可以坐在模块化椅子上,轻松抬起并固定在摩托车的后面,同时在装载、运输和卸载过程中保持平衡。一个关键的要求是使一个操作员能够安全地进行手术,患者向后坐。该设计包括一个类似轮椅的可拆卸座椅,连接到摩托车上。一辆原型车被制造出来,并在一辆装有125毫升发动机的货运摩托车上进行了测试。经过分析、模拟和全尺寸乘客测试假人的成功道路测试,数据表明该系统的性能符合理论预期,特别是在速度和转弯方面。原型车表现出优异的道路性能。此外,患者座椅的加载和卸载时间在2 min以下,原型完成了50 m, 14%的坡度(Track2),没有倒立或失稳。将机动性结果与基线滑板车(仅限驾驶员)进行比较,显示出相似的速度和略低的横向加速度,这是由于谨慎驾驶。
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引用次数: 0
Mechanical compliance and anti-migration performance of auxetic tracheal stents with multi-circular cores. 多圆芯气管辅助支架的机械顺应性及抗移位性能。
IF 1.5 4区 医学 Q3 ENGINEERING, BIOMEDICAL Pub Date : 2025-10-01 Epub Date: 2025-10-09 DOI: 10.1177/09544119251380165
Xiang Shen, Zewen He, Yizhe Wang, Jiahao Chen, Jianwei Gao, Huilin Yao, Qiang Liu, Yue Xu, Yuan Wang, Hongyu Liang

Tracheal diseases such as tracheal stenosis and tracheomalacia often have a significant impact on patients' respiratory function. Traditional tracheal stents face issues such as displacement, granulation tissue hyperplasia, and axial foreshortening during clinical use, which limit their long-term efficacy. The mechanical behavior of auxetic tracheal stents was studied, focusing on the impact of design parameters on stent performance. Finite element analysis was used to assess the effects of different unit cell strut geometries (including connecting strut shape and unit cell core design) on the stent's stress-strain behavior, expansion performance, and anti-migration properties. The results show that the curved design stent exhibits a nonlinear stress-strain relationship similar to that of the trachea. The multi-circular core design demonstrated the best overall performance, with a radial recoil rate of 6.6% and a maximum anti-migration force of 641 N, representing a 51% improvement over the straight-bar stent. The multi-circular design significantly reduces the risk of granulation tissue formation through uniform stress distribution (maximum principal stress of 136 MPa) and low tracheal wall stress (0.24 MPa), making it a promising candidate for long-term implantation. This study provides theoretical support for the optimization of tracheal stent designs and lays the foundation for the long-term implantation of auxetic tracheal stents in the future.

气管狭窄、气管软化等气管疾病常对患者的呼吸功能产生显著影响。传统气管支架在临床使用中存在移位、肉芽组织增生、轴向缩短等问题,限制了其长期疗效。研究了辅助气管支架的力学性能,重点研究了设计参数对支架性能的影响。采用有限元分析来评估不同的单元胞支撑几何形状(包括连接支撑形状和单元胞芯设计)对支架应力-应变行为、膨胀性能和抗迁移性能的影响。结果表明,弯曲支架具有与气管相似的非线性应力-应变关系。多圆芯设计整体性能最佳,径向后坐力为6.6%,最大抗迁移力为641 N,比直杆支架提高51%。多圆形设计通过均匀的应力分布(最大主应力为136 MPa)和低气管壁应力(0.24 MPa),显著降低了肉芽组织形成的风险,是长期植入的理想选择。本研究为气管支架设计的优化提供了理论支持,为今后气管辅助支架的长期植入奠定了基础。
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引用次数: 0
A workflow for evaluating J-shaped prosthetic blades using shape memory alloys: Finite element analysis and material comparison. 使用形状记忆合金评估j形假体叶片的工作流程:有限元分析和材料比较。
IF 1.5 4区 医学 Q3 ENGINEERING, BIOMEDICAL Pub Date : 2025-10-01 Epub Date: 2025-10-31 DOI: 10.1177/09544119251383275
Reza Karimpour, Mohammad Reza Zakerzadeh

