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Harnessing waste for sustainable construction: A novel synthesizing activators from waste for one-part geopolymer concrete and evaluating its fracture toughness 利用废物实现可持续建筑:利用废物合成单组分土工聚合物混凝土活化剂并评估其断裂韧性的新方法
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-01 DOI: 10.1016/j.tafmec.2024.104745
Geopolymer concrete garners significant attention due to its potential to mitigate pressing global challenges, such as CO2 emissions and waste management for disposal. However, using more expensive commercial activators has posed a significant obstacle to practical implementation. Therefore, scientists want to develop methods to extract powdered activators from agricultural and industrial waste materials. To this end, the study has sought to create innovative activators derived from waste glass powder (WGP) and silica-rich rice husk ash (RHA) to create one-part geopolymer concrete (OPGC). Ground granulated blast-furnace slag is utilized as a precursor material for preparing binder, with varying ratios of WGP/RHA to sodium hydroxide (NaOH) from 0.50 to 1.75 at 0.25 intervals. Twenty-four distinct mixtures of OPGC were prepared using the materials mentioned above and evaluated for their compressive strength and fracture toughness. The primary objective of this research is to evaluate the mode I, III, and I/III fracture toughness of OPGC using edge-notched disc bend specimens. Additionally, a 1 % steel fiber dosage was introduced into the OPGC to reduce brittleness. The microstructural characteristics were examined through X-ray diffraction and scanning electron microscopy. Findings reveal that the fracture toughness of OPGC improves with the RHA to NaOH ratio up to 1.0, peaking at 1.09 MPa·m^0.5. Likewise, the fracture toughness increases with the WGP to NaOH ratio up to 0.75, reaching a peak value of 1.20 MPa·m^0.5. Beyond these respective ratios, a decrease in fracture toughness was observed. Nonetheless, incorporating fibers into OPGC consistently improved the fracture toughness across all mixtures. Mode I fracture toughness is greater than I/III and III, emphasizing the significance of Mode III compared to other fracture modes.
土工聚合物混凝土因其在缓解二氧化碳排放和废物处理管理等紧迫的全球挑战方面的潜力而备受关注。然而,使用较为昂贵的商业活化剂对实际应用构成了重大障碍。因此,科学家们希望开发出从农业和工业废料中提取粉末状活化剂的方法。为此,该研究试图从废玻璃粉(WGP)和富含二氧化硅的稻壳灰(RHA)中提取创新活化剂,用于制造单组分土工聚合物混凝土(OPGC)。磨碎的粒状高炉矿渣被用作制备粘结剂的前体材料,WGP/RHA 与氢氧化钠(NaOH)的比例从 0.50 到 1.75 不等,间隔为 0.25。使用上述材料制备了二十四种不同的 OPGC 混合物,并对其抗压强度和断裂韧性进行了评估。这项研究的主要目的是使用边缘缺口圆盘弯曲试样评估 OPGC 的 I、III 和 I/III 模式断裂韧性。此外,还在 OPGC 中加入了 1% 的钢纤维以降低脆性。通过 X 射线衍射和扫描电子显微镜检查了微观结构特征。研究结果表明,OPGC 的断裂韧性随 RHA 与 NaOH 的比率增加而提高,最高可达 1.09 MPa-m^0.5。同样,断裂韧性随着 WGP 与 NaOH 的比率增加而增加,最高可达 0.75,峰值为 1.20 MPa-m^0.5。超过这些比例后,断裂韧性会下降。尽管如此,在所有混合物中,在 OPGC 中加入纤维都能持续改善断裂韧性。模式 I 的断裂韧性大于模式 I/III 和模式 III,强调了模式 III 与其他断裂模式相比的重要性。
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引用次数: 0
Analysis of tooth root three-dimensional fatigue crack initiation, propagation, and fatigue life for spur gear transmission 正齿轮传动装置齿根三维疲劳裂纹起始、扩展和疲劳寿命分析
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-30 DOI: 10.1016/j.tafmec.2024.104741
The gears in aviation gear systems are susceptible to fatigue fracture due to high-speed, heavy-load, and load alternation operating conditions. Therefore, a numerical calculation model with multiple mesh positions loading form has been proposed in this paper to analyze the fatigue crack initiation and propagation behavior, and to estimate the fatigue life of these gears. The fatigue life of the gear is determined by separately calculating the fatigue crack initiation life and the fatigue crack propagation life. The tooth root fatigue stress and the fatigue initiation life are calculated by the multi-axial fatigue life prediction method with the Smith-Watson-Topper criterion and the critical plane method. Afterwards, the tooth root stress–strain field is calculated in Finite element (FE) software and the stress intensity factors of the crack tip are calculated in three-dimensional (3D) crack analysis software. Then, the tooth root fatigue crack propagation trajectory and the fatigue crack propagation life are obtained separately. Finally, the influence mechanism of the loading conditions, the geometry parameters of gears, and the initial crack positions on the tooth root fatigue crack initiation life, propagation life, and fatigue crack propagation trajectory are analyzed, and a tooth fatigue test bench is built for verifying the crack propagation trajectory.
