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2005 Conference on High Density Microsystem Design and Packaging and Component Failure Analysis最新文献

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High Strain Rate Testing of Solder Interconnections 焊料互连的高应变率测试
K. T. Tsai, F. Liu, E. Wong, R. Rajoo
Understanding the response of the board-to-package (2nd level) interconnections to loading at high strain rates is essential for the design against drop impact failure. To obtain such properties, the impact tester used must provide results for energy to failure and information on impact force and displacement. Knowledge of impact force is essential for quantifying the strength of the interconnection and allows quantitative design against failure. It also allows one-to-one comparison with the failure force measured in a standard quasi-static shear test. This paper reports on a newly-developed micro-impact tester that is capable of registering the dynamic impact force and displacement during the high-strain rate loading of an interconnection. The micro-impact tester was used to evaluate the high strain-rate characteristics of various types of solder interconnections. The interconnections were varied with respect to the type of leaded and lead-free solder alloys, thermal histories, pad finishes and pad definitions. The following observations have been made with regard to the peak loads and failure modes obtained in both static shear tests and high strain rate impact tests: 1) Peak loads obtained from impact tests are between 30% to 100% higher than that obtained from static shear tests for all combinations of solder alloy and pad finish; 2) The SnPb solder alloy had the maximum energy to failure for all pad finishes. Of all the lead-free solders, the SnAg solder alloy had the highest energy to failure; 3) Static shearing induces only bulk solder failure for all combinations of solder alloy and pad finish. Impact testing tends to induce bulk solder failure for SnPb solder and a mixture of bulk and intermetallic failure in all the lead-free solder alloys for all pad finishes; and 4) In general, the peak loads obtained for NSMD pads are significantly lower than that for SMD pads. The results obtained so far have highlighted the vulnerability of NSMD pads to drop impact. This is especially important as I/O pitch is ever decreasing, which will inevitably force pad design to become NSMD due to the more lenient design rules. In addition, the risk of cratering failure will be likely to increase with decreasing pad size
了解板对封装(第二级)互连对高应变率加载的响应对于防止跌落冲击失效的设计至关重要。为了获得这些特性,所使用的冲击测试仪必须提供失效能量的结果以及冲击力和位移的信息。冲击力的知识对于量化互连的强度是必不可少的,并允许针对失效进行定量设计。它还允许与标准准静态剪切试验中测量的破坏力进行一对一的比较。本文报道了一种新研制的微冲击测试仪,它能够记录连接件在高应变率加载过程中的动态冲击力和位移。采用微冲击试验机对不同类型焊料互连的高应变率特性进行了评价。根据含铅和无铅焊料合金的类型、热历史、焊盘表面处理和焊盘定义,互连方式各不相同。关于静态剪切试验和高应变率冲击试验中获得的峰值载荷和失效模式,我们进行了以下观察:1)对于所有焊料合金和焊盘抛光的组合,冲击试验获得的峰值载荷比静态剪切试验获得的峰值载荷高30%至100%;2)在所有焊盘表面处理中,SnPb钎料合金的失效能量最大。在所有无铅钎料中,SnAg钎料合金的失效能量最高;3)对于所有焊料合金和焊盘表面处理的组合,静态剪切只会导致大量焊料失效。冲击试验倾向于导致SnPb焊料的大块失效,以及所有焊面无铅焊料合金的大块和金属间失效的混合;4)总体而言,NSMD衬垫获得的峰值载荷明显低于SMD衬垫。迄今为止获得的结果突出了NSMD衬垫对跌落冲击的脆弱性。在I/O螺距不断减小的情况下,这一点尤为重要,由于设计规则更加宽松,这将不可避免地迫使衬垫设计成为NSMD。此外,撞击失败的风险可能会随着发射台尺寸的减小而增加
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引用次数: 28
Numerical Investigation Based on CFD for Air Impingement Heat Transfer in Electronics Cooling 基于CFD的电子冷却空气冲击传热数值研究
Yan Zhang, Jing-yu Fan, J. Liu
