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Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)最新文献

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Control of Automatic Beverage Bottle Filling Process Using P and Team Viewer IoT 基于P和Team Viewer IoT的饮料瓶自动灌装过程控制
Pub Date : 2022-07-30 DOI: 10.36842/jomase.v66i2.309
Imnadir Imnadir, A. Junaidi, M. Dalil
The development of an on-line process control system in the Industry is a major requirement in the context of the efficiency of machines and improving the quality of production during the Covid-19 period. As well as in the learning system and practicum students are required to be able to study independently, and lecturers must be able to develop themselves in on-line learning methods. The on-line learning process is not just to transfer learning modules to students, but must be able to guide students in an unlimited time, whenever students need an explanation of the material provided. TeamViewer is an application that provides a solution that is used to remotely control another PC or laptop. By knowing the ID and password are provided by TeamViewer on the PC that want to remote. Then, it just entered the TeamViewer application installed on the PC. The use of this team viewer was tested against the control of the beverage bottle filling process. The result is that by using Android the process of controlling beverage bottle filling. It turns out that, it can be operated to fill beverage bottles for different size, namely by setting the data delay on the program 3.2 seconds for the 120 ml bottle size, 4.0 seconds for the 200 ml bottle size, and 5.0 seconds for the bottle size of 300 ml.
在2019冠状病毒病期间,在机器效率和提高生产质量的背景下,行业中开发在线过程控制系统是一项主要要求。在学习系统和实习中,要求学生能够独立学习,教师必须能够在在线学习方法中发展自己。在线学习过程不只是将学习模块转移给学生,而是必须能够在不受限制的时间内指导学生,在学生需要的时候提供对材料的解释。TeamViewer是一个应用程序,它提供了一个解决方案,用于远程控制另一台PC或笔记本电脑。通过知道ID和密码是由TeamViewer在要远程控制的PC上提供的。然后,它就进入了PC上安装的TeamViewer应用程序。使用此团队查看器对饮料瓶灌装过程进行了测试控制。结果是通过Android控制饮料瓶灌装的过程。结果表明,可以对不同尺寸的饮料瓶进行灌装操作,即在程序上设置数据延迟,120毫升装3.2秒,200毫升装4.0秒,300毫升装5.0秒。
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引用次数: 1
Effect of Mold Material on Shrinkage of Investment Casting Wax Pattern 模具材料对熔模铸造蜡型收缩率的影响
Pub Date : 2022-07-30 DOI: 10.36842/jomase.v66i2.292
D. Masnur, P. Nawangsari, W. Fatra
Various attempts have been made to substitute metal as the wax pattern mold material due to manufacturing costs and time-consumption. This research investigates the linear and volume shrinkage on the wax pattern of gypsum, silicone rubber, and epoxy resin as alternative materials to metal molds. A nylon master pattern was made by machining. The master pattern size was set as a reference for dimensional comparison with the cast wax pattern. Wax pattern molds were created using the master pattern, namely gypsum, silicone rubber, and epoxy resin. Paraffin wax was heated up to 55˚C in metal, then poured into each wax pattern mold. The length, radius, inlet, and outlet diameter were measured using a profile projector, then the linear shrinkage was calculated. The volume shrinkage was obtained through the sample weighing. The results show that silicone rubber has the lowest linear shrinkage of any sample in contrast to its volume shrinkage.
由于制造成本和时间的限制,人们尝试用金属代替蜡模材料。本研究考察了石膏、硅橡胶和环氧树脂作为金属模具替代材料的蜡型的线形和体积收缩。用机械加工的方法制作了尼龙母版。设定主模尺寸作为与铸蜡模尺寸比较的参考。蜡模是用主模,即石膏、硅橡胶和环氧树脂制成的。将石蜡在金属中加热至55℃,然后倒入每个蜡模中。用轮廓投影仪测量了长度、半径、入口和出口直径,然后计算了线收缩率。体积收缩率是通过称量得到的。结果表明,硅橡胶的线性收缩率与体积收缩率相比是最低的。
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引用次数: 0
Analysis of Energy and Exergoeconomic on Water Cleaning and Injection Facilities in the CPP Block, Indonesia 印度尼西亚CPP区块水清洗和注水设施的能源和消耗经济分析
Pub Date : 2022-07-30 DOI: 10.36842/jomase.v66i2.285
H. Wahab
One of the problems in the upstream oil and gas industry is that large quantities of produced water must go through a water cleaning and injection process in accordance with the Regulation of the State Minister of the Environment Number 19 of 2010 of the Republic of Indonesia concerning the quality standards of wastewater for oil and gas and geothermal activities. A total of 224,257.1 barrels of water per day which is produced water in the CPP Block must go through a water management process which requires a large energy consumption of 269.47 MW/month. One effort to reduce the use of electrical energy is to conduct energy and exergy analysis to determine the point of greatest energy use as a result of exergy destruction and convert it into economic costs as operating cost losses. From the research, it is known that the largest electrical energy consumption is at the injection pump 235.47 MW/month with exergy 67.72 KW, the largest exergy destruction is 31.04 KW at the charge filter pump with an efficiency of 54%. Energy and exergy analysis is used to identify changes in energy quality in a system.