航空齿轮系统中的齿轮在高速、重载和载荷交变的工作条件下容易发生疲劳断裂。因此,本文提出了一种多啮合位置加载形式的数值计算模型,以分析这些齿轮的疲劳裂纹萌生和扩展行为,并估算其疲劳寿命。齿轮的疲劳寿命通过分别计算疲劳裂纹萌生寿命和疲劳裂纹扩展寿命来确定。采用 Smith-Watson-Topper 准则和临界平面法的多轴向疲劳寿命预测方法计算齿根疲劳应力和疲劳起始寿命。然后,在有限元(FE)软件中计算齿根应力应变场,并在三维(3D)裂纹分析软件中计算裂纹尖端的应力强度因子。然后,分别得出齿根疲劳裂纹扩展轨迹和疲劳裂纹扩展寿命。最后,分析了加载条件、齿轮几何参数和初始裂纹位置对齿根疲劳裂纹起始寿命、扩展寿命和疲劳裂纹扩展轨迹的影响机理,并建立了齿疲劳试验台,用于验证裂纹扩展轨迹。
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引用次数: 0
Measurement of fracture toughness in high-strength alloys via modified limit load analysis using flat-end cylindrical indenter 通过使用平端圆柱压头的修正极限载荷分析法测量高强度合金的断裂韧性
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-30 DOI: 10.1016/j.tafmec.2024.104740
In this paper, fracture toughness (KJ) was measured for high strength rail steels and AL2024-T351 via chamfered cylindrical flat-end indentation. The indentation loading focused on applying the J-integral approach to curves of load versus indentation depth up to the crack initiation point based on a modified limit load via multiple indenter sizes. To promote single indenter size for practical use, virtual indenter sizes were proposed based on geometrical similarities, where the stress intensity factors according to J-integral approach were extrapolated to minimize the contribution of the plastic component of J-integral (JP). However, when the indentation method for KJ is applied to high strength rail steels, a consideration for the modification of the J-integral approach is suggested with the inclusion of stress triaxiality effect to accommodate the pressure sensitivity experienced in compression-based testing for some materials. The KJ values were seen to agree well with fracture toughness from conventional testing (KIC) for all materials in the study showing a relative difference below 5% except the JP rail steel, which showed only a relative difference of 16%. This is based on the condition that pressure sensitivity effect is present for the rail steels and not for AL2024-T351. The study also compares different indenter sizes, which show similar pressure and normalized depth profiles consequently offering the potential for a non-destructive means to measure mechanical properties and fracture toughness via micro-sized indenters. This opens an opportunity for further studies in material characterization capabilities across a wide range of industries in the future.