Air impingement cooling, as a potential air-cooling technique, has been shown to be much efficient and enabled to complement conventional forced convective air-cooling in electronics. To provide reliable references to the computational thermal analyses based on CFD for effective air-cooling technique integrated in microsystem electronics packaging, the numerical simulation based on CFD for air impingement heat transfer is conducted in the case of axisymmetric impinging jet by adopting various turbulence models and wall functions. The results indicate that the inherent disadvantage of the overpredictions of the turbulent kinetic energy and heat transfer rate in the stagnation region for the standard and realizable k-epsiv turbulence models primarily depends on the improper modeling of the source term in the transport equation of the turbulent energy dissipation rate, rather than the isotropic eddy viscosity assumption and high pressure gradient in the vicinity of the stagnation point. The RNG k-epsiv turbulence model greatly improves the prediction accuracy of the turbulent viscosity and heat transfer rate in the stagnation region and seems to be preferable not only to the standard and realizable k-epsiv turbulence models but also to advanced Reynolds stress turbulence model to some extent in respect to the prediction capability with respect to the turbulence and heat transfer characteristics for such an axisymmetric impinging jet
空气冲击冷却作为一种潜在的空气冷却技术,已经被证明是非常有效的,并且能够补充传统的电子强制对流空气冷却。为了给集成在微系统电子封装中的有效空冷技术的CFD计算热分析提供可靠的参考,采用多种湍流模型和壁面函数,对轴对称冲击射流情况下的空气冲击传热进行了CFD数值模拟。结果表明,对于标准的和可实现的k-epsiv湍流模型来说,滞流区湍流动能和换热率的过高预测的固有缺点主要在于湍流能量耗散率输运方程中源项的建模不当,而不是各向同性涡粘假设和滞流点附近的高压梯度。RNG k-epsiv湍流模型大大提高了滞止区湍流粘度和换热率的预测精度,在对轴对称撞击射流湍流和换热特性的预测能力方面,不仅优于标准的、可实现的k-epsiv湍流模型,而且在一定程度上优于先进的雷诺应力湍流模型
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引用次数: 4
Fundamental Research of No-Flow UF for Low Stress Flip-Chip Package 低应力倒装封装无流UF的基础研究
S. Kawamoto, O. Suzuki, Y. Abe, H. Yoshii, T. Fujiki, F. Tanaka
Recently, most of semiconductor companies are developing high density packages using lead free solder and low-k layer. The melting temperature of lead free solder is higher than the eutectic solder. Therefore, the reflow profile for lead free solder is higher approximately 30 degrees C than the conventional profile. When a high temperature profile is used, the organic substrate is expanded and the package stress becomes higher. Furthermore, bump cracking by the package stress is concerned, because lead free solder is very fragile. In addition, it is easy to destroy the low-k layer by the package stress such as the package's warpage. Thus the stress control is necessary for the assembly process of high density packages using lead free solder and low-k layer. It is effective to use no-flow underfill (NUF) with local reflow process using a flip chip bonder (FCB). This process can realize an assembly with lower stress compared with capillary flow underfill (CUF) reflow process, because the organic substrate should not be exposed to a high temperature and is controlled not to expand much. NUF characteristics for local reflow process are investigated. At first, NUF curability and the influence of flux-ability for the solder connection were evaluated using NUF which was based on the epoxy resin and different kinds of hardeners. It was confirmed that solder connection was affected by NUF curability and the flux-ability were influenced by the hardener type. Then filler loading level was optimized to reinforce the solder joint. We improved the mismatch between IC chip and substrate in the C.T.E (coefficient of thermal expansion). NUF of various filler contents were evaluated under reliability tests such as moisture reflow test, temperature cycle test, and high temperature/high humidity test. Finally the package stress with a low stress NUF was evaluated by shadow moire technique. As a result, it was confirmed that the package by local reflow process had a lower stress than the package by conventional process
