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2006 Thirty-First IEEE/CPMT International Electronics Manufacturing Technology Symposium最新文献

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Thermal Management through In-Board Heat Pipes Manufactured using Printed Circuit Board Multilayer Technology 利用印刷电路板多层技术制造板内热管的热管理
W. Wits, R. Legtenberg, J. Mannak, B. van Zalk
A novel, integrated approach in thermal management of electronic products, based on two-phase cooling, is presented. A flat miniature heat pipe, integrated inside the laminated structure of a printed circuit board (PCB) has been developed, based on mainstream PCB fabrication processes. Hot spots on the PCB, caused by heat dissipating components, can be cooled with relatively small temperature gradients across the board. Experimental verification has shown successful heat pipe operation. The results show an equivalent thermal conductivity 11 times better compared to solid copper. The low thermal resistance values establish this concept as a promising thermal management solution for future electronic products.
提出了一种基于两相冷却的电子产品热管理新方法。基于主流印刷电路板制造工艺,研制了一种集成在印刷电路板层合结构内部的扁平微型热管。由散热元件引起的PCB上的热点可以用相对较小的温度梯度来冷却。实验验证表明热管运行成功。结果显示,与固体铜相比,其等效导热系数提高了11倍。低热阻值确立了这一概念作为一个有前途的热管理解决方案,为未来的电子产品。
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引用次数: 16
Cu Fully Filled Ultra-Fine Blind Via on Flexible Substrate for High Density Interconnect 用于高密度互连的柔性基板上全铜超细盲孔
C. Q. Cui, K. Pun
The demand for portable, multi-functional and compact electronic products raises a great challenge to the substrate technology and related interconnection technology in electronic packaging for high density, small feature size and high performance. The requirement on the circuit density of substrate, especially, is intensive for chip scale packages (CSP) and system-in-package (SIP), where the chip size is reduced and its pin-count number is increased. Thus, the formation of small and dense via is becoming more and more important for increasing the circuit density of substrate. In this paper, ultra-fine blind via with solid Cu filled at an entry diameter of 20 mum, over the current blind via size of 50-200 mum by CO2 laser drilling, is demonstrated on polyimide based flexible substrate. Its advantages of the present innovation compared to the PTH in conventional substrate technology and micro-blind via structure in advanced high density interconnect (HDI) technology will be explored. In conclusions, the reliability of the ultra-fine blind vias has been assessed in 2-metal tape ball grid array (TBGA) and daisy chain modules at substrate level, subjected to JEDEC MST L3 at 260degC, Air to Air thermal cycle and thermal shock, T/H bias, pressure cooker test and low/high temperature storage tests, etc. In addition, the Cu fully filled ultra-fine blind via makes "landless" structure feasible on the substrate, further increasing the circuit density of substrate. In the end, the ultra-fine Cu filled blind via technology has introduced to the production in Compass for SIP, 2-metal layer chip-on-flex (COF) and multi-layer buildup flex, etc.
