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2018 Second International Symposium on 3D Power Electronics Integration and Manufacturing (3D-PEIM)最新文献

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Nearly perfect Ag joints prepared by Ag stress-migration-bonding (SMB) process 采用银应力迁移键合(SMB)工艺制备了近乎完美的银接头
Hao Zhang, S. Noh, N. Asatani, Yukiharu Kimoto, A. Suetake, S. Nagao, T. Sugahara, K. Suganuma
We introduce low temperature/pressure Ag-Ag direct bonding method for a high-temperature die-attachment structure, which joins SiC dummy chips and direct bonded copper (DBC) substrates. The process uses "nano-volcanic eruption of Ag" caused by stress migration at 250 °C. Neither joining paste nor solder is required. The bonding achieved a die-shear strength over 110 MPa. Only a pre-sputtered Ag thin layer on the surface of dummy chips and DBC substrates can realize bonding with a low pressure (1.0 MPa) provided by a simple bonding jig at 250 °C. The formed Ag joint has a joint layer thickness of less than 4 μm, whose density is similar to that of bulk silver. This feature realizes the ultra-high bonding strength as well as an ideal electric/thermal performance. The SMB technique is well compatible with the current die-attachment process for power-devices. This breakthrough achievement will bring a bright future to the development of next generation power devices with ultra-high performance and reliability.
介绍了一种低温/低压Ag-Ag直接键合方法,用于高温模贴结构,将SiC假芯片与直接键合铜(DBC)衬底连接在一起。该工艺利用250℃下应力迁移引起的“银纳米火山喷发”。既不需要连接膏也不需要焊料。粘接的模剪强度超过110 MPa。只需在虚拟芯片和DBC衬底表面预溅射银薄层,即可在250°C的简单键合夹具提供的低压(1.0 MPa)下实现键合。形成的银接头接头层厚度小于4 μm,其密度与体银相近。这一特点实现了超高的结合强度以及理想的电/热性能。SMB技术可以很好地与当前的功率器件上模工艺相兼容。这一突破性成果将为开发具有超高性能和可靠性的下一代功率器件带来光明的前景。
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引用次数: 0
Power Modules for Pulsed Power Applications Using Phase Change Material 使用相变材料的脉冲功率应用的功率模块
Weihua Shao, L. Ran, Zheng Zeng, R. Wu, P. Mawby, Jiang Huaping, D. Kastha, P. Bajpai
The current requirement of a pulsed load may be many times of the average value. To prevent over temperature, short-term over current capability is needed. The over current capability of existing power modules is barely a few microseconds, which is mainly constrained by the junction temperature. This study customizes a power module with enhanced short-term current capability using phase change material (PCM). Thanks to the great thermal capacity of PCM during melting, the power module can support pulsed load three times the rated value for tens of seconds with appropriate PCM. To avoid unacceptably increasing thermal resistance, a metal framework is utilized. Two different 3D printed metal frameworks are presented and compared. Device power losses in a grid-connected inverter is calculated, followed by the thermal model for this case study. Simulation is conducted to show the effects of PCM thickness and proportion concerning the phase change time, dynamic thermal response and steady state thermal resistance, followed by the optimization of design using finite element analyses (FEA). Finally, the effect of the PCM is verified through experiment. When the junction temperature of the device is controlled below the limit, the power module can indeed handle the required large current for an intended duration.
脉冲负载的电流要求可能是平均值的许多倍。为了防止过温,需要短期过流能力。现有电源模块的过电流能力仅为几微秒,主要受结温的限制。本研究使用相变材料(PCM)定制了一种具有增强短期电流能力的电源模块。由于PCM在熔化过程中的巨大热容量,功率模块可以在适当的PCM下支持三倍额定值的脉冲负载数十秒。为了避免不可接受地增加热阻,使用了金属框架。介绍并比较了两种不同的3D打印金属框架。计算了并网逆变器中的器件功率损耗,然后建立了本案例研究的热模型。通过仿真分析,揭示了PCM厚度和比例对相变时间、动态热响应和稳态热阻的影响,并利用有限元分析对设计进行了优化。最后,通过实验验证了PCM的效果。当器件的结温被控制在限值以下时,电源模块确实可以在预期的持续时间内处理所需的大电流。
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引用次数: 4
Increasing Electrical and Thermal Performances of VRMs by Using Folded Flexible Substrate 利用折叠柔性基板提高VRMs的电学和热学性能
Bo Gao, Xin Zhao, D. Hopkins
Electrical and thermal performance of rigid PCB based voltage regulator modules (VRMs) are modeled and simulated with FEA Multiphysics simulation tool. Then, a new concept of building power converters on folded flexible substrates is proposed to solve the issues existing in previous solutions. The newly proposed concept is then analyzed, simulated and compared with previous ones. A converter phase block implements the proposed concept was designed, built and tested. Test result shows at 2.5MHz, 12V to 1.2V 40A operation, the proposed converter can achieve 62.5A/cm2 planar power density and the measured module temperature is only 3.06°C above heat sink temperature.
