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Determination of the wear criterion 磨损标准的确定
Pub Date : 2006-04-04 DOI: 10.1115/JRC2006-94028
I. Ashtiyani, M. Ansari
In different cases in industry such as bearings, rollers and wheel/rail, there are different criteria for predicting the life of the components, being worn. One criterion for determining wear amount in wheel and rail is based on frictional work, to which the removed material is proportional in the contact patch, and is available as an output in ADAMS/RAIL/spl copy/ software. In this paper, an approach is introduced to determine the function which converts wear number to wear rate. So after simulation of a line, either before or after construction, the wear rate can be obtained from the wear number which was obtained from simulation. Therefore, it will be possible to discover whether the wear condition will be satisfactory or not for a line which is not constructed yet. To test the second line, the Tehran subway was selected and fleet and track of that line was modeled in ADAMS/RAIL/spl copy/.
在工业的不同情况下,如轴承、滚子和轮轨,有不同的标准来预测被磨损部件的寿命。确定轮轨磨损量的一个标准是基于摩擦功,其中去除的材料与接触片成正比,并且可以在ADAMS/ rail /spl副本/软件中作为输出。本文介绍了一种确定磨损数转换为磨损率函数的方法。因此,在对某条线路进行仿真之后,无论是在施工前还是施工后,都可以通过仿真得到的磨损数来计算其磨损率。因此,对于尚未建成的线路,将有可能发现其磨损状况是否令人满意。为了测试第二条线,选择了德黑兰地铁,并在ADAMS/RAIL/spl copy/中对该线的车队和轨道进行了建模。
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引用次数: 4
Understanding the benefits of long travel constant contact side bearings 了解长行程恒定接触侧轴承的好处
Pub Date : 2006-04-04 DOI: 10.1115/JRC2006-94050
D. Iler
In 2001, a comprehensive test program was conducted under the AAR strategic research initiatives program by the Transportation Technology Center, Inc. (TTCI), Pueblo, Colorado, to determine the best types of constant contact side bearings (CCSBs) for use in 10 different North American freight cars. Test results indicated that long travel (LT) CCSB designs generally provided the best overall performance, which lead to an industry wide rule change. By using LT-CCSB, rail operations can be improved by maintaining better vertical wheel loads, providing high-speed stability, and providing more predictable truck turning forces. With a better understanding of both CCSB performance and the needs of the rail industry, an updated specification M-948 (AAR's Manual of Standards and Recommended Practices) was researched and revised in 2005. This paper documents the evolution of LT-CCSB research and the industry's implementation efforts since testing began in 2001. The testing and modeling that was performed in 2001 concentrated on car types that had a history of unpredictable performance. Well-maintained cars were selected to highlight the characteristics of long, short, tall, and torsional stiffness that each plays a part in the vehicles ability to reliably negotiate the railroad. Of the 10 cars, four were both track tested and modeled and the balance were only modeled. In almost every case, the railcars had a demonstrable performance improvement with the simple application of LT-CCSBs. The AAR quickly reacted by requiring all new cars and cars meeting certain conditions to have LT-CCSB (Rule 88). Following this test program two other independent tests were conducted, which demonstrated the advantages of LT-CCSBs. The first was a rail service test of two diesel tank cars and the second was a series of controlled tests on a tank car that had derailed at high speed. In both cases performance was markedly improved by the application of LT-CCSB. Finally the industry needed to update the side bearing specification M-948, in order to reliably control the performance of LT-CCSBs and preserve the benefit derived from their use. In preparation, a 2-year rail service test was conducted on three different cars, which were a refrigerated orange juice boxcar (operated in high speed intermodal or "Ztrain" service), an intermodal car, and a coal gondola. Using the data from these cars and knowledge from participants in the CCSB supply industry, the M-948 specification was revised to represent and preserve the operational benefits derived from CCSBs. This paper also documented an audit of the specification to highlight advantages from the revised M-948 specification.