电子产品便携、多功能、小型化的需求对电子封装中的衬底技术及相关互连技术提出了高密度、小特征尺寸和高性能的挑战。对于芯片级封装(CSP)和系统级封装(SIP)来说,对衬底电路密度的要求尤其高,因为它们需要减小芯片尺寸并增加引脚数。因此,形成小而密的通孔对于提高衬底的电路密度变得越来越重要。本文在聚酰亚胺基柔性基板上展示了一种入口直径为20 μ m的固体Cu填充的超细盲孔,超越了目前CO2激光钻孔盲孔尺寸为50-200 μ m的盲孔。与传统基板技术中的PTH和先进高密度互连(HDI)技术中的微盲通孔结构相比,本文将探讨其创新的优势。综上所述,在基板级的2金属带球栅阵列(TBGA)和菊花链模块中评估了超细盲孔的可靠性,并进行了260℃JEDEC MST L3、空气对空气热循环和热冲击、温度/温度偏差、高压锅试验和低/高温储存试验等。此外,全Cu填充的超细盲孔使得衬底上的“无地”结构成为可能,进一步提高了衬底的电路密度。最后介绍了超细Cu填充盲孔技术在Compass的SIP、2金属层片上挠性(COF)和多层堆积挠性等领域的生产。
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引用次数: 4
4 mil DAF Die Thickness Sawing Capability Study 4 mil DAF模具厚度锯切能力研究
S.W. Wang, M. Yo
The drive for package thickness reduction has created new processing challenges with regards to thin wafer handling. While back grinding and die attach film (DAF) lamination are now established processes to 8 mil but dicing DAF-laminated wafers with wafer thickness of 4 mils and below is a significant challenge. This paper reports the successful introduction of 4 mil wafer dicing; with and without DAF lamination. This capability involves work in evaluating different saw parameters such as feed speed, RPM and blade types. Detail understanding in the fundamental of blade properties and characteristics is crucial to the success of this study. The results show that for thin die a dual pass saw process gives better results than a conventional single pass process. An innovative Step cut sawing is proposed. In this paper, an insight of 30 um sawing feasibility is also provided.
封装厚度减小的驱动为薄晶圆处理带来了新的工艺挑战。虽然现在已经建立了8密耳的反磨和贴片(DAF)层压工艺,但对4密耳及以下厚度的DAF层压晶圆片进行切割是一个重大挑战。本文报道了4mil晶圆切割的成功引进;有或没有DAF层压。这种能力包括评估不同的锯参数,如进给速度,RPM和刀片类型。对叶片特性和特性基础的详细了解对本研究的成功至关重要。结果表明,对于薄型模具,采用双道锯法加工比采用单道锯法加工效果更好。提出了一种新型的阶梯锯切方法。本文还对30um锯切的可行性提出了看法。
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引用次数: 5
Clamp Placement Optimization in Full-Chip ESD (Electro-Static-Discharge) Design 全芯片ESD(静电放电)设计中的钳位优化
C. C. Theng, O. Sidek
A simulation approach is presented that allow early visibility, guidance, and analysis of clamp placement in early design stage (power template design) on a chip level complexity. The ESD robustness of product is largely attributed to the degree of correct implementation of ESD design rules in a highly complex design. Correct clamp placements is the most difficult and less guidance. Therefore, an 'intelligent' ESD clamp placement analysis is urgently needed. This tool aims to provide a preliminary guidance of clamp placement. It provides the information of where the most probable clamp placement is in the particular power template design. Since it takes into consideration the ESD ohm rules requirements during the construction of ohm sector, it would have a very high confident level that the design would not encounter much issue in the ESD resistance checkout later. Some TLP (transient line pulse) testing has proven this approach could deliver a promising ESD protection robustness. In short, the real strength of this tool is the ability to provide earlier design guidance & optimization options starting from the product concept phase (power template design stage), which allows to align ESD with all design issues on a cost and time efficient way. Without the tool, designer would need to manually calculate the resistance, rely on past experience and some assumption with nil data support which is tedious & error prone for complex design. This allows ESD design rules compliance in the early design stage, thus enhancing the approach of "correct-by-construction" on ESD design.
