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A Simulation-Based Approach to Decision Support for Lean Practitioners 基于模拟的精益从业者决策支持方法
Pub Date : 2013-09-01 DOI: 10.3233/978-1-61499-302-5-274
E. Mohamad, Teruaki Ito, D. Yuniawan
In today’s global competition, having a lean production system is a must for companies to remain competitive. By identifying and eliminating waste throughout a product’s entire value stream by means of a set of LM tools, companies are able to produce and assemble any product range in any order or quantity. In order to do these, personnel needs to have the expertise in deciding which LM tool to implement at the right time and on the right place. However, this expertise is not always available. Therefore, this paper proposes a simulation-based decision support (SDS) tool to assist the decision making in LM tool implementation. The SDS tool provides five functions through an interactive use of process simulation. The functions are layout, zoom-in/zoom-out, task status, Key Performance Indicators (KPI) status and R.A.G (Red, Amber and Green) status (quantifying waste). These functions are incorporated into a process model of coolant hose manufacturing (CHM) factory which was developed in this study. Layout function provides a bird’s eye view of the whole process model and shows how the manufacturing process runs with the flow of materials and products. Zoom-in/zoom-out function provides a detail view of manufacturing processes of the factory. For KPI and RAG status functions, examples of LM tool implementations are used to show how different parameters affect the outcome of manufacturing process. Bar charts of KPIs are also available during simulation. Feasibility study showed how SDS tool enhance the visual perception and analysis capabilities of lean practitioners through availability of specific functions in the simulation model. Hence, decisions in LM implementation could be made correctly and with increased confidence by lean practitioners.
在当今的全球竞争中,拥有精益生产系统是公司保持竞争力的必要条件。通过一套LM工具在产品的整个价值流中识别和消除浪费,公司能够以任何订单或数量生产和组装任何产品系列。为了做到这一点,人员需要在决定在正确的时间和正确的地点实现哪个LM工具方面具有专业知识。然而,这种专业知识并不总是可用的。因此,本文提出了一种基于仿真的决策支持(SDS)工具来辅助LM工具实施中的决策。SDS工具通过过程模拟的交互使用提供了五种功能。功能包括布局、放大/缩小、任务状态、关键绩效指标(KPI)状态和R.A.G(红、黄、绿)状态(量化浪费)。将这些功能纳入本研究开发的冷却剂软管制造(CHM)工厂过程模型中。布局功能提供了整个过程模型的鸟瞰图,并显示了制造过程如何随着物料和产品的流动而运行。放大/缩小功能提供了工厂制造过程的详细视图。对于KPI和RAG状态函数,使用LM工具实现的示例来显示不同参数如何影响制造过程的结果。在模拟过程中也可以使用kpi柱状图。可行性研究显示了SDS工具如何通过仿真模型中特定功能的可用性来增强精益实践者的视觉感知和分析能力。因此,精益执行者可以正确地做出LM实施中的决策,并增加信心。
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引用次数: 2
Underestimation in the "When It Gets Worse Before it Gets Better" Phenomenon in Process Improvement 在过程改进中,“在变好之前变得更糟”现象中的低估
Pub Date : 2011-12-01 DOI: 10.1007/978-0-85729-799-0_1
R. Valerdi, Braulio Fernandes
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引用次数: 3
Planning Manufacturing in a Concurrent Engineering Environment: A Case Study 并行工程环境下的制造计划:一个案例研究
Pub Date : 2011-07-09 DOI: 10.1007/978-0-85729-799-0_49
M. Maginness, E. Shehab, C. Beadle
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引用次数: 2
Value Stream Analysis of Manufacturing Engineering New Product Introduction Processes 制造工程新产品导入流程价值流分析
Pub Date : 2011-07-09 DOI: 10.1007/978-0-85729-799-0_38
M. Maginness, E. Shehab, C. Beadle
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引用次数: 3
Set-Based Concurrent Engineering process within the LeanPPD environment LeanPPD环境下基于集合的并行工程流程
Pub Date : 2011-07-09 DOI: 10.1007/978-0-85729-799-0_51
Muhammad S. Khan, A. Al-Ashaab, Athanasia Doultsinou, E. Shehab, P. Ewers, R. Sulowski
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引用次数: 42
Towards a Semantic Knowledge Life Cycle Approach for Aerospace Design Engineering 面向航空航天设计工程的语义知识生命周期方法
Pub Date : 2011-07-09 DOI: 10.1007/978-0-85729-799-0_33
I. Sanya, E. Shehab, D. Lowe, M. Maksimovic, A. Al-Ashaab
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引用次数: 3
Ontology Development for the Integration of CAD Models in a Collaborative Environment 协同环境下CAD模型集成的本体开发
Pub Date : 2011-07-04 DOI: 10.1007/978-0-85729-799-0_24
Samer Abdul Ghafour, P. Ghodous, B. Shariat, E. Perna
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引用次数: 6
An Approach to Adapt Collaborative Architectures to Cloud Computing 一种适应云计算的协同架构方法
Pub Date : 2011-07-04 DOI: 10.1007/978-0-85729-799-0_19
M. Dutra, Nguyen Minh Tri, P. Ghodous, Youssef Roummieh, C. Ghedira, D. Benslimane
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引用次数: 3
The Consistency Between the Real Affordance and the Perceived Affordance: In the Case of Gripping a Mug 真实供给性与感知供给性的一致性:以握杯为例
Pub Date : 2010-12-01 DOI: 10.1007/978-0-85729-024-3_18
Cheng-Ting Yen, Min-Yuan Ma, Chun-Heng Ho
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引用次数: 0
The Conceptual LeanPPD Model 概念LeanPPD模型
Pub Date : 2010-12-01 DOI: 10.1007/978-0-85729-024-3_33
A. Al-Ashaab, E. Shehab, Rahman Alam, A. Sopelana, M. Sorli, M. Flores, M. Taisch, D. Stokic, M. James-Moore
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引用次数: 27
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ISPE International Conference on Concurrent Engineering
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