利用FEA多物理场仿真工具对基于刚性PCB的稳压模块(VRMs)的电学和热学性能进行了建模和仿真。然后,提出了在折叠柔性基板上构建电源转换器的新概念,以解决先前解决方案中存在的问题。然后对新提出的概念进行了分析、仿真并与以前的概念进行了比较。设计、制作并测试了实现该概念的变换器相块。测试结果表明,在2.5MHz, 12V至1.2V 40A工作时,所提出的转换器可以实现62.5A/cm2的平面功率密度,测量的模块温度仅比散热器温度高3.06℃。
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引用次数: 0
Reflectometry Based SOH Estimation Scheme for a SiC Buck Converter Having Branched Network 基于反射法的具有分支网络的SiC降压变换器SOH估计方案
A. Hanif, Faisal Khan
A reflectometry based non-interfering method to identify the degradation of a buck converter built from SiC MOSFET has been proposed in this paper, and spread spectrum time domain reflectometry (SSTDR) has been applied between gate and source terminal to achieve the in-situ state of health (SOH) estimation. A controlled aging station was used to execute the power cycling method to age the SiC MOSFET. SSTDR reflections were recorded for both the healthy and the aged buck converter, and these recorded values were compared to determine the level of degradation. Through the experiment, it was apparent that a single measurement is sufficient to estimate the degradation level associated to the SiC MOSFET in a live buck converter having complex/branch network. The outcome of this research also proves that the SSTDR based technique can identify the aging of other components in the system. Since the gate terminal always stays at lower potential and easier to access, this technique brings an added advantage to the existing condition monitoring schemes.
本文提出了一种基于反射法的抗干扰方法来识别由SiC MOSFET构成的降压变换器的退化,并在栅极和源端之间应用扩频时域反射法(SSTDR)来实现原位健康状态(SOH)估计。采用可控老化站对SiC MOSFET进行功率循环老化。记录健康和老化buck转换器的SSTDR反射,并比较这些记录值以确定退化程度。通过实验,很明显,单次测量足以估计具有复杂/分支网络的buck变换器中与SiC MOSFET相关的退化水平。研究结果也证明了基于SSTDR的技术可以识别系统中其他部件的老化。由于闸端始终处于较低电位且易于接近,该技术为现有状态监测方案带来了额外的优势。
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引用次数: 4
Thermostable porous Ag die-attach structure for high-temperature power devices 用于高温功率器件的热稳定多孔银模贴附结构
S. Noh, Hao Zhang, K. Suganuma
In this work, efforts were made to prepare a thermostable die-attach structure which includes stable sintered porous Ag and multi-layer surface metallization. Silicon carbide particles (SiCp) were added into the Ag sintering paste to improve the high-temperature reliability of sintered Ag joints. Presence of SiCp in the bonding structures inhibited the coarsening of the porous Ag network during high temperature storage (HTS) tests, and the morphology remains similar to that of the as-sintered state. In addition to the Ag paste, on the side of DBC substrates, the thermal reliability of various surface metallization such as Ni, Ti and Pt were also evaluated by shear strength, cross-section morphology and on-resistance test. The results indicated that Ti and Pt diffusion barrier layers played an active role in inhibiting the oxidation of Cu and inter-diffusion between Cu and Ag at high temperatures exceeding 250 °C. While Ni barrier layer showed a relatively weak barrier effect due to the generation of thin oxide layer between Ag and Ni. The changes of on-resistance indicated that Pt metallization has a relatively better electrical property comparing to that of Ti and Ni. Ag metallization which lacks of barrier layers showed a severe growth of oxide layer between Ag and Cu, however, the on-resistance showed less changes, which needs further studies.
在这项工作中,努力制备一种热稳定的模贴结构,包括稳定的烧结多孔银和多层表面金属化。在银烧结浆料中加入碳化硅颗粒(SiCp),提高了烧结银接头的高温可靠性。在高温储存(HTS)测试中,SiCp在键合结构中的存在抑制了多孔银网络的粗化,并且形貌保持与烧结状态相似。除了银浆外,在DBC衬底侧面,还通过剪切强度、截面形貌和导通电阻测试来评价Ni、Ti和Pt等各种表面金属化的热可靠性。结果表明,在超过250℃的高温下,Ti和Pt扩散阻挡层对Cu的氧化和Cu与Ag之间的相互扩散起着积极的抑制作用。而Ni势垒层由于在Ag和Ni之间形成了较薄的氧化层而表现出较弱的势垒效应。导通电阻的变化表明,与Ti和Ni相比,Pt金属化具有相对更好的电学性能。缺乏势垒层的Ag金属化过程中,Ag和Cu之间的氧化层生长严重,但导通电阻变化不大,有待进一步研究。
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引用次数: 4
3D-PEIM 2018 Copyright Page 3D-PEIM 2018版权页面
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引用次数: 0
Impact of Accelerated Stress-Tests on SiC MOSFET Precursor Parameters 加速应力测试对SiC MOSFET前驱体参数的影响
J. P. Kozak, K. Ngo, D. DeVoto, J. Major
Integrating SiC power MOSFETs is very attractive for advancing power electronic system performance, yet the system reliability with new devices remains in question. This work presents an overview of accelerated lifetime tests and the packaging and semiconductor failure mechanisms they excite. The experiments explained here includes High Temperature Gate Bias (HTGB), Switching Cycling, Power Cycling, and Thermal Cycling. These experiments stress different failure mechanisms, that show degradation in different device parameters including, but not limited to, threshold voltage and on-resistance. These four experiments help illustrate the spectrum between device and package degradation that can be used to design more reliable power electronic circuits.
