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2019 IEEE 8th International Conference on Fluid Power and Mechatronics (FPM)最新文献

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Simulation and Experimental Study of the Influence of Tooth Profile on the Pressure Pulsation of an External Gear Motor 齿形对外啮合齿轮马达压力脉动影响的仿真与实验研究
Pub Date : 2019-04-01 DOI: 10.1109/FPM45753.2019.9035784
Hao Tian, Shuwei Li, Fan Wu, Zengmeng Zhang, Jiaoyi Hou
External gear synchronous motors are widely used in hydraulic synchronous systems due to their robustness and low cost. However, the noise of the motor is one of the limiting factors. The main source of noise comes from the pressure and flow pulsation during gears meshing. One of methods to reduce the noise is to analyze and optimize the tooth profile and meshing volume. However, the accurate measuring and modeling of the tooth profile are the preliminaries required for the accurate determination of the relationship between tooth profile and pressure pulsation. This paper reports a non-contact measurement method using optical CCD and laser displacement sensors to measure the tooth profile of an external gear synchronous motor. Tooth profile testing device is set up and the actual tooth profile model is measured. Regional numerical simulation of the internal flow field with the actual tooth profile is done using CFD (computational fluid dynamics) software. Preliminary results showed that different gear teeth profile functions could affect the pressure pulsation properties of an external gear motor, and CFD resulting using the actual gear profile is more comparable to the measurement.
外啮合齿轮同步电动机以其鲁棒性和低成本的特点在液压同步系统中得到了广泛的应用。然而,电动机的噪声是限制因素之一。齿轮啮合过程中的压力脉动和流量脉动是噪声的主要来源。对齿形和啮合体积进行分析和优化是降低噪声的方法之一。然而,精确的齿形测量和建模是准确确定齿形与压力脉动关系的先决条件。本文报道了一种利用光学CCD和激光位移传感器测量外齿轮同步电动机齿形的非接触测量方法。建立了齿形测试装置,测量了实际齿形模型。利用CFD(计算流体力学)软件对实际齿形下的内部流场进行了区域数值模拟。初步结果表明,不同的齿形函数会影响外啮合齿轮电机的压力脉动特性,采用实际齿形计算得到的CFD结果与实测结果更具可比较性。
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引用次数: 0
Control of Twin Direct-Drive Motor System Using Wire Rope 用钢丝绳控制双直驱电机系统
Pub Date : 2019-04-01 DOI: 10.1109/FPM45753.2019.9035874
Liang Yan, Xiaoshan Gao, Qian Yu, Zongxia Jiao, Suokui Chang
An approach is proposed for improving the position precision and superior dynamic performance in a twin direct-drive motor system with a wire rope in the arc guide rail. For the position control motor, 2-DoF controller is introduced to the system, where the inner loop controller combined the Fuzzy-PID with velocity feedforward and the outer loop controller combined the disturbance observer (DOB) with PID, to improve the position precision and superior dynamic performance. For the motor providing pre-tightening force, PID controller is utilized to keep the wire ropes in a state of pre-tightening. The simulation result shows the high tracking performance and the effectiveness of the proposed algorithm.
提出了一种提高电弧导轨中钢丝绳双直驱电机系统的定位精度和优良动态性能的方法。对于位置控制电机,系统引入了2自由度控制器,其中内环控制器将模糊PID与速度前馈相结合,外环控制器将扰动观测器(DOB)与PID相结合,提高了位置精度和良好的动态性能。对于提供预紧力的电机,采用PID控制器使钢丝绳处于预紧状态。仿真结果表明,该算法具有良好的跟踪性能和有效性。
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引用次数: 0
The damping algorithm and design of viscous damper 粘性阻尼器的阻尼算法与设计
Pub Date : 2019-04-01 DOI: 10.1109/FPM45753.2019.9035913
OU Peiwei, M. Wei, W. Dong
The energy dissipation mechanism of hydraulic viscous damper was studied considering the shear thinning effect of dimethyl silicone oil. The analysis indicates that most of the energy loss occurs in the damping hole, which is mainly manifested as the damping loss along the path. The calculation formula of damping loss is simplified by assuming boundary conditions and the theoretical curve is drawn. The result shows that for the damping holes with the same size, the velocity and viscosity of oil are the key parameters to determine damping loss. But for different sizes damping structures, length- diameter ratio is the main factor affecting the energy loss, which in essence affects the pressure capacity of damping holes. Subsequently, the rationality of the above conclusions is verified by experiment, and two kinds of low-index hydraulic viscous damper were designed. The experimental results show that the algorithm can predict the mechanical properties of the damper well.