The limitations faced by individuals with transtibial leg amputations highlight the need for rehabilitation devices with enhanced performance. Energy Storing and Returning (ESAR) prosthetic devices have emerged as a promising solution, utilizing innovative designs and materials to enhance the range of motion for these individuals. This study presents a workflow for evaluating J-shaped ESAR prosthetic blades under gait-specific conditions, investigating their behavior during various states of movement corresponding to the natural human gait cycle. A model based on the general structure of J-shaped below-knee prosthetic blades have been designed and simulated using different materials. The performance of the prosthesis has been evaluated during standing, walking, running, and hurdling. Finite Element analyses have been conducted using Abaqus CAE. OpenSim has been employed to simulate the natural gait cycle during walking and running, and the results have been utilized as loading input and boundary conditions for Abaqus simulations. Abaqus built-in Auricchio-Taylor Constitutive model has been utilized to simulate the super-elastic behavior of NiTinol. In the results section, various parameters such as von Mises stress, elastic strain, total deformation, strain energy, and mass have been compared. NiTinol composite and carbon fiber composite exhibited the best performance, with the carbon fiber composite being significantly lighter, weighing 68% less than NiTinol composite. The comprehensive method and procedure proposed in this study can be employed for further research in the field of prosthetic feet, as well as generalized for a wide range of rehabilitation devices.

经胫腿截肢患者所面临的限制突出了对性能增强的康复设备的需求。能量储存和返回(ESAR)假肢装置已经成为一种有前途的解决方案,利用创新的设计和材料来增强这些人的运动范围。本研究提出了一种在特定步态条件下评估j形ESAR假体叶片的工作流程,研究了它们在与人类自然步态周期相对应的各种运动状态下的行为。基于j型膝下假体叶片的一般结构,设计了一个模型,并采用不同的材料进行了仿真。在站立、行走、跑步和跨栏时对假体的性能进行了评估。利用Abaqus CAE进行了有限元分析。采用OpenSim对行走和跑步过程中的自然步态周期进行仿真,仿真结果作为Abaqus仿真的加载输入和边界条件。利用Abaqus内置的Auricchio-Taylor本构模型对镍钛醇的超弹性行为进行了模拟。结果部分对von Mises应力、弹性应变、总变形、应变能、质量等参数进行了比较。镍钛诺复合材料和碳纤维复合材料表现出最好的性能,其中碳纤维复合材料的重量比镍钛诺复合材料轻68%。本研究提出的综合方法和程序可用于假肢足领域的进一步研究,并推广到更广泛的康复装置中。
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引用次数: 0
Contemporary technologies in wearable orthoses and their potential intervention for clubfoot treatment: A review. 可穿戴矫形器的现代技术及其对畸形足治疗的潜在干预:综述。
IF 1.5 4区 医学 Q3 ENGINEERING, BIOMEDICAL Pub Date : 2025-10-01 Epub Date: 2025-10-27 DOI: 10.1177/09544119251387177
Abhilash Bint, Harlal Singh Mali, Anup Malik, Jakub Rosenthal

The growth of assistive technology has increased the use of smart wearable orthoses. This is driven by improved sensors, actuators, cheaper integrated circuits, better data connectivity for data acquisition, and advanced manufacturing techniques. These smart devices correct, support, and monitor physical deformities and movements. This study reviews recent literature on smart wearable orthotic devices' design, application, and fabrication. The focus is on biomedical uses and advanced manufacturing methods. A total of 79 peer-reviewed articles were identified. After screening based on titles, abstracts, and full texts, 52 articles were selected. This article provides a state-of-the-art review and analysis of smart wearable orthoses with sensor systems and manufacturing techniques such as computer-aided design, computer-aided manufacturing, additive manufacturing, and the Internet of Things used in medical rehabilitation and health monitoring. The findings highlight the role of smart orthoses in physical rehabilitation and deformity management. They offer valuable support in managing musculoskeletal conditions. This review provides researchers with insights into current trends and technologies in the field. It also identifies opportunities for innovation in orthotic design. Based on the review, researchers in the field of assistive technology can understand the avenue of development of newer and more innovative orthoses for different deformities and identify relevant technology to their work. One such promising domain is smart orthotics intervention in clubfoot treatment in low-resource environments where access to conventional long-term care is restricted.

