With the implementation of global single-use plastic restrictions, the demand for biodegradable plastics has increased substantially. As a key raw material for synthesizing polybutylene succinate (PBS) through transesterification polymerization, dimethyl succinate (DMS) has demonstrated growing market demand. Efficient and green synthesis technologies for DMS production is now a critical priority. In this study, methanedisulfonic acid (MDSA) was introduced into the acetylene dicarbonylation reaction for the first time. The results demonstrated that the addition of MDSA can achieve a relatively high yield under ambient conditions. PdBr2, MDSA, and PdBr2-MDSA have been characterized by Fourier transform infrared spectroscopy (FT-IR), X-ray photoelectron spectroscopy (XPS) and Single-Crystal X-ray diffraction (SC-XRD) confirmed the coordination between Pd(II) and MDSA. The electrons transferred from the -SO3H group to Pd(Ⅱ) enhanced the catalytic activity. Density functional theory (DFT) calculations revealed that the negative inductive effect of -SO3H groups at both ends of the MDSA molecule induced a positive charge on the connected -CH2- moiety. The effects of parameters including catalyst dosage, proportion of promoters, reaction temperature and reaction time on the combined yield of DMS, dimethyl fumarate (DMF) and dimethyl maleate (DMM) have been systematically investigated. Under the optimal conditions, the combined yield achieved up to 87.82 %. This study demonstrates a green and energy-efficient route for DMS synthesis with reduced carbon emissions, offering a promising strategy for industrial applications.
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