2001年,位于科罗拉多州普韦布洛的运输技术中心(TTCI)在AAR战略研究计划下进行了一项全面的测试计划,以确定在10种不同的北美货车上使用的最佳类型的恒定接触侧轴承(CCSBs)。测试结果表明,长途旅行(LT) CCSB设计通常提供最佳的整体性能,这导致了整个行业的规则变化。通过使用LT-CCSB,可以通过保持更好的垂直车轮载荷,提供高速稳定性以及提供更可预测的卡车转向力来改善铁路运营。随着对CCSB性能和铁路行业需求的更好理解,2005年研究和修订了更新的规范M-948 (AAR的标准和推荐实践手册)。本文记录了自2001年开始测试以来LT-CCSB研究的演变和行业实施的努力。2001年进行的测试和建模主要集中在具有不可预测性能历史的汽车类型上。维护良好的车辆被选中,以突出长、短、高和扭转刚度的特点,每一个都在车辆可靠地通过铁路的能力中发挥作用。在这10辆车中,有4辆既进行了赛道测试又进行了建模,而平衡只进行了建模。在几乎每一种情况下,轨道车辆都有明显的性能改善,只需简单地应用LT-CCSBs即可。AAR迅速作出反应,要求所有新车和符合某些条件的汽车都必须安装LT-CCSB(规则88)。在这个测试程序之后,进行了另外两个独立的测试,证明了LT-CCSBs的优点。第一次是对两辆柴油油罐车进行的铁路服务测试,第二次是对一辆高速脱轨的油罐车进行的一系列受控测试。在这两种情况下,LT-CCSB的应用都显著提高了性能。最后,行业需要更新侧轴承规格M-948,以便可靠地控制LT-CCSBs的性能并保持其使用带来的好处。在准备过程中,对三种不同的车厢进行了为期两年的铁路服务测试,这三种车厢是冷藏橙汁车厢(在高速联运或“Ztrain”服务中运行),一辆联运车厢和一辆煤缆车。利用这些车辆的数据和CCSB供应行业参与者的知识,对M-948规范进行了修订,以代表和保留CCSB带来的运营效益。本文还记录了对规范的审核,以突出修订后的M-948规范的优点。
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引用次数: 1
Optimizing vehicle dynamics through a switch while maintaining existing switch lead length 通过开关优化车辆动力学,同时保持现有的开关引线长度
Pub Date : 2006-04-04 DOI: 10.1115/JRC2006-94013
C. S. Bonaventura, D. Holfeld, A. Zarembski
Railroad turnouts are discontinuities in the track structure that are needed to move a rail vehicle from one track to another. These discontinuities generate high dynamic forces, to include high lateral forces into and through the switch, due to abrupt or non-uniform changes in track geometry. In the diverging route, these discontinuities frequently create a need for speed restrictions. While there have been many attempts at improving turnout design, and in particular switch designs, most new designs (such as tangential geometry points) are generally incompatible with conventional (AREMA) designs and usually require additional length of track, which is often not available. Recent research has examined new switch designs, which offer reduced dynamic loading, while maintaining the existing turnout length, particularly the switch lead length, thus avoiding moving or replacing the frog, a considerable expense. One recent set of designs looks at a new switch geometry that offered significant reductions in lateral dynamic forces, as well as the potential for high speed through the switch. Successful model simulations, led to the fabrication of two prototype switches and their installation on New Jersey Transit. Subsequent field tests verified the reduction in dynamic forces and showed significant potential for reduced vehicle dynamics. On board acceleration measurements confirmed this improved dynamic behavior. This paper presents the conceptual development, modeling, simulation and testing to include comparative simulation and testing of alternate switch designs focusing on improved vehicle dynamics through the switch.