本文通过倒角圆柱平端压痕测量了高强度钢轨钢和 AL2024-T351 的断裂韧性 (KJ)。压痕加载的重点是在修正极限载荷的基础上,通过多种压头尺寸,将 J 积分法应用于载荷与压痕深度的曲线,直至裂纹萌发点。为了在实际应用中推广单一压头尺寸,根据几何相似性提出了虚拟压头尺寸,根据 J-积分法推断应力强度因子,以尽量减少 J-积分(JP)中塑性成分的贡献。然而,当 KJ 的压痕法应用于高强度钢轨时,建议考虑修改 J-积分法,加入应力三轴效应,以适应某些材料在压缩测试中的压力敏感性。研究发现,所有材料的 KJ 值都与传统测试 (KIC) 得出的断裂韧性相吻合,相对差异低于 5%,但 JP 钢轨除外,相对差异仅为 16%。这是基于钢轨钢存在压力敏感效应而 AL2024-T351 不存在压力敏感效应的条件。该研究还比较了不同尺寸的压头,它们显示出相似的压力和归一化深度曲线,从而为通过微型压头测量机械性能和断裂韧性的无损手段提供了可能性。这为今后进一步研究各行各业的材料表征能力提供了机会。
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引用次数: 0
Fracture assessment of blunt V-notched 3D-printed ABS: Proposing a new specimen for testing and different criteria for prediction 钝 V 形缺口 3D 打印 ABS 的断裂评估:提出新的测试样本和不同的预测标准
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-30 DOI: 10.1016/j.tafmec.2024.104742
In this research, a new specimen, called double-edge notched diagonally loaded square plate (DEN-DLSP), is proposed and tested in order to examine the tensile fracture behavior of blunt V-notched Acrylonitrile Butadiene Styrene (ABS) material additively manufactured by using the fused deposition modeling (FDM) method. This test specimen is actually a modified version of the round-tip V-notched diagonally loaded square plate (RV-DLSP) specimen having two edge round-tip V-notches instead of the internal rhombic slot with blunt V-shaped corners. The DEN-DLSP specimen requires less material for fabrication, and dealing with FDM-made polymeric materials, it can be produced without generating undesired local sites of stress concentration. Five different raster angles in unidirectional orientations, the notch opening angle of 90 (deg.), and three different notch tip radii are examined in this study. It is shown that the virtual isotropic material concept (VIMC) in combination with the point stress (PS), mean stress (MS), and averaged strain energy density (ASED) criteria as well as the extended finite element method (XFEM) coupled with the cohesive zone model (CZM) could be satisfactorily used to estimate the fracture loads of the 3D-printed DEN-DLSP specimens. It is revealed that using DEN-DLSP specimen for the mode I notch fracture toughness testing of 3D-printed ABS material is successful, and it is suggested to be used in similar tests for other additively manufactured polymeric materials as well as various engineering materials.
本研究提出并测试了一种名为 "双边缺口对角加载方板(DEN-DLSP)"的新试样,以检验利用熔融沉积建模(FDM)方法添加制造的钝V型缺口丙烯腈-丁二烯-苯乙烯(ABS)材料的拉伸断裂行为。该试样实际上是圆尖 V 形缺口斜向加载方板(RV-DLSP)试样的改进版,其两个边缘为圆尖 V 形缺口,而不是带有钝 V 形角的内部菱形槽。DEN-DLSP 试样制作所需的材料较少,而且使用 FDM 聚合物材料制作时,不会产生不必要的局部应力集中。本研究考察了五种不同的单向光栅角、90(deg.)切口开口角和三种不同的切口尖端半径。结果表明,虚拟各向同性材料概念(VIMC)与点应力(PS)、平均应力(MS)和平均应变能密度(ASED)准则以及与内聚区模型(CZM)相结合的扩展有限元法(XFEM)相结合,可以令人满意地用于估算 3D 打印的 DEN-DLSP 试样的断裂载荷。结果表明,使用DEN-DLSP试样对3D打印ABS材料进行模I缺口断裂韧性测试是成功的,建议将其用于其他添加制造的高分子材料以及各种工程材料的类似测试。
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引用次数: 0
Lignin fiber reinforced gypsum-cement composite materials: Investigation of fracture properties and freeze–thaw behaviors 木质素纤维增强石膏水泥复合材料:断裂性能和冻融行为研究
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-29 DOI: 10.1016/j.tafmec.2024.104738