上游石油和天然气行业的问题之一是,根据印度尼西亚共和国2010年第19号国家环境部长关于石油和天然气和地热活动废水质量标准的条例,大量的采出水必须经过水清洗和注入过程。CPP区块每天总共有224,257.1桶水必须经过水管理过程,这需要269.47兆瓦/月的大量能源消耗。减少电能使用的一项努力是进行能源和火用分析,以确定由于火用破坏而使用能源最多的点,并将其转换为经济成本,作为运行成本损失。通过研究可知,注油泵的电能消耗最大,为235.47 MW/月,火用量为67.72 KW;电荷过滤泵的火用损耗最大,为31.04 KW,效率为54%。能源和用能分析用于识别系统中能源质量的变化。
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引用次数: 1
Surface Roughness Analysis and Optimization of CNC Lathe Machining Parameters in the Manufacturing of Motorcycle Brake Master Cylinder Piston 摩托车制动总缸活塞数控车床加工参数的表面粗糙度分析与优化
Pub Date : 2022-07-30 DOI: 10.36842/jomase.v66i2.307
Novaldi Andryoga, Anita Susilawati
This study aims to optimize the machining parameters in the manufacture of Yamaha motorcycle brake piston master cylinder and determine the effect on surface roughness. The method used is the Taguchi method. Machining parameters were varied based on the Taguchi method, each of which was experimented with using a finishing CNC lathe machine. From these experiments, the results obtained in the form of surface roughness values ​​which were then analyzed, in order to obtain the best parameters with the smallest surface roughness values ​​and the effect of each factor on surface roughness. This research produces the best parameters are spindle speed 1.755 RPM, feed rate 0.09 mm/rev, and depth of cut 0.30 mm. This parameter has a small surface roughness value. Based on surface roughness measurements, the factors that have the greatest influence on the level of surface roughness are feed rate of 67.9%, spindle speed of 15.4% and depth of cut of 3.3%. This proves that the smaller the value of feed rate, spindle speed and depth of cut, the smaller the value of surface roughness will be.
本研究旨在优化雅马哈摩托车制动活塞主缸的加工参数,确定其对表面粗糙度的影响。使用的方法是田口法。在田口法的基础上改变了加工参数,并在精加工数控车床上对每种加工参数进行了试验。从这些实验中得到的结果以表面粗糙度值的形式进行分析,以获得表面粗糙度值最小的最佳参数以及各因素对表面粗糙度的影响。本研究得出的最佳切削参数为主轴转速1.755 RPM、进给速度0.09 mm/rev、切削深度0.30 mm。该参数具有较小的表面粗糙度值。根据表面粗糙度测量,对表面粗糙度水平影响最大的因素是进给速度67.9%、主轴转速15.4%和切削深度3.3%。结果表明,进给速度、主轴转速和切削深度越小,表面粗糙度值越小。
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引用次数: 0
Energy Analysis of Diesel Engine With B30 at PLTD Selat Panjang Selat Panjang PLTD B30柴油机能量分析
Pub Date : 2022-07-30 DOI: 10.36842/jomase.v66i2.282
Romy Romy, Bagus Trianto
Many efforts have been made in energy efficiency in power plants. One way to improve the efficiency of energy use is to conduct analysis. The purpose of this study was to analyze the thermal efficiency of a diesel engine with B30 at PLTD Selat Panjang unit 4. The data were collected using a daily operation report log sheet for Caterpillar 3512B diesel with duration 3x24. From the calculation carried out, the average thermal efficiency of diesel engine with B30 as fuel at PLTD Selat Panjang was 47.52%.