辅助技术的发展增加了智能可穿戴矫形器的使用。这是由改进的传感器、执行器、更便宜的集成电路、更好的数据采集数据连接和先进的制造技术驱动的。这些智能设备纠正、支持和监测身体畸形和运动。本研究回顾了智能可穿戴矫形器的设计、应用和制造方面的最新文献。重点是生物医学用途和先进的制造方法。共发现79篇同行评议文章。经题目、摘要、全文筛选,共筛选出52篇。本文对智能可穿戴矫形器的传感器系统和制造技术(如计算机辅助设计、计算机辅助制造、增材制造和物联网)在医疗康复和健康监测中的应用进行了最新的回顾和分析。研究结果强调了智能矫形器在肢体康复和畸形管理中的作用。它们为管理肌肉骨骼疾病提供了宝贵的支持。这篇综述为研究人员提供了对该领域当前趋势和技术的见解。它还确定了矫形器设计创新的机会。在此基础上,辅助技术领域的研究人员可以了解针对不同畸形的更新和更具创新性的矫形器的发展途径,并确定与他们工作相关的技术。其中一个有前途的领域是智能矫形器干预在资源匮乏的环境中治疗畸形足,在那里获得传统的长期护理是有限的。
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引用次数: 0
Hybrid control algorithm for precision motion in robot-assisted cardiac catheterization. 机器人辅助心导管精准运动的混合控制算法。
IF 1.5 4区 医学 Q3 ENGINEERING, BIOMEDICAL Pub Date : 2025-10-01 Epub Date: 2025-10-21 DOI: 10.1177/09544119251385276
Naman Gupta, Ranjan Jha

Cardiovascular diseases pose a significant global health challenge, necessitating advancements in precision-driven interventional techniques. Robotic-assisted cardiac catheterization integrates high-precision mechanical systems, including roller-based, gear-driven, and belt-pulley mechanisms, for controlled catheter manipulation. Spring-loaded force dynamics characterize catheter deformation, aiding in torque estimation across various material compositions. This study presents a hybrid control algorithm that enhances motion accuracy by optimizing overshoot percentages and settling times, outperforming conventional controllers while maintaining stable proportional-integral-derivative (kp, ki, kd) parameters. The robotic system achieves translational catheter motion at approximately 0.060 rad/s, ensuring a precise displacement of nearly 1 mm/s. Rotational movement at 0.98 rad/s enables an angular shift of 0.9° per pulse, ensuring smooth, and predictable navigation. Experimental validation of the Feed-Forward PID (FFPID) controller confirmed high accuracy, stability, and responsiveness. Displacement tracking showed minimal error (RMSE < 0.017 mm, R2 = 0.999), while rotational control maintained angular precision (RMSE < 0.11°, overshoot < 1%). These results validate the FFPID controller's effectiveness for real-time catheter control in robot-assisted cardiac procedures. Real-time sensor feedback enables dynamic trajectory adjustments, fine-tuning motion control for improved procedural accuracy. A dedicated surgeon-centric control panel allows seamless bidirectional catheter manipulation, ensuring intuitive handling for intricate interventions. The integration of advanced hardware and an adaptive hybrid control strategy minimizes tracking errors and optimizes efficiency. This research highlights the transformative impact of hybrid control methodologies in robotic-assisted interventions, paving the way for more intelligent and autonomous cardiovascular surgical systems.