考虑二甲基硅油的剪切减薄效应,研究了液压粘性阻尼器的耗能机理。分析表明,大部分能量损失发生在阻尼孔内,主要表现为沿路径的阻尼损失。通过假设边界条件,简化了阻尼损失的计算公式,并绘制了理论曲线。结果表明,对于相同尺寸的阻尼孔,油的速度和粘度是决定阻尼损失的关键参数。但对于不同尺寸的阻尼结构,长径比是影响能量损失的主要因素,其本质上影响阻尼孔的承压能力。随后,通过实验验证了上述结论的合理性,并设计了两种低指数液压粘性阻尼器。实验结果表明,该算法能较好地预测阻尼器的力学性能。
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引用次数: 0
Time-domain simulation of a composite electro-hydraulic heave compensation system for the underwater tethered platform 水下系留平台复合电液升沉补偿系统的时域仿真
Pub Date : 2019-04-01 DOI: 10.1109/FPM45753.2019.9035732
Weicai Quan, B. Wan, Qingqing Chang, Jun Gong
A composite electro-hydraulic heave compensation system that can work under two modes, i. e., the passive mode and the semi-active mode, based on an asymmetric servocylinder controlled by a servo-valve is investigated in this paper. Firstly, this composite heave compensation system, which is scaled according to the principle of similarity from its prototype system, is introduced about the system configuration and its working procedure. Based on the transfer function of the electro-hydraulic system and the nonlinear relationship between input voltage and output velocity of the asymmetrical cylinder, a piece-wise feedforward controller is obtained to improve the dynamic performance. The two modes of this composite heave compensation system are then built and simulated in the AMESim environment, lastly, the scaled ship have motion is reproduced, the resonace zone and the compensation efficiency is discussed. The simulation results show the effectiveness of the system.
研究了一种基于伺服阀控制的非对称伺服缸的复合电液升沉补偿系统,该系统可在被动和半主动两种工作模式下工作。首先,介绍了该复合升沉补偿系统的结构和工作流程,并根据原型系统的相似原理对其进行了缩放。基于电液系统的传递函数和非对称缸输入电压与输出速度的非线性关系,设计了分段前馈控制器,提高了系统的动态性能。在AMESim环境下建立了该复合升沉补偿系统的两种模式并进行了仿真,最后再现了船体的运动,讨论了共振区和补偿效率。仿真结果表明了该系统的有效性。
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引用次数: 0
Development of A Variable Buoyancy System for the Long Term Station-keeping Profile Observing AUV 水下航行器长期站持剖面观测变浮力系统的研制
Pub Date : 2019-04-01 DOI: 10.1109/FPM45753.2019.9035908
Y. Yin, Tiejun Liu, Hui Xi Xu, Zhibin Jiang, K. Shi
The Autonomous Underwater Vehicle (AUV) is a submersible with energy, autonomous navigation, and a wide range of sensors, which is an important means of marine observation. More and more attention has been paid to the long-term observation of the marine environment using AUVs. Due to the restriction of energy and operation mode, traditional autonomous underwater vehicle can work very short time. In order to meet the long-term observation requirements of marine environment, a new type of autonomous underwater vehicle named Long Term Station-keeping Profile Observing AUV with variable buoyancy system has been developed. By carrying the variable buoyancy system, the AUV can be adjusted to neutral before travelling which will help to reduce the resistance; When vertical profile observing, the AUV’s diving and surfacing are realized by VBS without continuous power consumption; During the observation interval, AUV is adjusted to neutral in water, and by closing the carrying equipment, the AUV gets into sleep state so as to save energy. Through these measures, it is expected to achieve long-term observation by AUV for one month. The key is the high precision variable buoyancy system with bidirectional regulation ability, which can adjust the residual buoyancy and pitch angle at any working depth. In order to realize the precise adjustment of buoyancy, a seawater piston cylinder is adopted. By measuring the position of the piston in the sea water cylinder accurately, the precise control of the amount of buoyancy adjustment can be realized. Through laboratory proofing and sea tests, the variable buoyancy system has attained its design targets expected. The AUV equipped with this system can realize underwater suspension at fixed depth, diving, surfacing and low energy sleep, which has carried out many marine applications in the Yellow Sea, the South China Sea and the East China Sea, and it proved to be stable and reliable. The results of laboratory and sea tests show that the variable buoyancy system with seawater cylinder features high accuracy and reliable operation.