提出了一种仿真方法,可以在芯片级复杂性的早期设计阶段(电源模板设计)对夹具放置进行早期可见性,指导和分析。产品的ESD稳健性很大程度上归因于在高度复杂的设计中正确实施ESD设计规则的程度。正确的钳位是最困难和较少的指导。因此,迫切需要一种“智能”ESD钳位分析。该工具旨在提供钳位的初步指导。它提供了在特定的电源模板设计中最有可能夹紧位置的信息。由于它在欧姆扇区的构建过程中考虑了ESD欧姆规则要求,因此它将具有非常高的信心水平,该设计在随后的ESD电阻检查中不会遇到太多问题。一些TLP(瞬态线脉冲)测试已经证明,这种方法可以提供很好的ESD保护鲁棒性。简而言之,该工具的真正优势在于能够从产品概念阶段(电源模板设计阶段)开始提供早期设计指导和优化选项,从而使ESD与所有设计问题保持一致,从而节省成本和时间。如果没有工具,设计师将需要手动计算阻力,依靠过去的经验和一些没有数据支持的假设,这对于复杂的设计来说是乏味且容易出错的。这允许在设计早期阶段遵守ESD设计规则,从而增强ESD设计的“施工正确”方法。
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引用次数: 1
Thermal Analysis of Micro-Pipe Laden Substrate in Thermoelectric Micro-coolers 热电微冷却器中微管加载衬底的热分析
F. Abidi, S. Masood
With the increase in the chip packaging density the amount of heat generated from them has also increased considerably. Conventional cooling techniques are not well suited to solve the thermal problems that are arising as a result of this miniaturization of power microelectronic devices. We have developed a novel assembly of micro-pipe laden heat conducting substrate and thick film thermoelectric micro-cooler to deal with this issue. This paper presents the description of the novel micro-cooler fabrication technique and the results of the thermal analysis done on the micro-pipe laden substrate using the Pro/Mechanica thermal simulation package for varying performance factors.
随着芯片封装密度的增加,它们产生的热量也大大增加。传统的冷却技术不能很好地解决由于功率微电子器件小型化而产生的热问题。为了解决这一问题,我们开发了一种新型的微管负载导热基板和厚膜热电微冷却器组合。本文介绍了新型微冷却器制造技术的描述,并利用Pro/Mechanica热模拟包对微管加载基板进行了不同性能因素的热分析结果。
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引用次数: 0
Comparison between ANSYS and CATIA Simulation Capability in Simulating Round Shape Diaphragm of MEMS Piezoresistive Pressure Sensor ANSYS与CATIA仿真MEMS压阻式压力传感器圆膜片仿真能力的比较
Y. N. Zaiazmin, I. Azid
This paper presents a comparative study of MEMS piezoresistive pressure sensor simulation using two different software of ANSYS and CATIA respectively. It is aimed to investigate the feasibility of utilizing CATIA software in simulating microstructure such as MEMS device as an alternative to ANSYS simulation software. CATIA software is chosen because it is usually used in the automotive industries worldwide. Two types of diaphragm design were used in this simulation which is supported rim and without supported rim. Tetrahedral meshing with size of 0.05 mm was used in both ANSYS and CATIA simulation. Analysis of results is then made on the magnitude of x-component and Von Misses stresses on the surface of the diaphragm and also the diaphragm deflection. Based on the findings, it is concluded that CATIA software can also be used as an alternative in modeling and simulating a microstructure such as MEMS device.
本文分别利用ANSYS和CATIA两种软件对MEMS压阻式压力传感器的仿真进行了对比研究。旨在探讨利用CATIA软件替代ANSYS仿真软件进行微结构(如MEMS器件)仿真的可行性。之所以选择CATIA软件,是因为它通常用于全球的汽车行业。仿真中采用了两种类型的膜片设计,即支承边缘和无支承边缘。ANSYS和CATIA仿真均采用尺寸为0.05 mm的四面体网格。然后对膜片表面的x分量和Von mises应力的大小以及膜片挠度进行结果分析。基于这些发现,CATIA软件也可以作为一种替代方法用于建模和模拟微结构,如MEMS器件。
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引用次数: 2
QFN Miniaturization: Challenges and Solutions QFN微型化:挑战与解决方案
T. C. Eng, G. Fonseka
The quad flat no-lead (QFN) package has gained great semiconductors market due to its advantages in thermal and electrical performance. In the further package miniaturization, challenges happened in assembly die attach and wire bonding processes, affected by extremely small and slim package size. The miniature QFN package success relied on epoxy dispensing performance and wire bonding robustness, much stringent in comparing to normal QFN. With cost as boundary condition, the new optimization methodology has helped obtaining permanent solutions in manufacturing. Leading industry in producing highly reliable, robust and cost effective miniature taped QFN, called micro ultra-thin QFN.