心血管疾病是一项重大的全球健康挑战,需要在精确驱动的介入技术方面取得进展。机器人辅助心导管植入集成了高精度机械系统,包括基于滚轮,齿轮驱动和皮带轮机构,用于控制导管操作。弹簧载荷力动力学表征导管变形,帮助在各种材料成分的扭矩估计。本研究提出了一种混合控制算法,该算法通过优化超调百分比和沉降时间来提高运动精度,在保持稳定的比例-积分-导数(kp, ki, kd)参数的同时优于传统控制器。机器人系统以大约0.060 rad/s的速度实现导管平移运动,确保近1 mm/s的精确位移。0.98 rad/s的旋转运动使每脉冲的角位移为0.9°,确保平稳和可预测的导航。实验验证了前馈PID (FFPID)控制器具有较高的精度、稳定性和响应性。位移跟踪误差最小(RMSE R2 = 0.999),旋转控制保持角精度(RMSE 0.11°),超调
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引用次数: 0
Prediction of radiofrequency ablation size of spinal and paraspinal tumors with multiple-needle using machine learning. 应用机器学习预测多针射频消融脊髓及棘旁肿瘤的大小。
IF 1.5 4区 医学 Q3 ENGINEERING, BIOMEDICAL Pub Date : 2025-10-01 Epub Date: 2025-10-21 DOI: 10.1177/09544119251384703
Dong-Xiang Zhang, Li-Xin Guo

The aim of this study was to preliminarily use machine learning and finite element methods to predict the multiple-needle ablation size of spinal and paraspinal tumors and to use genetic algorithms to solve for the optimal ablation parameters under specific ablation size conditions. A two-dimensional two-needle spinal tumor ablation finite element model was created. Its ablation size was analyzed under different approach angles, electrode lengths, electrode diameter, ablation temperatures, and time conditions. Three neural-network models (back propagation (BP), radial basis function (RBF) and convolutional neural-networks (CNN)) were trained separately using the results of the finite element analysis as a dataset (eight inputs and five outputs) and the performance of these neural-network models was compared. The results showed that compared with the RBF and CNN, the BP neural-network has the smallest root mean square error (RMSE) value on the test set (compared with RBF and CNN, the BP neural-network decreased by 55.06% and 56.71%, respectively). This indicated that the BP neural-network has better generalization ability and prediction accuracy compared with RBF and CNN and was more suitable to be used as a machine learning model in this study. Appropriate adjustment of the angle between the needles could effectively control the morphology of the ablation region and avoid damage to the surrounding healthy tissues. Using machine learning and genetic algorithms to predict the size of multi-needle ablation region and optimal ablation parameters could significantly improve research efficiency.

本研究的目的是初步利用机器学习和有限元方法预测脊柱和棘旁肿瘤的多针消融尺寸,并利用遗传算法求解特定消融尺寸条件下的最佳消融参数。建立了二维双针脊柱肿瘤消融有限元模型。在不同的进近角度、电极长度、电极直径、烧蚀温度和时间条件下,对其烧蚀尺寸进行了分析。以有限元分析结果为数据集(8个输入和5个输出),分别训练3种神经网络模型(反向传播(BP)、径向基函数(RBF)和卷积神经网络(CNN)),并比较这些神经网络模型的性能。结果表明,与RBF和CNN相比,BP神经网络在测试集上的均方根误差(RMSE)值最小(与RBF和CNN相比,BP神经网络分别降低了55.06%和56.71%)。这说明与RBF和CNN相比,BP神经网络具有更好的泛化能力和预测精度,更适合作为本研究的机器学习模型。适当调整针间角度可有效控制消融区形态,避免损伤周围健康组织。利用机器学习和遗传算法预测多针消融区域的大小和最优消融参数可以显著提高研究效率。
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引用次数: 0
Hierarchical wrinkle pattern drives tenogenic differentiation from human mesenchymal stem cells. 分层皱纹模式驱动人间充质干细胞的成腱分化。
IF 1.5 4区 医学 Q3 ENGINEERING, BIOMEDICAL Pub Date : 2025-10-01 Epub Date: 2025-10-09 DOI: 10.1177/09544119251378949
Jeonghyun Kim, So Nagashima, Junfeng Wang, Seishiro Matsubara, Eijiro Maeda, Dai Okumura, Takeo Matsumoto

Stem cells possess the unique abilities to self-renew and differentiate into various cell types, making them invaluable in tissue engineering and regenerative medicine. This study explores the behavior of human bone marrow-derived mesenchymal stem cells (hMSCs) on poly(dimethylsiloxane) (PDMS) substrates with hierarchical wrinkle patterns. These bio-inspired patterns were created using the surface instability of gold-coated elastomer bilayers. The results indicate that the hierarchical wrinkles not only promote cell alignment but also up-regulate tenogenic differentiation markers without chemical induction. The cells exhibited increased expression of tenocyte markers (Mkx, and Col1) and decreased expression of osteoblast (Alp, and Opn) and chondrocyte (Sox9) markers. This bio-inspired substrate design, mimicking natural extracellular matrix structures, provides a promising approach for developing functional tissue constructs and advancing stem cell-based regenerative therapies. The study underscores the importance of substrate topography in directing stem cell fate, highlighting its potential in mechanobiological applications and tissue engineering.