自主水下航行器(Autonomous Underwater Vehicle, AUV)是一种具有能量、自主导航和多种传感器的潜水器,是海洋观测的重要手段。利用水下航行器对海洋环境进行长期观测越来越受到人们的重视。由于能量和操作方式的限制,传统的自主水下航行器工作时间很短。为了满足海洋环境的长期观测需求,研制了一种新型的自主水下航行器——变浮力系统长期站持剖面观测AUV。通过携带可变浮力系统,AUV可以在航行前调整到中性,这将有助于减少阻力;垂直剖面观测时,AUV的下潜和浮潜由VBS实现,无需持续耗电;观察间隔期间,AUV在水中调至中性,关闭承载设备,使AUV进入休眠状态,以节省能量。通过这些措施,预计AUV将实现一个月的长期观测。其关键是具有双向调节能力的高精度可变浮力系统,可在任意工作深度调节剩余浮力和俯仰角。为了实现浮力的精确调节,采用了海水活塞缸。通过精确测量活塞在海水缸中的位置,可以实现浮力调整量的精确控制。通过实验室验证和海上试验,变浮力系统达到了预期的设计目标。装备该系统的AUV可实现水下固定深度悬吊、潜水、上浮和低能量休眠,已在黄海、南海、东海等海域进行了多次海上应用,稳定可靠。室内和海上试验结果表明,该海水缸变浮力系统精度高,运行可靠。
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引用次数: 0
Application design of all-water driven operating system in deep-sea submersible vehicles 全水驱动操作系统在深海潜水器中的应用设计
Pub Date : 2019-04-01 DOI: 10.1109/FPM45753.2019.9035832
Huifeng Jiao, Kewang Xu, J. Guo, Lindan Zhang, H. Hu
This article reviews the state of the art and the maturity of applying certain components, such as hydraulic pumps, valves, and motors, to the hydraulic water system. It then proposes an overall design for the water hydraulic system in Remote Operated Vehicle (ROV). It thus builds a model to process the hydraulic water simulation and hydraulic oil simulation for the power system to verify the feasibility of the hydraulic water system for mechanical arms in ROV. This article technically supports the future application of water hydraulic system in ROV.
本文综述了应用于液压水系统的某些元件,如液压泵、阀门和电机的现状和成熟度。在此基础上,提出了一种远程操作机器人水液压系统的总体设计方案。建立模型,对动力系统进行液压水仿真和液压油仿真,验证ROV机械臂液压水系统的可行性。本文为水液压系统在ROV中的未来应用提供了技术支持。
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引用次数: 0
CFD Simulation on Flow Field of a Large Flow Rate High Speed On/off Valve 大流量高速开关阀流场CFD模拟
Pub Date : 2019-04-01 DOI: 10.1109/FPM45753.2019.9035785
Q. Gao, Yuchuan Zhu, Xiaoming Chen, Bruno Niyomwungeri
The large flow rate high speed on/off valves (LFHSV) have often been used to control flow or pressure in large power applications due to its fast switching. However, the applications of LFHSV are limited by vibration and noise. In this paper, CFD simulations of a two-stage LFHSV are conducted to analyze the flow field characteristics of the main poppet valve, including flow simulation under fixed opening and the transient flow simulation. Results showed that there are two vortexes formed in the flow channel which extract the energy from the main flow and intensify the fluid noise, and that the inlet pressure peak increases by 8.6% in the closing stage. The results will provide guidance for the optimal structural design of high speed on/off valves.
大流量高速开关阀(LFHSV)由于其开关速度快,在大功率应用中经常用于控制流量或压力。然而,LFHSV的应用受到振动和噪声的限制。本文对某两级LFHSV进行了CFD仿真,分析了主锥阀的流场特性,包括定开度下的流动仿真和瞬态流动仿真。结果表明:流道内形成了两个涡流,提取了主流的能量,加剧了流体噪声,入口压力峰值在关闭阶段提高了8.6%;研究结果将为高速开关阀的结构优化设计提供指导。
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引用次数: 0
Prediction of the Multistage Throttle Orifice Plate Flow Characteristics based on Computational Fluid Dynamics and Neural Network Model 基于计算流体力学和神经网络模型的多级节流孔板流动特性预测
Pub Date : 2019-04-01 DOI: 10.1109/FPM45753.2019.9035812
Tengfei Tang, Long-long Gao, L. Liao, Yi Xi, Baoren Li
The multistage throttle orifice plate is a fluid pressure reducing device in the pipeline, its depressurization effect is affected by different parameters, such as the position and diameter of the holes in the throttle orifice plates, the distance between the throttle orifice plates. A numerical computational resource is required to achieve the flow characteristic with different parameters by computational fluid dynamics (CFD). Based on the neural network model of CFD simulation, the prediction of flow characteristic of multi-layer throttle orifice plate is realized in this paper. In the procedure, an automatic CFD simulation procedure of multilayer throttle orifice plate is constructed. Through the Latin Hypercube Designs (LHD) method, the parametric geometric model is generated. Then the flow rate of throttle orifice plate under different parameters are achieved under adaptive mesh generation technology and CFD simulation. The relationship between geometric parameters and the flow rate of throttle orifice plate is studied by multi-layer back-propagation neural network algorithm, and the flow characteristic predictive model is established. Compared with CFD simulation results, flow rate predicted by the predictive model and the maximum predictive error is 0.5%.