最近,大多数半导体公司都在开发使用无铅焊料和低k层的高密度封装。无铅焊料的熔化温度高于共晶焊料。因此,无铅焊料的回流型比传统型高约30摄氏度。当使用高温型材时,有机衬底膨胀,封装应力变高。此外,由于无铅焊料非常脆弱,所以由于封装应力引起的碰撞开裂也很重要。此外,由于封装的翘曲等封装应力,也容易破坏低k层。因此,在使用无铅焊料和低k层的高密度封装过程中,应力控制是必要的。采用倒装片键合机(FCB)进行无流底填(NUF)和局部回流工艺是有效的。由于有机衬底不应暴露在高温下,并且控制不膨胀,因此与毛细流底充(CUF)回流工艺相比,该工艺可以实现应力较低的组装。研究了局部回流过程的NUF特性。首先,利用环氧树脂和不同种类的硬化剂制备的NUF,评价了NUF的固化性能和对焊点的助焊剂性能的影响。结果表明,NUF固化性能影响焊料连接,硬化剂类型影响焊料的助熔性。然后优化填料的加载水平,以加强焊点。我们改进了热膨胀系数中IC芯片与衬底之间的不匹配。通过水分回流试验、温度循环试验和高温高湿试验等可靠性试验,对不同填料含量的NUF进行了评价。最后利用阴影云纹技术对低应力NUF的封装应力进行了评估。结果表明,采用局部回流工艺的封装比采用常规工艺的封装具有更低的应力
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引用次数: 0
Moisture assist delamination in multiple die stacked package 在多晶片堆叠封装中,水分有助于分层
Jun Wang, Jing Gu, Lei Jiang, F. Xiao, B. Shao
The delamination of five-die stacked package with high humidity and high temperature processes was studied by experiments and finite element analysis in the paper. The package were tested by 85degC/85H/196hr condition and followed by solder reflow process. The testing results showed that the delamination was prevalent in samples. Combing the failure analysis of the stack-die package, the finite element analysis was carried out to explain the moisture assist delamination in stacked-die package. The steam pressure in defect void was accounted for in the computations and the energy release rate involving thermal and moisture concentration was discussed as well
本文采用实验和有限元分析相结合的方法,研究了高湿高温工艺下五模堆叠封装的分层问题。封装在85℃/85H/196小时的条件下进行测试,然后进行焊料回流工艺。测试结果表明,样品中分层现象普遍存在。结合叠模封装的失效分析,对叠模封装中的水分辅助分层现象进行了有限元分析。在计算中考虑了缺陷空隙中的蒸汽压力,并讨论了热、湿浓度对能量释放率的影响
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引用次数: 2
A New Partitioning Scheme of Parallel VHDL Simulation 一种新的并行VHDL仿真分区方案
Wu Yue, Jian Ling, Yang Hong-bin, L. Zongtian
The static partitioning algorithm and assigning were generally researched respectively, which has largely resulted in the deficiency in the workload balance of the static partitioning. A new partitioning scheme of parallel VHDL simulation is presented in the paper. Partitioning and assigning both are processed just before the simulation in the scheme, and are included in the running phase. Because of this, it strictly requests that the time complexity of partitioning algorithm is minimum. A new static partitioning algorithm, fan-out right partitioning algorithm, which has a lower time complexity and good performance, is presented in the paper. The experiment result shows that the performance of parallel VHDL simulation is improved with this scheme and partitioning algorithm
一般对静态分区算法和分配进行了研究,这在很大程度上导致了静态分区在工作负载均衡方面的不足。提出了一种新的并行VHDL仿真分区方案。在该方案中,分区和分配都在仿真之前进行处理,并包含在运行阶段。因此,严格要求分区算法的时间复杂度最小。本文提出了一种新的静态分区算法——扇形向外右分区算法,它具有较低的时间复杂度和良好的性能。实验结果表明,该方案和划分算法提高了并行VHDL仿真的性能
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引用次数: 1
DSP-Based Intelligent Tension Controller 基于dsp的智能张力控制器
Zhou Qi-hong, He Yong-yi, Guo Shuai, Fang Ming-lun