铁路道岔是轨道结构中的不连续点,需要将铁路车辆从一条轨道移动到另一条轨道。由于轨道几何形状的突然或不均匀变化,这些不连续性产生高动态力,包括进入和通过开关的高横向力。在发散路线上,这些不连续性经常需要限速。虽然有许多改进道岔设计的尝试,特别是开关设计,但大多数新设计(如切向几何点)通常与传统(AREMA)设计不兼容,并且通常需要额外的轨道长度,这通常是不可用的。最近的研究研究了新的开关设计,在保持现有道岔长度,特别是开关引线长度的同时,减少了动态载荷,从而避免了移动或更换蛙式,这是一笔可观的费用。最近的一组设计着眼于一种新的开关几何形状,可以显着减少横向动力,以及通过开关的高速潜力。成功的模型模拟,导致两个原型开关的制造和安装在新泽西运输。随后的现场测试证实了动力的减少,并显示了降低车辆动力学的巨大潜力。船上的加速度测量证实了这种改进的动态性能。本文介绍了概念发展、建模、仿真和测试,包括交替开关设计的比较仿真和测试,重点是通过开关改善车辆动力学。
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引用次数: 0
Wheel wear prediction - comparison between analytical approaches and field tests 车轮磨损预测。分析方法与现场试验的比较
Pub Date : 2006-04-04 DOI: 10.1115/JRC2006-94054
A. Lari
There are a number of theoretical and practical techniques to compute rail vehicle wheel wear. For instance, the Archard equation is a well-known tool to determine the worn volume in sliding contact, although it was established for normal loads, sliding distance and the surface hardness. Of course the wear coefficient (called K) used in this equation to differentiate the wear modes, implicitly comprises the conditions that govern the contact surface. Two situations can be taken into account when considering a sliding contact, particularly along a curved track: i) when the radial force prevails the lateral tangential force, which is mainly the frictional force but before flanging and ii) during flange contact. Also, the Archard equation is employed within the tread and flange regions separately, both the regions being of interest in this paper. A number of approaches are then used to find the distance slid. The author compares the field test results and the outcome of the analytical approaches. The wheel wear results acquired from the two test bogies on Iranian Railways when all technical (rigid frame bogies with new assemblies and components) and operational items were identical, except for changing the bogie orientation in the second test trial for a short period. Good agreement was found between the analytical and practical investigations
轨道车辆车轮磨损的计算有许多理论和实践方法。例如,Archard方程是确定滑动接触中磨损体积的一个众所周知的工具,尽管它是针对法向载荷、滑动距离和表面硬度建立的。当然,在这个方程中用来区分磨损模式的磨损系数(称为K)隐含地包含了控制接触面的条件。当考虑滑动接触时,特别是沿着弯曲轨道时,可以考虑两种情况:i)当径向力占主导地位时,侧向切向力主要是摩擦力,但在翻边之前;ii)在法兰接触期间。此外,Archard方程分别在胎面和法兰区域内使用,这两个区域都是本文感兴趣的区域。然后使用许多方法来找到滑动的距离。作者将现场试验结果与分析方法的结果进行了比较。除了在第二次短期试验中改变转向架方向外,所有技术(带有新组件和部件的刚性框架转向架)和操作项目都是相同的,从伊朗铁路的两个测试转向架上获得的车轮磨损结果。分析与实际调查结果吻合良好
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引用次数: 0
Effectiveness of alternative rail passenger equipment crashworthiness strategies 替代铁路客运设备耐撞性策略的有效性
Pub Date : 2006-04-04 DOI: 10.1115/JRC2006-94043
K. Jacobsen, K. Severson, B. Perlman
Crashworthiness strategies, which include crash energy management (CEM), pushback couplers, and push/pull operation, are evaluated and compared under specific collision conditions. Comparisons of three strategies are evaluated in this paper: push versus pull operation (cab car led versus locomotive led consists); conventional versus CEM consists; and incremental CEM versus full-CEM. Rail cars that incorporate CEM are designed to absorb collision energy through crushing of unoccupied structures within the car. Pushback couplers are designed to recede into the draft sill under collision loads and enable the car ends to come into contact, minimizing the likelihood of lateral buckling. Push/pull operation refers to operating either a locomotive (pull mode) or a cab car (push mode) at the leading end of the train. Five cases using combinations of these three strategies are evaluated. The basic collision scenario for each case analyzed in this