多级节流孔板是管道中的流体减压装置,其降压效果受不同参数的影响,如节流孔板上孔的位置和直径、节流孔板之间的距离等。计算流体力学(CFD)需要数值计算资源来实现不同参数下的流动特性。本文基于CFD仿真的神经网络模型,实现了多层节流孔板流动特性的预测。在此过程中,构建了多层节流孔板的自动CFD仿真程序。通过拉丁超立方体设计(LHD)方法,生成了参数化几何模型。然后利用自适应网格生成技术和CFD仿真技术,得到了不同参数下节流孔板的流量。采用多层反向传播神经网络算法研究了节流孔板几何参数与流量的关系,建立了节流孔板流量特性预测模型。与CFD模拟结果比较,预测模型预测的流量和最大预测误差为0.5%。
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引用次数: 1
Simulation and Experimental Study of a Novel Load-Sensitive Control Valve for Mining Drills 新型矿用钻机负载敏感控制阀的仿真与实验研究
Pub Date : 2019-04-01 DOI: 10.1109/FPM45753.2019.9035897
Jin Yu, Yan Zhao, G. Huang
In order to improve the adaptive capacity of hydraulic drill rigs under complex geological conditions, a novel load-sensitive control valve based on a reducing valve with load-sensitive control module is proposed. It solves the problems existing in the propulsion of mining drills and realizes the thrust adaptive function. The fluid simulation model of the load-sensitive control valve is established. The variation of the pressure at the outlet of the reducing valve under different starting pressures and feedback spring stiffness is studied. The simulation data are compared with the experimental data. It demonstrates that the load-sensitive control valve can effectively adjust the driving force of the oil cylinder and reduce the bit wear when the load pressure is raised suddenly.
为了提高液压钻机在复杂地质条件下的适应能力,提出了一种基于带负载敏感控制模块的减压阀的新型负载敏感控制阀。解决了矿用钻机推进中存在的问题,实现了推力自适应功能。建立了负载敏感控制阀的流体仿真模型。研究了不同启动压力和反馈弹簧刚度下减压阀出口压力的变化规律。仿真数据与实验数据进行了比较。结果表明,负载敏感控制阀在负载压力突然升高时,能有效调节油缸驱动力,减少钻头磨损。
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引用次数: 0
Simulation Study on Liquid-end of High-pressure and Large-flow-rate Reciprocating Pump 高压大流量往复泵液端仿真研究
Pub Date : 2019-04-01 DOI: 10.1109/FPM45753.2019.9035718
Lina Ran, L. Bo, Wang Dalong, Wu Mengyu, Zhang Jiankai, Gao Na, Wei Wenshu, L. Hao, Zhu Yi, Ji Hong, Ye Jian, Wang Wei, Tian Chengjin, He Zhenggang
Aiming at investigating the fluid-solid-dynamic behaviors of the liquid-end of high-pressure and high-flow-rate reciprocating pump in pure water medium, the dynamic characteristics of the suction and discharge valves of liquid-end based on AMESimhydraulic system simulation technology and the flow field distribution in the liquid-end based on FLUENT CFD technology are established. Three-dimensional finite element (FE) analyses on the strength of liquid-end manifold were carried out by the use of ANSYS commercial code. The AMESim simulation results show that the maximum impact velocity of the discharge valve is 0. 347m/s and the volumetric efficiency is 99.53%. Based on the CFD results, the effect of the configuration of flat valve on the vibration and noise behavior during the suction and discharge processes of the liquid-end manifold is discussed. The FE results suggest that the maximum stress in a value of 198 MPa occurs at the intersecting holes of the liquid-end manifold. The FE-based safety factor is 3. 21, which meets the fatigue strength requirements for important parts.
针对研究高压大流量往复泵液端在纯水介质中的流固动力学特性,基于amesim液压系统仿真技术建立了液端吸排阀的动态特性,基于FLUENT CFD技术建立了液端流场分布。利用ANSYS商用软件对液端歧管进行了三维强度有限元分析。AMESim仿真结果表明,排液阀的最大冲击速度为0。347m/s,容积效率99.53%。基于CFD计算结果,讨论了平面阀的配置对液端歧管吸入和排出过程振动和噪声特性的影响。有限元结果表明,液端管汇相交孔处的最大应力为198 MPa。基于fe的安全系数为3。21、满足重要零件的疲劳强度要求。
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引用次数: 2
期刊
2019 IEEE 8th International Conference on Fluid Power and Mechatronics (FPM)
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