Tension control is difficult and pivotal in lots of fields. This paper mainly discusses the design of intelligent tension controller by a novel 16-bit DSP module. DSP is designed to meet the need of control field. It can be used in some fields such as multi-lines cutting of microsystems manufacturing. Intelligent fuzzy-PID algorithm is adopted. This paper takes let-off and take-up control system of rapier loom for example and discusses how to design DSP-based intelligent tension controller. From the given experiment, test results show that the DSP-based fuzzy-PID intelligent controller has superior performance. It can be used widely to control tension in different fields
张力控制是许多领域的难点和关键。本文主要讨论了用一种新型的16位DSP模块设计智能张力控制器。DSP是为满足控制领域的需要而设计的。它可用于微系统制造的多线切割等领域。采用智能模糊pid算法。本文以剑杆织机的收放控制系统为例,探讨了基于dsp的智能张力控制器的设计。实验结果表明,基于dsp的模糊pid智能控制器具有优越的性能。可广泛应用于不同领域的张力控制
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引用次数: 1
Synchronization Trigger System Design of the Thermosonic Flip-chip Bonding 热超声倒装键合的同步触发系统设计
Li Jian-ping, Huo Jun-ya, Wang Fu-liang, Han Lei, Zhong Jue
The stability and the delay time of the scan working model trigger system and the interrupt working model trigger system were compared and studied by the experiment of synchronization trigger of the thermosonic flip-chip bonding. It is found that the interrupt working model trigger system's stability was better than the scan working model trigger system's. It's biggest delay time, average delay time and the standard deviation of the delay time were all shorter than the scan working model trigger system's, especially the standard deviation just as small as 0.5mus. The result indicates that the delay time of the interrupt working model trigger system is 9mus less than a time cycle of the thermosonic and it's every time's delay time is invariableness. The interrupt working model trigger system is superior to the scan working model trigger system. It is also confirmed that the interrupt working model trigger system can used as a precise synchronization trigger system by triggering the thermosonic flip-chip bonding's data acquisition system, the press measure system and the polytec vibration measure system
通过热超声倒装键合同步触发实验,对扫描工作模式触发系统和中断工作模式触发系统的稳定性和延时时间进行了比较研究。研究发现,中断工作模式触发系统的稳定性优于扫描工作模式触发系统。其最大延迟时间、平均延迟时间和延迟时间的标准差均小于扫描工作模型触发系统,特别是标准差仅小至0.5mus。结果表明,中断工作模型触发系统的延迟时间比热声子的一个时间周期短9 μ m,且每次的延迟时间是不变的。中断工作模式触发系统优于扫描工作模式触发系统。通过触发热超声倒装键合的数据采集系统、压测系统和polytec振动测量系统,验证了中断工作模型触发系统可以作为精确同步触发系统
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引用次数: 1
UWB Radio Module Design for Wireless Intelligent Systems-From Specification to Implementation 面向无线智能系统的超宽带无线模块设计——从规范到实现
M. Shen, T. Koivisto, T. Peltonen, Lirong Zheng, E. Tjukanoff, H. Tenhunen
In this paper, we designed an impulse-based ultra wideband (UWB) radio module (low band) for wireless intelligent system applications such as radio frequency identification (RFID) and wireless sensor networks (WSN). The UWB radio module includes transceiver block, baseband process unit and power management block. The transceiver circuits include Gaussian pulse generator, wideband low noise amplifier (LNA), multiplier, integrator and timing circuits, which use 0.18mum, 1P6M CMOS technology. The wideband LNA has a power gain of 10dB and minimum noise figure of 2.7dB. For UWB transceiver, the power consumption of transmitter is lower than 1mW while the receiver is about 23mW. The liquid-crystal-polymer (LCP)-based system-on-package (SoP) technology is used to implement the UWB radio module for low power, low cost and small size