在发电厂的能源效率方面已经做了很多努力。提高能源利用效率的一种方法是进行分析。本研究的目的是分析PLTD Selat Panjang 4机组B30柴油发动机的热效率。数据收集使用卡特彼勒3512B柴油机的每日运行报告日志表,持续时间为3x24。经计算,Selat Panjang PLTD以B30为燃料的柴油机平均热效率为47.52%。
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引用次数: 1
Analysis of Oil Dielectric Strength Insulation on Oil Circuit Breakers Based on Service Life and Operating Frequency 基于使用寿命和工作频率的油路断路器油绝缘强度分析
Pub Date : 2022-07-30 DOI: 10.36842/jomase.v66i2.300
Engla Harda Arya, Benriwati Maharmi, M. Lutfi
The electricity distribution breakdown can be caused the service life and operating frequency of Oil Dielectric Strength (ODS). Hence, it requires a study due to the spare part is difficult to find. This paper aims to test the ODS on Oil Circuit Breaker (OCB) of 13.8 kV aged between 29 to 43 years. The test used the ASTM D1816 standard to analyze the effect of oil life and circuit breaker operating frequency on the physical, color and strength of ODS. For the visual test used the ASTM D1524 standard. The color test based on the ASTM D1500 standard. From the test results, it can be seen that 6DN F1 was yellow-black in colors. The color level was from 0.5 to 6, which was a striking color difference. This happens because it had been operating for 3 years with a frequency of 2 manual open times and 11 trips with a large normal load of 206A. In the 8D F7 feeder, there was also a decrease in breakdown voltage, which was far from 45.6 kV to 9.7 kV. Therefore, the oil was declared failed due to below the minimum standard of 27 kV. Based the validity test, the six samples were still within the allowable limits based on ASTM D1816 with the range value being below 92%. This means that the six samples were valid.
配电击穿会影响油介电强度(ODS)的使用寿命和工作频率。因此,由于备件很难找到,需要进行研究。本文旨在对使用年限为29 ~ 43年的13.8 kV油断路器进行ODS测试。试验采用ASTM D1816标准,分析油寿命和断路器工作频率对ODS的物理、颜色和强度的影响。视觉测试采用ASTM D1524标准。颜色测试依据ASTM D1500标准。从检测结果可以看出,6DN F1的颜色为黄黑色。颜色等级从0.5到6,这是一个显著的色差。发生这种情况是因为它已经运行了3年,频率为2次手动打开和11次行程,正常负载为206A。在8df7馈线中,击穿电压也有所下降,从45.6 kV远降至9.7 kV。因此,由于低于27千伏的最低标准,该油被宣布为不合格。通过效度检验,6个样品仍在ASTM D1816允许范围内,范围值均在92%以下。这意味着六个样本是有效的。
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引用次数: 1
Redesign of Facility Layout at Pelangi Advertising Printing Using the SLP Method 用SLP方法重新设计Pelangi广告印刷设施布局
Pub Date : 2021-07-30 DOI: 10.36842/jomase.v65i2.252
Syafirman Pramija, Meipen Meipen
This paper aim is to investigate the work system for printing service and redesign facility layout improvement. A case study was conducted in small company namely Pelangi Advertising Printing. The Systematic Layout Planning (SLP) was adopted in this paper. The input data and activities in the SLP process are as follows: material flow, activity relationship, string diagrams, area requirement, area available, space relationship diagrams, modification consideration and practical limitations. The results of this study indicated the application of SLP in case study company can increase in facility layout efficiency from 96.7% to 98.5%. The redesign facility layout result was more effective than the initial layout.
本文的目的是研究印刷服务的工作系统和重新设计设施布局的改进。以小公司Pelangi Advertising Printing为例进行了案例研究。本文采用系统布局规划(SLP)。SLP过程中的输入数据和活动如下:物料流、活动关系、串图、面积要求、可用面积、空间关系图、修改考虑和实际限制。研究结果表明,在案例研究公司中应用SLP可以将设施布局效率从96.7%提高到98.5%。重新设计后的设施布局效果优于初始布局。
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引用次数: 1
Design of the Vertical Roundness Tester Machine Using the AHP Method (Analytical Hierarchy Process) Through the DFM Approach (Design for Manufacturing) 基于DFM(面向制造的设计)的AHP方法(层次分析法)设计立式圆度试验机
Pub Date : 2021-07-30 DOI: 10.36842/jomase.v65i2.251
Agus Reforiandi, D. Arief
The Roundness Tester Machine is a tool used to take measurements that are shown to check the Roundness of an object or to find out whether an object is really round or not when viewed carefully using a measuring instrument. DFM (Design for Manufacturing) is a method for reducing production costs by estimating production costs through reducing component costs, assembly costs, and other production supporting costs based on design submission data without reducing product quality. AHP (Analytical Hierarchy Process) method was chosen as a method to determine the optimal Vertical Roundness Tester Machine design based on a questionnaire given to the expert, to choose the best alternative decision. The questionnaire was created to get priority customer needs which was then used for the initial design. The next stage is selecting the optimal design using AHP which involves experts based on indicators of a product. The highest indicator value obtained on the Vertical Roundness Tester Machine is the accuracy indicator with a value of 48.52%. Then in choosing the optimal design in the DFM analysis, namely in alternative 3, where alternative 3 is the design with the lowest cost so as to minimize the cost of making a Vertical Roundness Tester Machine. The manufacturing cost for alternative design 3 is Rp. 4,173,000.