干细胞具有自我更新和分化成各种细胞类型的独特能力,使其在组织工程和再生医学中具有不可估量的价值。本研究探讨了人骨髓间充质干细胞(hMSCs)在具有分层皱纹模式的聚二甲基硅氧烷(PDMS)底物上的行为。这些仿生图案是利用金涂层弹性体双层的表面不稳定性创建的。结果表明,分层皱纹不仅促进了细胞排列,而且在没有化学诱导的情况下上调了肌腱分化标志物。这些细胞表现出肌腱细胞标记物(Mkx和Col1)的表达增加,成骨细胞(Alp和Opn)和软骨细胞(Sox9)标记物的表达减少。这种仿生基质设计,模仿自然细胞外基质结构,为开发功能性组织结构和推进干细胞再生疗法提供了有前途的方法。该研究强调了基质地形在指导干细胞命运中的重要性,突出了其在机械生物学应用和组织工程中的潜力。
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引用次数: 0
On the biomechanics of a novel L5-S1 posterior fixation system: A finite element study. 一种新型L5-S1后路固定系统的生物力学:有限元研究。
IF 1.5 4区 医学 Q3 ENGINEERING, BIOMEDICAL Pub Date : 2025-09-01 Epub Date: 2025-09-07 DOI: 10.1177/09544119251367492
Aline F Gouveia, Paulo R Fernandes, André P G Castro

Low back pain is estimated to affect more than 70% of the population. Recently, interspinous posterior devices are gaining attention as a less invasive alternative to the traditional pedicle screw systems. However, since most of these devices are not suitable for the L5-S1 segment, the goals for this study are to design a tailored fixation system for the L5-S1 level and to study its effects on the degenerated spine. To that end, a finite element model of the L4-S1 spinal segment was developed, considering three different clinical stages (healthy, mildly degenerated and moderately degenerated). The instrumented spine was then simulated in short-term and long-term post-surgery stages, combined with the degenerated conditions. This system was able to effectively reduce the movement of the implanted segment by up to 96% in flexion and extension, 80% in lateral bending and 83% in axial rotation. In what concerns to the maximum principal stress in the disc region, the implanted model has shown a reduction of 80% in flexion, 76% in extension and 78% in lateral bending. These are promising outputs in terms of reducing the movement and the stress levels of the instrumented spine in all directions of motion, particularly flexion and extension, even if the device would require further experimental, computational and clinical studies. Although the mobility of the L4-L5 segment was not altered in the simulations, minor changes in the stress distribution were found in this segment, suggesting a reduced probability of adjacent disc disease with this system.