四平面无引线封装(QFN)由于其在热学和电学性能方面的优势而获得了巨大的半导体市场。在封装进一步小型化的过程中,由于封装尺寸非常小、非常薄,组装模连接和焊丝粘接工艺面临挑战。微型QFN封装的成功依赖于环氧树脂点胶性能和线粘合坚固性,与普通QFN相比严格得多。该优化方法以成本为边界条件,有助于在制造过程中获得永久解。领先行业生产高度可靠,坚固耐用和成本效益的微型胶带QFN,称为微型超薄QFN。
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引用次数: 7
Contact Hole Process Printability Beyond 180nm On Binary Mask 接触孔工艺在二进制掩模上180nm以上的可印刷性
Cheong Yew Shun, Ko Bong Sang, M.J. Bin Manaf, K. Ibrahim, Zahid Jamal
This work discusses the extension of conventional method using binary masks in enhancing contact hole resolution. This can be achieved by selection of masks, mask design including choice of optical proximity correction (OPC), exposure tool, illuminator design, and resist design to do imaging process integration. The main goal is to avoid the use of PSM masks. The possible use of the binary mask prior to switching to PSM for smaller contact hole size had been evaluated by using the latest improved photoresist. A few process parameters were evaluated to achieve this objective.
本文讨论了利用二元掩模提高接触孔分辨率的传统方法的扩展。这可以通过选择掩模来实现,掩模设计包括选择光学接近校正(OPC)、曝光工具、照明器设计和电阻设计来实现成像过程的集成。主要目标是避免使用PSM口罩。通过使用最新改进的光刻胶,评估了在切换到PSM之前使用二进制掩模以减小接触孔尺寸的可能性。为了实现这一目标,对几个工艺参数进行了评估。
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引用次数: 0
Green VFBGA Package Development for PoP Technology Study 面向PoP技术的绿色VFBGA封装开发研究
J. Liu, Yuan Yuan, Wei Gao, Y.Q. Su, R. Han, M. Han, Y.S. Lu
Market trends for PoP (package on package) developments and merits over SiP (system in package) are presented. A green VFBGA package used as bottom PoP package has been developed by applying advanced wafer thinning and dicing saw technology, low loop wire bonding technology and top gate thin molding technology. A preliminary MSL study showed good delamination performance.
介绍了PoP (package on package)的市场发展趋势及其相对于SiP (system in package)的优点。采用先进的晶圆减薄和锯切技术、低环线键合技术和顶栅薄成型技术,开发了一种绿色VFBGA封装作为底部PoP封装。初步的MSL研究显示了良好的分层性能。
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引用次数: 0
GA optimized Power MOSFET model 遗传算法优化功率MOSFET模型
Dino Isa, Low Iemt Mei Fong, Lindsay Leong, Lau Yee Kuan
A vast majority of public domain MOS modeling software caters to planar devices having drain currents in the mA range. The aim of this endeavor was to modify/simplify a planar MOS model (MOS 9) in order to be able to use a genetic algorithm (GA) to optimize channel width and length for a specific drain current. After confirming that the simplified model could be used for power devices, the power MOS version of the model was then optimized for channel length and width using a genetic algorithm.
绝大多数公共领域的MOS建模软件迎合了漏极电流在mA范围内的平面器件。这项工作的目的是修改/简化平面MOS模型(MOS 9),以便能够使用遗传算法(GA)来优化特定漏极电流的沟道宽度和长度。在确认简化模型可用于功率器件后,利用遗传算法对功率MOS模型的通道长度和宽度进行优化。
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引用次数: 1
期刊
2006 Thirty-First IEEE/CPMT International Electronics Manufacturing Technology Symposium
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