paper is a train-to-train collision between like trains. Each train has a locomotive, four coach cars, and a cab car. The impact velocity ranges from 10 to 40 mph. The following five cases are evaluated: (1) all conventional cars with a cab car leading (baseline case); (2) all conventional cars with a locomotive leading; (3) conventional coach cars with pushback couplers, with CEM cab car leading; (4) all CEM cars with a cab car leading: (5) all CEM cars with a locomotive leading. A one-dimensional lumped-mass collision dynamics model is used to evaluate the effectiveness of each strategy, or combination of strategies, in terms of preserving survivable space for occupants and minimizing secondary impact velocity (SIV). Test data is used to correlate SIV with head, chest, and neck injury. Probability of serious injuries and fatalities are calculated based on calculated car crush and injury values. The maximum crashworthy speed, or the maximum impact speed at which everyone is expected to survive, is calculated for each case. Of the five cases evaluated, the scenario of a cab car led conventional consist represents the baseline level of crashworthiness. The highest levels of crashworthiness are achieved by a consist of all CEM cars with a locomotive leading, followed by all CEM cars with a cab car leading. The results indicate that incremental improvements in collision safety can be made by judiciously applying different combinations of these crashworthiness strategies. A CEM cab car leading conventional cars that are modified with pushback couplers enhances the level of crashworthiness over a conventional cab car led consist and provides a level of crashworthiness equal to a locomotive leading conventional passenger cars
在特定的碰撞条件下,对包括碰撞能量管理(CEM)、推回耦合器和推/拉操作在内的耐撞性策略进行了评估和比较。本文对三种策略进行了比较:推拉操作(出租车主导与机车主导);常规与CEM包括;渐进式CEM和全CEM。采用CEM的轨道车辆旨在通过粉碎车厢内的空结构来吸收碰撞能量。推回耦合器的设计目的是在碰撞载荷下退回到吃水区,使汽车两端能够接触,最大限度地减少侧向屈曲的可能性。推/拉操作是指在列车前端操作机车(拉式)或驾驶室(推式)。评估了使用这三种策略组合的五个案例。本文分析的每个案例的基本碰撞场景都是类似列车之间的列车碰撞。每列火车有一个火车头,四个客车车厢和一个出租车车厢。撞击速度在每小时10到40英里之间。评估了以下五种情况:(1)所有传统汽车都有出租车领先(基线情况);(2)所有有机车牵引的常规车厢;(3)常规客车带推挤式耦合器,以CEM驾驶室为主;(4)所有以出租汽车为首的澳电汽车;(5)所有以机车为首的澳电汽车。采用一维集总质量碰撞动力学模型来评估每种策略或策略组合在为乘员保留生存空间和最小化二次碰撞速度(SIV)方面的有效性。测试数据用于将SIV与头部、胸部和颈部损伤联系起来。严重伤害和死亡的概率是根据计算出的汽车碰撞和伤害值来计算的。在每种情况下,都会计算出最大可碰撞速度,或者每个人都能存活的最大撞击速度。在评估的五个案例中,出租车主导的传统组件的场景代表了耐撞性的基线水平。最高水平的耐撞性是由所有CEM汽车组成的,机车领先,其次是所有CEM汽车,出租车领先。结果表明,通过明智地应用这些耐撞策略的不同组合,可以逐步提高碰撞安全性。CEM驾驶室的抗撞性比传统驾驶室的抗撞性高,其抗撞性与机车的抗撞性相当
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引用次数: 11
DC traction power supply and distribution system for MARTA's Armour Yard Rail Services Facility MARTA的装甲车场铁路服务设施的直流牵引供电和配电系统
Pub Date : 2006-04-04 DOI: 10.1109/RRCON.2006.215315
S. Nikouee, T. Ledbetter
The best place to see all aspects of a heavy rail transit traction power supply and distribution system in action is at a storage and maintenance Yard located adjacent to the main line. This paper presents an overview of the DC traction power system (TPS) for Metropolitan Atlanta Rapid Transit Authority's Armour Yard Rail Services Facility. This state-of-the-art facility is constructed for MARTA's newly increased fleet size to accommodate rail car storage, train wash, interior car cleaning, service, inspection, maintenance, and component overhaul
观察重型轨道交通牵引供电和配电系统各个方面的最佳地点是位于干线附近的存储和维护场。本文介绍了亚特兰大大都会捷运管理局装甲场铁路服务设施的直流牵引电力系统(TPS)的概况。这个最先进的设施是为MARTA新增加的车队规模而建造的,以容纳轨道车辆存储,火车清洗,车厢内部清洁,服务,检查,维护和部件大修
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引用次数: 1
Improving axle reliability in North American Freight Service 提高北美货运服务中轴的可靠性