在本文中,我们设计了一种基于脉冲的超宽带(UWB)无线电模块(低频段),用于无线智能系统应用,如射频识别(RFID)和无线传感器网络(WSN)。UWB无线电模块包括收发模块、基带处理单元和电源管理模块。收发电路包括高斯脉冲发生器、宽带低噪声放大器(LNA)、乘法器、积分器和定时电路,采用0.18 μ m、1P6M CMOS技术。宽带LNA的功率增益为10dB,最小噪声系数为2.7dB。对于UWB收发器,发射机功耗低于1mW,接收机功耗约为23mW。采用基于液晶聚合物(LCP)的系统级封装(SoP)技术实现了低功耗、低成本和小尺寸的UWB无线电模块
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引用次数: 6
Study On a Mixed Verification Strategy for IP-Based SoC Design 基于ip的SoC设计混合验证策略研究
Chen Wenwei, Zhang Jinyi, Li Jiao, R. Xiaojun, L. Jiwei
The demands for more powerful products and the huge capacity of today' s silicon technology move system-on-chip (SoC) designs from the leading-age to mainstream design practice. The one at the very top of the list of challenges to be solved for SoC design is verification. General agreement among many observers is that verification consumes at least 70 percent of whole design percent. SoC verification involves in multi-levels: IP level verification, chip level verification, and hardware/software (HW/SW) co-verification. The last one is the key point to the whole verification process, and some of EDA vendors have provided several EDA tools for HW/SW co-verification. In this paper, the author analyses the architecture of co-verification and the weakness of existing EDA tools, then presents a practical verification strategy based on FPGA, which is more flexible and convenient, and more efficient than traditional verification methods whose hardware and software verification are separate. An experimental result, VAD (video add data) SoC verification, is given as well finally
对更强大的产品的需求和当今硅技术的巨大容量将系统芯片(SoC)设计从领先时代推向主流设计实践。对于SoC设计来说,最需要解决的挑战就是验证。许多观察者普遍认为验证至少占整个设计的70%。SoC的验证包括IP级验证、芯片级验证、硬件/软件协同验证等多个层面。最后一个是整个验证过程的关键点,一些EDA供应商已经提供了一些用于硬件/软件协同验证的EDA工具。分析了协同验证的体系结构和现有EDA工具的不足,提出了一种实用的基于FPGA的协同验证策略,该策略比传统的软硬件分离验证方法更灵活、方便、高效。最后给出了VAD (video add data) SoC验证的实验结果
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引用次数: 8
Vacuum Packaging Process Simulation for MEMS Devices MEMS器件真空封装过程仿真
Yingjun Cheng, Gaowei Xu, Dapeng Zhu, Wei Xu, L. Luo
By applying vacuum physics to typical solder reflow vacuum packaging process of MEMS devices, the mathematical and physical model of the vacuum degree change of the cavity to be sealed in related with the gas absorption, desorption, penetration, flowage through little pipe and vapour pressure of materials was established and its arithmetic was ascertained with numerical simulation method. A software module with friendly interface was developed by Visual C++ programming, which comprises results view and parameters input interfaces such as gas parameters input, packaging structure input, reflow time and heating profile input and gas discharging performance input. The veracity of the simulation results was validated by a simulated vacuum packaging experiment, and the effects of the size of capillary pipe and heating profile of solder reflow process on vacuum degree were analyzed based on the simulation results. The parametrical modeling, simulation and optimization design of vacuum packaging process of MEMS devices was realized
将真空物理应用于典型的MEMS器件焊料回流真空封装工艺,建立了密封腔内真空度变化与气体吸收、解吸、渗透、小管流动和材料蒸气压力相关的数学和物理模型,并用数值模拟方法确定了其计算方法。采用Visual c++编程开发了界面友好的软件模块,包括气体参数输入、包装结构输入、回流时间和加热曲线输入、气体放电性能输入等结果查看界面和参数输入界面。通过模拟真空封装实验验证了仿真结果的准确性,并在此基础上分析了毛细管尺寸和焊料回流加热方式对真空度的影响。实现了MEMS器件真空封装工艺的参数化建模、仿真和优化设计
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引用次数: 0
期刊
2005 Conference on High Density Microsystem Design and Packaging and Component Failure Analysis
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