The weak crack resistance and water stability of gypsum-cement composite materials limit their further development in the construction sector. In order to enhance the performance and extend the application of gypsum-cement composite materials, gypsum-cement composite materials were prepared using gypsum, granulated blast furnace slag, cement, and lignin fiber. Cement content ranged from 10 % to 20 %, while lignin fiber content varied between 0 and 0.4 % by weight. To assess their fracture performance and moisture durability, three-point bending (TPB) fracture tests and compressive tests were conducted on these mixtures. Furthermore, Scanning Electron Microscopy (SEM) was utilized to explore the role of fibers in improving the mixture’s properties. The results demonstrated a clear correlation between increased cement content and improvements in both fracture toughness (KIC) and fracture energy (GF). Optimal performance regarding the stress intensity factor was observed at a 0.2 % lignin fiber content after curing for both 7 and 28 days. Despite this, the inclusion of 0.4 % fiber content in specimens with 20 % cement resulted in the highest fracture energies, suggesting an enhanced deformation capacity even though peak loads decreased. After 5 F-T cycles, specimens incorporating 0.2 % fiber exhibited the lowest loss rate of KIC and GF. With a cement content of 10 %, the compressive strengths rose with higher fiber content across all specimens undergoing identical freeze–thaw cycles. Conversely, at a 20 % cement content, maximum strength was achieved with a 0.2 % fiber content, establishing it as the optimal fiber concentration due to its resistance to compressive strength loss during freeze–thaw testing. SEM analysis revealed that lignin fiber ends were well-integrated within the matrix, with Calcium Silicate Hydrates (C-S-H) clearly visible on fiber surfaces. Additional entrapped air voids in the gypsum-cement composite material were generated due to the porous structure of lignin fiber, which could arrest the crack growth energy provided optimum fiber was incorporated. In addition, the bridging effect fiber also contributes to the overall strength and durability of the mixtures.
石膏-水泥复合材料的抗裂性和水稳定性较弱,限制了其在建筑领域的进一步发展。为了提高石膏-水泥复合材料的性能并扩大其应用范围,研究人员使用石膏、粒化高炉矿渣、水泥和木质素纤维制备了石膏-水泥复合材料。按重量计,水泥含量从 10 % 到 20 % 不等,木质素纤维含量从 0 % 到 0.4 % 不等。为了评估这些混合物的断裂性能和潮湿耐久性,对它们进行了三点弯曲(TPB)断裂试验和压缩试验。此外,还利用扫描电子显微镜(SEM)来探索纤维在改善混合物性能方面的作用。结果表明,水泥含量的增加与断裂韧性(KIC)和断裂能(GF)的改善之间存在明显的相关性。在固化 7 天和 28 天后,木质素纤维含量为 0.2% 时,应力强度因子的性能最佳。尽管如此,在水泥含量为 20% 的试样中加入 0.4% 的木质素纤维会产生最高的断裂能,这表明即使峰值荷载降低,变形能力也会增强。经过 5 次 F-T 循环后,含有 0.2 % 纤维的试样的 KIC 和 GF 损失率最低。在水泥含量为 10% 的情况下,所有经过相同冻融循环的试样的抗压强度都随着纤维含量的增加而增加。相反,在水泥含量为 20% 的情况下,纤维含量为 0.2% 的试样可达到最大强度,由于其在冻融测试中抗压缩强度损失,因此被确定为最佳纤维浓度。扫描电子显微镜分析表明,木质素纤维末端与基体紧密结合,纤维表面的硅酸钙水合物(C-S-H)清晰可见。由于木质素纤维的多孔结构,石膏-水泥复合材料中产生了更多的夹带空气空隙,只要纤维的含量达到最佳,就能阻止裂纹的生长。此外,纤维的架桥效应也有助于提高混合物的整体强度和耐久性。
{"title":"Lignin fiber reinforced gypsum-cement composite materials: Investigation of fracture properties and freeze–thaw behaviors","authors":"","doi":"10.1016/j.tafmec.2024.104738","DOIUrl":"10.1016/j.tafmec.2024.104738","url":null,"abstract":"<div><div>The weak crack resistance and water stability of gypsum-cement composite materials limit their further development in the construction sector. In order to enhance the performance and extend the application of gypsum-cement composite materials, gypsum-cement composite materials were prepared using gypsum, granulated blast furnace slag, cement, and lignin fiber. Cement content ranged from 10 % to 20 %, while lignin fiber content varied between 0 and 0.4 % by weight. To assess their fracture performance and moisture durability, three-point bending (TPB) fracture tests and compressive tests were conducted