集成SiC功率mosfet对于提高电力电子系统性能非常有吸引力,但新器件的系统可靠性仍然存在问题。这项工作提出了加速寿命测试和封装和半导体失效机制的概述,他们激发。这里解释的实验包括高温门偏置(HTGB),开关循环,功率循环和热循环。这些实验强调了不同的失效机制,显示了不同器件参数的退化,包括但不限于阈值电压和导通电阻。这四个实验有助于说明器件和封装退化之间的频谱,可用于设计更可靠的电力电子电路。
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引用次数: 17
3D-PEIM 2018 Cover Page 3D-PEIM 2018封面
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引用次数: 0
Improvement of Ag sintering Quality on Cu surface at Hydrogen atmosphere 氢气氛下Cu表面银烧结质量的改善
T. Takemasa, J. Jiu, Junko Seino, K. Suganuma
Wide-bang gap (WBG) semiconductors such as SiC and GaN have many advantages including energy saving and high power capability and are expected as the new semiconductors substituting traditional Si. To bond these SiC/GaN dies to substrates securely, the die-bonding materials are required to stand high-temperature environment and possess superior heat and electronic-conducting properties as well as excellent reliability. Recently, Ag micron particle paste has been developed to show good performance such as high-temperature raliability and high electronic conductivity. Direct copper bonding (DCB) is the commonly used substrate, of which a Cu face is bonded with dies. Since Cu is easy to be oxidized in air, the substrates have to be coated with a thin layer of Ag to realize bonding and to improve the mechanical property. In this work, a simple two-step sintering process was proposed to omit the complicated Ag-coating process and achieve the stable direct bonding between a Cu surface and a die. The two-steps sintering process included first-step in the air and second-step in hydrogen atmosphere. Shear strength over 20 MPa has been achieved by an opti-mized sintering condition with an affordable Ag micron paste.
碳化硅和氮化镓等宽爆隙半导体具有节能、高功率等优点,有望成为取代传统硅的新型半导体。为了将这些SiC/GaN模具安全地粘合在衬底上,要求模具粘合材料能够承受高温环境,具有优异的导热和导电性能以及优异的可靠性。近年来发展起来的银微米颗粒浆料具有高温可靠性和高电子导电性等优良性能。直接铜键合(DCB)是常用的基板,其铜面与模具结合。由于铜在空气中容易被氧化,因此必须在衬底上涂上一层薄银以实现键合并提高机械性能。本文提出了一种简单的两步烧结工艺,省去了复杂的镀银工艺,实现了Cu表面与模具之间稳定的直接结合。两步烧结过程包括第一步在空气中,第二步在氢气气氛中。通过优化烧结条件和价格合理的银微米膏体,获得了20 MPa以上的抗剪强度。
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引用次数: 0
Application of the PCB-Embedding Technology in Power Electronics – State of the Art and Proposed Development pcb嵌入技术在电力电子中的应用——现状与发展建议
C. Buttay, C. Martin, F. Morel, Remy Caillaud, Johan Le Leslé, R. Mrad, N. Degrenne, S. Mollov
The embedding of components in Printed Circuit Board (PCB) material is an attractive solution to improve the performance of power converters in the 1 W–100 kW range by increasing the power density (exploitation of unused volume in the PCB), reducing circuit parasitics (strip-line approach to current distribution, shorter interconnects), and improving manufacturability (rationalization of the manufacturing process, automation). This paper presents a review of the embedding technologies, with a special focus on power components (passive, active) and thermal mangement. The second part of the article is dedicated to the design process, and proposes a new design approach, inspired from microelectronics. The ambition is to simplify the design process by using "design toolkits". These toolkits would provide the designer with elements such as design rules, libraries or models. The objective is to enable automatic design validation, and to ensure the design can be produced directly.
在印刷电路板(PCB)材料中嵌入组件是一种有吸引力的解决方案,可以通过增加功率密度(利用PCB中未使用的体积),减少电路寄生(电流分布的带状线方法,更短的互连)和提高可制造性(制造过程的合理化,自动化)来提高功率转换器在1w - 100kw范围内的性能。本文介绍了嵌入式技术的综述,特别关注功率元件(无源、有源)和热管理。文章的第二部分致力于设计过程,并提出了一种新的设计方法,灵感来自微电子学。其目标是通过使用“设计工具包”来简化设计过程。这些工具包将为设计人员提供设计规则、库或模型等元素。目标是启用自动设计验证,并确保可以直接生成设计。
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引用次数: 16
期刊
2018 Second International Symposium on 3D Power Electronics Integration and Manufacturing (3D-PEIM)
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