据估计,超过70%的人患有腰痛。最近,棘间后路装置作为传统椎弓根螺钉系统的一种侵入性较小的替代方法而受到关注。然而,由于大多数此类装置不适合L5-S1节段,因此本研究的目标是为L5-S1节段设计量身定制的固定系统,并研究其对退行性脊柱的影响。为此,考虑到三个不同的临床阶段(健康、轻度退变和中度退变),建立了L4-S1脊柱节段的有限元模型。然后结合退变情况,模拟短期和长期手术后的固定脊柱。该系统能够有效地减少植入节段96%的屈伸运动,80%的侧向弯曲运动和83%的轴向旋转运动。关于椎间盘区域的最大主应力,植入模型显示屈曲减少80%,伸展减少76%,侧弯减少78%。即使该设备还需要进一步的实验、计算和临床研究,但在减少所有方向运动(特别是屈曲和伸展)的运动和固定脊柱的应力水平方面,这些都是有希望的结果。虽然在模拟中L4-L5节段的活动度没有改变,但在该节段发现了应力分布的微小变化,表明该系统降低了邻近椎间盘疾病的可能性。
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引用次数: 0
Structural integrity and failure of transfemoral prosthetic socket fabricated using carbon prepreg technique: Influence of fiber orientation and curing conditions. 碳预浸料技术制备的经股假体窝的结构完整性和失效:纤维取向和固化条件的影响。
IF 1.5 4区 医学 Q3 ENGINEERING, BIOMEDICAL Pub Date : 2025-09-01 Epub Date: 2025-09-06 DOI: 10.1177/09544119251372313
Pimpet Sratong-On, Sawanya Suwannawong, Watcharin Noothong, Jongsak Pakpia, Natasha Shong Wey Mun, Muhammad Aniq Bin Rezaki, Chuen Kum Lee, Kazuhiko Sasaki

This study provides valuable guidance for simplifying fabrication procedures and enhancing the structural integrity and safety of carbon fiber (CF) laminate transfemoral (TF) prosthetic sockets. While the high specific strength of CF laminate sockets offers advantages over conventional plastics, essential production data-their orientation-dependent strength and optimal cure conditions-are lacking, often requiring complex, costly cure cycles. This study investigated (i) the influence of fiber orientation on TF prosthetic CF socket strength via finite element analysis (FEA) during standing, and (ii) optimal single-step Vacuum-Bag-Only (VBO) cure conditions for prepreg in a low-cost conventional oven. Three distinct CF laminates ((45/-45/45/-45), (0/90/0/90), (0/45/-45/90)) were implemented in TF socket finite element (FE) models. Tensile and flexural tests validated FE results and assessed laminate failure modes. Differential Scanning Calorimetry (DSC) investigated cure temperatures, while surface voids were inspected to identify optimal single-step cure conditions. A 1-h isothermal cure at 90°C facilitated resin flow and yielded minimal surface voids. FEA revealed ply orientations insignificantly influenced residual limb pressure. Most plies in the (45/-45/45/-45) CF laminate favorably aligned with oblique deformation for TF socket stabilization during standing. Experimentally, it exhibited the lowest stiffness (10.86 GPa) and strength (161.49 MPa). Nevertheless, its strength is superior to other socket materials and enhances safety through clear pre-fracture signs from ductile failure. Maximum pressure of up to 32.2 kPa at the medial-distal site during standing was insufficient to cause discomfort. These findings provide guidelines for high-quality TF sockets using prepreg by simplifying the fabrication process.

本研究为简化碳纤维(CF)层压经股骨(TF)假体的制作工艺、提高其结构完整性和安全性提供了有价值的指导。虽然CF层压板插座的高比强度比传统塑料具有优势,但缺乏必要的生产数据,如定向强度和最佳固化条件,通常需要复杂、昂贵的固化周期。本研究通过站立时的有限元分析(FEA)研究了纤维取向对TF假体CF窝强度的影响,以及(ii)在低成本传统烤箱中对预浸料进行单步真空袋(VBO)固化的最佳条件。三种不同的CF层压板((45/-45/45/-45),(0/90/0/90),(0/45/-45/90))在TF插座有限元(FE)模型中实现。拉伸和弯曲试验验证了有限元结果,并评估了层合板的破坏模式。差示扫描量热法(DSC)研究了固化温度,同时检查了表面空隙,以确定最佳的单步固化条件。90°C下1小时的等温固化有利于树脂流动,产生最小的表面空隙。有限元分析结果显示,铺层取向对残肢压力影响不显著。大多数层合在(45/-45/45/-45)CF层合板中,有利于倾斜变形,以便在站立时稳定TF插座。实验结果表明,其刚度最低(10.86 GPa),强度最低(161.49 MPa)。然而,它的强度优于其他套筒材料,并通过清晰的韧性破坏前断裂迹象提高了安全性。站立时中端至远端最大压力达32.2 kPa,不足以引起不适。这些发现为使用预浸料简化制作工艺以获得高质量的TF插座提供了指导。
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Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine
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