on these mixtures. Furthermore, Scanning Electron Microscopy (SEM) was utilized to explore the role of fibers in improving the mixture’s properties. The results demonstrated a clear correlation between increased cement content and improvements in both fracture toughness (<em>K</em><sub>IC</sub>) and fracture energy (<em>G</em><sub>F</sub>). Optimal performance regarding the stress intensity factor was observed at a 0.2 % lignin fiber content after curing for both 7 and 28 days. Despite this, the inclusion of 0.4 % fiber content in specimens with 20 % cement resulted in the highest fracture energies, suggesting an enhanced deformation capacity even though peak loads decreased. After 5 F-T cycles, specimens incorporating 0.2 % fiber exhibited the lowest loss rate of <em>K</em><sub>IC</sub> and <em>G</em><sub>F</sub>. With a cement content of 10 %, the compressive strengths rose with higher fiber content across all specimens undergoing identical freeze–thaw cycles. Conversely, at a 20 % cement content, maximum strength was achieved with a 0.2 % fiber content, establishing it as the optimal fiber concentration due to its resistance to compressive strength loss during freeze–thaw testing. SEM analysis revealed that lignin fiber ends were well-integrated within the matrix, with Calcium Silicate Hydrates (C-S-H) clearly visible on fiber surfaces. Additional entrapped air voids in the gypsum-cement composite material were generated due to the porous structure of lignin fiber, which could arrest the crack growth energy provided optimum fiber was incorporated. In addition, the bridging effect fiber also contributes to the overall strength and durability of the mixtures.</div></div>","PeriodicalId":22879,"journal":{"name":"Theoretical and Applied Fracture Mechanics","volume":null,"pages":null},"PeriodicalIF":5.0,"publicationDate":"2024-10-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142554574","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Defect characteristics-based low-cycle fatigue life prediction model for additive manufactured Ti-6Al-4 V alloys 基于缺陷特征的添加剂制造 Ti-6Al-4 V 合金低循环疲劳寿命预测模型
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-29 DOI: 10.1016/j.tafmec.2024.104737
Volumetric defect is a significant factor that influences the fatigue life assessment accuracy in additive manufactured (AM) metals. In order to accurately assess the effects of volumetric defects on fatigue property of AM alloys, this study investigates the influence of geometric characteristics such as size, location, and shape of volumetric defects on low-cycle fatigue (LCF) properties. The results indicate that these factors have a significant influence on the fatigue life of material, and the volumetric defect location is found to be the most critical factor. In order to identify the critical volumetric defects on the fatigue fracture, a defect characteristic parameter “P” is proposed to characterize the influence of volumetric defect characteristics on the fatigue performance of material. Subsequently, a low-cycle fatigue life prediction model for AM metals that considers the geometrical characteristics of volumetric defects is established based on the relationship between P-parameter and low-cycle fatigue life. The accuracy of the prediction model is within 1.5x error band, which is significantly improved compared to the Manson-Coffin (M−C) model and Smith-Watson-Topper (SWT) model.