Pub Date : 2006-04-04 DOI: 10.1109/RRCON.2006.215310
S. E. Brister, E. Dahlman, N.J. Stecyk
This paper reviews several areas of focus for improving axle reliability in North American Freight Car Service. These include many different methods of achieving improvements including exploration of enhanced axle materials and revision of current material requirements to improve the fatigue strength of axles. A second method discussed is the strengthening of requirements for repairing axle fillet damage to improve safety in operation of second hand axles. The final area discussed in this paper is prevention of axle journal fillet damage through the utilization of corrosion preventative coatings and requiring fitted journal bearing applications
本文综述了北美货车服务中提高车轴可靠性的几个重点领域。其中包括许多不同的改进方法,包括探索增强的轴材料和修订当前的材料要求,以提高轴的疲劳强度。第二种方法是加强对二手车轴圆角损坏的修复要求,以提高二手车轴的运行安全性。本文讨论的最后一个领域是通过使用防腐涂层和要求安装轴颈轴承的应用来防止轴颈圆角损坏
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引用次数: 0
Simplified representation of rigging efficiency in brake force calculation 制动力计算中索具效率的简化表示
Pub Date : 2006-04-04 DOI: 10.1109/RRCON.2006.215294
G. Booth, A. Prabhakaran, S. Punwani, M. Stewart
A method is presented for predicting brake shoe force of a rail vehicle as a linear function of effective brake cylinder pressure. Historically, the braking force has been calculated as the product of cylinder pressure, cylinder area, rigging leverage ratio, and an overall system efficiency factor. The efficiency factor, which takes into account frictional forces and other losses, is a non-linear function of brake cylinder pressure. The method presented here uses a modified formulation for braking force that does not require a non-linear representation of efficiency. Instead, the braking force is represented as a linear function of effective (or net) cylinder pressure. Effective cylinder pressure is the actual cylinder pressure reduced by the initial cylinder pressure required to set the brake shoes against the wheels with no net force transmitted to the wheels. This method of determining the braking force allows a clearer understanding of the role of rigging efficiency, breaking it into fixed losses (such as return spring force) and purely frictional losses that are directly proportional to load (such as pin friction). This approach for calculating brake shoe force as a function of effective cylinder pressure has several advantages over the conventional method (as described above) using nonlinear rigging efficiency: the mathematical formulation is a more appropriate representation of the pertinent physical aspects of the brake cylinder and rigging; complex curve-fit representations of efficiency for different rigging types are avoided; shoe force as a function of cylinder pressure is characterized (for a given vehicle) by just two parameters, each of which has a clear physical meaning and may be readily determined for any particular car using common brake system measurement techniques. Published discussions of efficiency and its approximation to measured data for various types of car rigging are compared with predictions from the subject method and show close correlation
提出了一种轨道车辆闸瓦力与有效制动缸压力成线性关系的预测方法。从历史上看,制动力被计算为气缸压力、气缸面积、索具杠杆率和整体系统效率系数的乘积。考虑到摩擦力和其他损失的效率因子是制动缸压力的非线性函数。这里提出的方法使用了一个改进的制动力公式,它不需要效率的非线性表示。相反,制动力表示为有效(或净)气缸压力的线性函数。有效汽缸压力是实际汽缸压力减去初始汽缸压力所需的设置制动蹄片对车轮,没有净力传递给车轮。这种确定制动力的方法可以更清楚地了解索具效率的作用,将其分解为固定损失(如返回弹簧力)和与负载成正比的纯摩擦损失(如销摩擦)。与使用非线性索具效率的传统方法(如上所述)相比,这种计算闸瓦力作为有效气缸压力函数的方法具有几个优点:数学公式更合适地表示了制动气缸和索具的相关物理方面;避免了不同索具类型效率的复杂曲线拟合表示;蹄瓦力作为气缸压力的函数(对于给定的车辆)仅用两个参数来表征,每个参数都有明确的物理含义,并且可以使用普通制动系统测量技术很容易地确定任何特定的汽车。已发表的关于各种类型汽车索具的效率及其对实测数据的近似的讨论与主题方法的预测结果进行了比较,并显示出密切的相关性