圆度测试机是一种用于测量的工具,用于检查物体的圆度,或者当使用测量仪器仔细观察时,发现物体是否真的是圆的。DFM (Design for Manufacturing)是一种在不降低产品质量的前提下,根据设计提交数据,通过降低部件成本、装配成本和其他生产支持成本来估算生产成本,从而降低生产成本的方法。采用层次分析法(AHP)对立式圆度试验机设计方案进行优化设计,通过对专家进行问卷调查,得出最佳方案。创建问卷是为了获得客户的优先需求,然后将其用于初始设计。下一阶段是根据产品的指标,利用专家参与的层次分析法选择最优设计。在立式圆度试验机上获得的最高指标值是精度指标,其值为48.52%。然后在DFM分析中选择最优设计,即方案3,其中方案3是成本最低的设计,以使制造立式圆度试验机的成本最小。替代设计3的制造成本为417.3万卢比。
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引用次数: 0
Coalbed Methane As a New Source of Energy in Indonesia and Some Developed Countries; A Review 煤层气在印尼等发达国家作为一种新能源回顾
Pub Date : 2021-07-30 DOI: 10.36842/jomase.v65i2.242
Awaludin Martin, H. Wahab, Mohammad Barbarosa
The decrease in conventional energy sources followed by the world's energy demand as well as mounting concern about climate change, the countries are competing to get new sources of environmentally friendly energy with large reserves. The utilization of CBM as a new energy is an option because of its huge reserves, more environmentally friendly than traditional fossil energy (CBM emissions are 0.39 tones/MWh) and energy efficiency equivalent to natural gas. Indonesia has huge CBM reserves (400 TCF) but has not been utilize optimally due to technological problems, government regulations, large investments and others. This issues plus geographical constraints also occurs in countries with huge CBMs resource such as Russia (450 TCF) and China (700 TCF). Meanwhile, USA (500 TCF) and Australia (500 TCF) already have more established rules and technology. It is necessary to conduct a comparative study from each country according to the applicable regulations to accelerate the utilization of CBM.
随着传统能源的减少,世界能源需求的增加以及对气候变化的担忧日益加剧,各国正在争夺储量巨大的环境友好型新能源。煤层气作为新能源的利用是一种选择,因为它储量巨大,比传统化石能源更环保(煤层气排放量为0.39吨/兆瓦时),能效相当于天然气。印度尼西亚拥有巨大的煤层气储量(400万亿立方英尺),但由于技术问题、政府法规、大规模投资等原因,尚未得到最佳利用。这一问题加上地理限制也发生在俄罗斯(450万亿立方英尺)和中国(700万亿立方英尺)等拥有巨大信任措施资源的国家。与此同时,美国(500万亿cf)和澳大利亚(500万亿cf)已经有了更多的既定规则和技术。为加快煤层气的利用,有必要根据各国适用的法规进行比较研究。
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引用次数: 1
The Study of Male-Female Chamfer Angle Effect on Aluminum 6061 Forging at Rotary Friction Welding Process 旋转摩擦焊中铝6061锻件公母倒角影响的研究
Pub Date : 2021-07-30 DOI: 10.36842/jomase.v65i2.234
A. Azmi, Yohanes Yohanes, Ridwan Abdurrahman
This research aims to investigate male-female chamfer angle effect on forging pressure, specimen length and the maximum tensile strength in splicing 6061 aluminum material, which used the rotary friction welding process. This research employed the analytical method to determine the timing of forging pressure as an initial reference to conduct the experimental study for the specimens test. The specimens were tested by varying the male-female chamfer angle, namely 0°, 15°, 30°, 45°, 60°. The results test were obtained the longest application of forging pressure at the male-female chamfer angle of 60° and the fastest application of forging pressure at the male-female chamfer angle of 15°. The change in length of the specimen during the welding process for each variation of the male-female chamfer angle varies due to the friction time different. The largest change in length was at the male-female chamfer angle of 15° and the smallest change in length at the male-female chamfer angle of 60°. The maximum tensile strength was obtained at the variation of male-female chamfer angle of 60° with a value of 226.47 MPa.
研究了6061铝合金旋转摩擦焊接工艺中倒角对锻造压力、试样长度和最大抗拉强度的影响。本研究采用解析法确定锻压时机,作为试样试验的初始参考进行试验研究。通过改变雌雄倒角0°、15°、30°、45°、60°进行测试。试验结果表明,在雌雄倒角为60°时锻造压力施加时间最长,雌雄倒角为15°时锻造压力施加速度最快。在焊接过程中,由于摩擦时间的不同,各角的变化对试样长度的影响也不同。雄雌倒角15°时长度变化最大,雄雌倒角60°时长度变化最小。抗拉强度在雌雄倒角变化为60°时达到最大值,为226.47 MPa。
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引用次数: 0
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Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
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