体积缺陷是影响增材制造(AM)金属疲劳寿命评估精度的一个重要因素。为了准确评估体积缺陷对 AM 合金疲劳性能的影响,本研究调查了体积缺陷的尺寸、位置和形状等几何特征对低循环疲劳(LCF)性能的影响。结果表明,这些因素对材料的疲劳寿命有显著影响,其中体积缺陷位置是最关键的因素。为了识别影响疲劳断裂的关键体积缺陷,提出了一个缺陷特征参数 "P "来表征体积缺陷特征对材料疲劳性能的影响。随后,根据 P 参数与低循环疲劳寿命之间的关系,建立了考虑了体积缺陷几何特征的 AM 金属低循环疲劳寿命预测模型。该预测模型的准确度在 1.5 倍误差范围内,与 Manson-Coffin (M-C) 模型和 Smith-Watson-Topper (SWT) 模型相比有显著提高。
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引用次数: 0
A peridynamic compensated critical energy density criterion for mixed-mode fracturing in quasi-brittle materials 准脆性材料混合模式断裂的围动力补偿临界能量密度准则
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-28 DOI: 10.1016/j.tafmec.2024.104736
This study integrates a compensated critical energy density criterion (CCED) into the ordinary state-based peridynamics framework to enable detailed analysis of mode I, mode II, and mixed-mode fracturing. The proposed bond failure criterion builds upon the advantages of the traditional critical energy density (CED) to enable precise calculation of strain energy density. Additionally, the critical bond rotation criterion (CR) is employed to account for shear bonds that the CED might overlook. Using the peridynamic differential operator (PDDO) format in formulating the entire computational framework enhances both accuracy and numerical stability. The model’s validation is conducted through benchmark examples, including the mode I double cantilever beam test, the mode II compact shear test, and a mixed-mode mechanical fracturing test in pre-notched specimens with central borehole loading. Convergence studies, comparative analyses with finite element method simulations and theoretical solutions thoroughly examine the proposed model’s performance and accuracy.
本研究将补偿临界能量密度准则(CCED)集成到基于状态的普通围岩动力学框架中,以实现对模式 I、模式 II 和混合模式压裂的详细分析。所提出的键失效准则借鉴了传统临界能量密度 (CED) 的优点,能够精确计算应变能量密度。此外,临界粘结旋转准则(CR)还用于考虑 CED 可能忽略的剪切粘结。在制定整个计算框架时使用了周动态微分算子(PDDO)格式,从而提高了精度和数值稳定性。模型的验证是通过基准实例进行的,包括模式 I 双悬臂梁试验、模式 II 紧凑型剪切试验,以及预缺口试样的混合模式机械压裂试验和中心钻孔加载。收敛性研究、与有限元法模拟和理论解的对比分析全面检验了所提出模型的性能和准确性。
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引用次数: 0
Investigation of individual lack-of-fusion defects in the fatigue performance of laser-powder bed fusion Ti6Al4V alloys: A finite element analysis 研究激光粉末床熔融 Ti6Al4V 合金疲劳性能中的单个熔融缺失缺陷:有限元分析
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-26 DOI: 10.1016/j.tafmec.2024.104735
Laser-Powder Bed Fusion (L-PBF) techniques have revolutionized the production of Ti6Al4V alloys across various industries. However, the widespread adoption of L-PBF Ti6Al4V alloys is impeded by their inadequate fatigue performance, particularly in high cycle regimes. A significant contributing factor to this limitation is the presence of internal defects inherent to the L-PBF process, act as sites for fatigue crack initiation. Previous investigations have focused on the fatigue performance of L-PBF Ti6Al4V alloys with gas porosities, while research on lack-of-fusions (LOFs) which are recognized as the most detrimental defects, remains limited. In order to deepen our understanding of the factors influencing the reduced fatigue performance observed in L-PBF Ti6Al4V alloys associated with inherent LOFs, this study employed three-dimensional (3D) finite element analysis approaches. Such approaches allow to assess fatigue indicator parameters to evaluate fatigue life and predict fatigue crack propagation. A 3D average Smith-Watson-Topper method has been proposed, which is able to rationally estimate the fatigue life of L-PBF Ti6Al4V. In addition, a novel finite element method has been developed to accurately calculate stress intensity factors along irregular shaped crack front of a notch-like feature embedded on a LOF. Additionally, parametric studies were conducted to gain further insights into the influence of LOFs on fatigue performance. The results shown the presence of embedded humps and notch-like features, and their topologies play key roles in the fatigue performance of LOF predominated L-PBF Ti6Al4V alloys.