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引用次数: 0
A new hybrid SVC scheme with Scott transformer for balance improvement 基于Scott变压器的平衡改进混合SVC方案
Pub Date : 2006-04-04 DOI: 10.1115/JRC2006-94005
Wen-Shyan Chu, J. Gu
Due to the dynamic characteristics of traction load and unevenly train dispatch schedule, the unbalances currents are generally presented at point of common coupling (PCC). To suppress the degree of unbalance, a specially connected transformer or/and reactive power compensation device can be applied. Traditionally, a phase-shifted Scott transformer type SVC was installed in front of Scott connection transformer to improve the voltage fluctuation which is caused by high speed railway (HSR) systems. However, this solution is the most effective only in case that the power factor angle of each phase load equals pi/6 lagging; otherwise, a quite severe negative sequence current still presented at PCC. In this investigation, a new hybrid SVC scheme is proposed to improve this disadvantage. The results show that the proposed scheme can effectively restrict the negative sequence current to zero no matter what power factor of traction load
由于牵引负荷的动态特性和列车调度的不均匀性,不平衡电流一般出现在共偶点。为了抑制不平衡的程度,可以采用特殊连接的变压器或/和无功补偿装置。传统上,在斯科特连接变压器前安装相移斯科特变压器型SVC,以改善高速铁路系统引起的电压波动。但是,只有当各相负载的功率因数角等于pi/6滞后时,该方案才是最有效的;否则,在PCC上仍然存在相当严重的负序电流。在本研究中,提出了一种新的混合SVC方案来改善这一缺点。结果表明,无论牵引负载的功率因数如何,该方案都能有效地将负序电流限制为零
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引用次数: 16
Managing the gross weight on rail 管理钢轨总重
Pub Date : 2006-04-04 DOI: 10.1109/RRCON.2006.215307
H. Harrison, Li Cheng, W. GeMeiner
The railroad industry is committed to cost effectively reduce the stress state of its infrastructure. As market forces drive up the gross weight on rail, it becomes more necessary to truncate the undesirable upper tail of the load distribution that overlaps the lower tail of the infrastructure strength distribution. One way to achieve this is to cost-effectively weigh the rolling stock and flag the poorly loaded and/or overloaded cars. This paper describes a system that fulfills this goal. When custody transfer terms require, vehicles are weighed in the hump yard or, in the case of bulk commodities, at the point of origin. The former method is not cost or time effective and neither approach detects the weight distribution in the vehicle. Furthermore, only a small percentage of traffic is routed through the classification yards. The authors have contributed to the development of a high-speed, weigh-in-motion system (HS/WIM) that resolves these difficulties by providing railroads with a low cost means of screening the state of the traffic crossing their territory. This paper describes both the working theory behind the system design and the economic benefits gained by monitoring car load distribution dynamically at operational train speeds. Finally, this paper discusses other related issues and potential future improvements of the current system
铁路行业致力于经济有效地降低其基础设施的压力状态。由于市场力量推高了铁路总重量,因此更有必要截断与基础设施强度分布的下尾重叠的负载分布的不受欢迎的上尾。实现这一目标的一种方法是经济有效地对机车车辆进行称重,并标记装载不良和/或超载的车辆。本文描述了一个实现这一目标的系统。当保管转移条件要求时,车辆在驼峰堆场称重,如果是大宗商品,则在原产地称重。前一种方法既不节省成本,也不节省时间,而且两种方法都不能检测到车辆的重量分布。此外,只有一小部分流量通过船级社。作者为高速动态称重系统(HS/WIM)的发展做出了贡献,该系统通过为铁路提供一种低成本的方法来筛选穿越其领土的交通状况,从而解决了这些困难。本文介绍了系统设计背后的工作原理,以及在列车运行速度下动态监测车厢负载分布所获得的经济效益。最后,本文对其他相关问题进行了讨论,并对当前系统的改进进行了展望
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引用次数: 3
期刊
Proceedings of the 2006 IEEE/ASME Joint Rail Conference
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