激光粉末床熔融(L-PBF)技术为各行各业的 Ti6Al4V 合金生产带来了革命性的变化。然而,L-PBF Ti6Al4V 合金的疲劳性能不佳,尤其是在高循环情况下,阻碍了其广泛应用。造成这种限制的一个重要因素是 L-PBF 工艺固有的内部缺陷,这些缺陷是疲劳裂纹的起始点。以前的研究主要集中在具有气孔的 L-PBF Ti6Al4V 合金的疲劳性能上,而对公认为最有害缺陷的熔合不足(LOF)的研究仍然有限。为了加深我们对 L-PBF Ti6Al4V 合金中观察到的与固有 LOF 相关的疲劳性能降低的影响因素的理解,本研究采用了三维(3D)有限元分析方法。这种方法可以评估疲劳指标参数,从而评估疲劳寿命和预测疲劳裂纹扩展。研究人员提出了一种三维平均 Smith-Watson-Topper 方法,该方法能够合理估算 L-PBF Ti6Al4V 的疲劳寿命。此外,还开发了一种新颖的有限元方法,用于精确计算嵌入 LOF 的凹口状特征的不规则形状裂纹前沿的应力强度因子。此外,还进行了参数研究,以进一步了解 LOF 对疲劳性能的影响。结果表明,嵌入式驼峰和凹口状特征的存在及其拓扑结构对以 LOF 为主的 L-PBF Ti6Al4V 合金的疲劳性能起着关键作用。
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引用次数: 0
Experimental study of type-I crack propagation in rock monitored by fiber Bragg grating 利用光纤布拉格光栅监测岩石中 I 型裂缝扩展的实验研究
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-24 DOI: 10.1016/j.tafmec.2024.104734
The occurrence of rock mass engineering disasters can be reduced significantly by obtaining the key information in the process of rock internal fracture accumulation and evolution through advanced monitoring means and taking certain preventive measures. Through fiber Bragg grating monitoring tests of the type-I crack propagation in rock, the spectral characteristics of the fiber Bragg grating in the process of rock failure were analyzed, the bandwidth expansion was extracted to characterize the local tensile strain during the crack propagation process, and the damage variable based on the bandwidth expansion was calculated to describe the type-I crack propagation process. The research results showed the following: (1) The fiber Bragg grating generated a non-uniform local tensile strain during type-I crack propagation. The bandwidth expansion of the wave spectrum was positively correlated with the local tensile strain. The change in the characteristics of the wave spectrum could provide the local real strain in the process of crack propagation. (2) During the steady propagation of the type-I crack, the bandwidth increased obviously, while the number of acoustic emission events was relatively small, and most of them were in the process zone. The gentle increase in the bandwidth corresponded to the unstable growth stage of the type-I crack, which could be used as a precursor of rock sample instability. During loading, the maximum tensile strain of the type-I crack was 6 %, while the maximum shear strain reached 1.8 %, primarily attributed to tensile failure. The average value of fracture toughness KIC, based on the equivalent linear elastic fracture mechanics model, was determined to be 1.21 MPa·m1/2, and the average value of fracture energy Gf was calculated as 57.7 N/m. The variation of peak reflectivity in fiber Bragg grating was associated with the closure of pre-existing defects and the propagation of microcracks in rocks, resulting in unstable shear strain at crack extension sites. (3) The damage variable D defined by the bandwidth broadening began to become concentrated and accumulated in the crack steady growth stage, and it increased slowly in the crack intensification and evolution stage. The grating was sensitive to changes when it was pasted to the surface at 90°, but it could easily fracture or become unable to capture spectral signals in time. Based on a comprehensive comparison, the monitoring effect was the best when the grating was pasted at 60° relative to the crack.
通过先进的监测手段获取岩石内部裂隙积累和演化过程中的关键信息,并采取一定的预防措施,可以大大减少岩体工程灾害的发生。通过光纤布拉格光栅对岩石中 I 型裂缝扩展的监测试验,分析了光纤布拉格光栅在岩石破坏过程中的光谱特征,提取了带宽扩展来表征裂缝扩展过程中的局部拉应变,并计算了基于带宽扩展的破坏变量来描述 I 型裂缝的扩展过程。研究结果表明(1) 在 I 型裂纹扩展过程中,光纤布拉格光栅产生了不均匀的局部拉伸应变。波谱的带宽扩展与局部拉伸应变呈正相关。波谱特征的变化可提供裂纹传播过程中的局部真实应变。(2) 在 I 型裂纹的稳定扩展过程中,带宽明显增大,而声波发射事件的数量相对较少,且大部分位于过程区。带宽的平缓增加与 I 型裂纹的不稳定生长阶段相对应,可作为岩样不稳定的前兆。在加载过程中,I 型裂缝的最大拉伸应变为 6%,最大剪切应变为 1.8%,主要归因于拉伸破坏。根据等效线性弹性断裂力学模型,断裂韧性 KIC 的平均值为 1.21 MPa-m1/2,断裂能 Gf 的平均值为 57.7 N/m。光纤布拉格光栅峰值反射率的变化与岩石中原有缺陷的闭合和微裂缝的扩展有关,导致裂缝扩展部位产生不稳定的剪切应变。(3) 由带宽展宽定义的损伤变量 D 在裂纹稳定增长阶段开始集中和累积,在裂纹强化和演化阶段缓慢增加。光栅与表面成 90°粘贴时对变化敏感,但容易断裂或无法及时捕捉光谱信号。经过综合比较,光栅与裂纹成 60 度粘贴时的监测效果最好。
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引用次数: 0
Failure characteristics and pressure relief effectiveness of non-persistent jointed rock mass with holes 带孔非持久性节理岩体的破坏特征和泄压效果
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-24 DOI: 10.1016/j.tafmec.2024.104733
In tunnel engineering, the rock mass contains a significant number of irregularly distributed joints, and typically exhibits high energy accumulation, thereby posing a risk of rockburst occurrence. Therefore, it is of paramount importance to investigate the fracture propagation behavior in jointed rock masses and assess the impact of borehole pressure relief on mitigating rockburst occurrences for effective prevention and control measures. This paper focuses on failure characteristics and pressure relief effectiveness of non-persistent jointed rock mass with holes through laboratory testing and numerical simulation. In laboratory experiments, rock samples are prepared to include a range of crack dip angles and circular holes. Then, the crack propagation law of crack inclination and circular hole is studied by AE and DIC technology. The experimental results show that with the increase of fracture dip angle, the peak strength and energy change of the sample decrease first and then increase. Due to the existence of holes, the crack propagation direction of the original crack is changed. After drilling, the strain energy of the sample is obviously reduced, which shows that the drilling pressure relief effect is obvious, which can effectively reduce the energy accumulated inside the rock mass and reduce the risk of rockburst. Finally, the PFC numerical simulation software is used to analyze the micro-failure process and energy change law of the sample from three aspects: the relative position of cracks and holes, the diameter of boreholes and the spacing of boreholes. Further understanding of the energy dissipation law and mechanical behavior characteristics of jointed rock mass provides a reference for exploring the pressure relief effect of rock mass and preventing rockburst.
在隧道工程中,岩体包含大量不规则分布的节理,通常具有较高的能量积累,因此存在发生岩爆的风险。因此,研究节理岩体的断裂扩展行为,评估钻孔泄压对缓解岩爆发生的影响,以采取有效的预防和控制措施至关重要。本文通过实验室测试和数值模拟,重点研究了非持久性节理岩体孔洞的破坏特征和泄压效果。在实验室实验中,岩样的制备包括一系列裂缝倾角和圆形孔洞。然后,利用 AE 和 DIC 技术研究了裂缝倾角和圆形孔的裂缝扩展规律。实验结果表明,随着裂纹倾角的增大,样品的峰值强度和能量变化先减小后增大。由于孔洞的存在,原裂纹的扩展方向发生了改变。钻孔后,试样的应变能明显降低,说明钻孔卸压效果明显,可有效降低岩体内部积聚的能量,降低岩爆风险。最后,利用 PFC 数值模拟软件,从裂隙与孔洞的相对位置、钻孔直径和钻孔间距三个方面分析了试样的微观破坏过程和能量变化规律。进一步了解节理岩体的能量耗散规律和力学行为特征,为探讨岩体的泄压效果和防止岩爆提供参考。
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Theoretical and Applied Fracture Mechanics
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