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Fluorine-Free Ionic Liquid Electrolytes Featuring Biomass-Derived Heterocyclic Anions for Variable Temperature Supercapacitors 具有生物质衍生杂环阴离子的无氟离子液体电解质用于变温超级电容器
IF 5.7 Q2 ENERGY & FUELS Pub Date : 2026-02-06 DOI: 10.1002/aesr.202500419
Gaurav Tatrari, Sayantika Bhakta, Mukhtiar Ahmed, Solomon Tesfalidet, Faiz Ullah Shah

This study introduces two new fluorine-free ionic liquids (ILs) produced by coupling biomass-derived heterocyclic anions, i.e., tetrahydro-2H-pyran-4-carboxylate (THP) and furan-3-carboxylate (3-FuA), and tetrahydroxyphosphonium cation (P4444). The (P4444)(3-FuA) IL exhibits slightly higher thermal stability, displays a lower glass-transition temperature and significantly higher ionic conductivity than (P4444)(THP). This improvement arises from π-electron delocalization in the (3-FuA) anion, by dispersing the negative charge over the ring, weakening the cation–anion attractions, and thus enhancing the ion mobility. Owing to the favorable ion transport characteristics, (P4444)(3-FuA) performs exceptionally well as a supercapacitor electrolyte. When paired with multiwalled carbon nanotubes (MWCNT)-based electrodes, (P4444)(3-FuA) delivers an areal capacitance of 430 mF cm−2 at 2 mV s−1, an energy density of 86 µWh cm−2 at 0.298 mA cm−2, and a power density of 1492 µW cm−2 at 0.995 mA cm−2, while maintaining 97% Coulombic efficiency after 6 000 cycles at 60°C. In comparison, the (P4444)(THP) IL demonstrate a lower capacitance performance, albeit with robust long-term stability. Overall, both the ILs display enhanced capacitance with increasing temperature, underscoring their potential as fluorine-free electrolytes for supercapacitors operating under elevated thermal conditions.

本研究介绍了由生物质衍生的杂环阴离子偶联制备的两种新型无氟离子液体(ILs),即四氢- 2h -吡喃-4-羧酸盐(THP)和呋喃-3-羧酸盐(3-FuA)和四羟基磷离子(P4444)。与(P4444)(THP)相比,(P4444)(3-FuA) IL具有更高的热稳定性,更低的玻璃化转变温度和更高的离子电导率。这种改进是由于(3-FuA)阴离子中的π-电子离域,通过将负电荷分散在环上,减弱了阳离子-阴离子的吸引力,从而提高了离子的迁移率。由于良好的离子传输特性,(P4444)(3-FuA)作为超级电容器电解质表现得非常好。当与基于多壁碳纳米管(MWCNT)的电极配对时,(P4444)(3-FuA)在2 mV s - 1时的面电容为430 mF cm - 2,在0.298 mA cm - 2时的能量密度为86µWh cm - 2,在0.995 mA cm - 2时的功率密度为1492µW cm - 2,同时在60°C下循环6000次后保持97%的库仑效率。相比之下,(P4444)(THP) IL表现出较低的电容性能,尽管具有强大的长期稳定性。总的来说,这两种液态电解质都显示出随着温度升高而增强的电容,强调了它们作为在高温条件下工作的超级电容器的无氟电解质的潜力。
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引用次数: 0
Toward More Energy Efficient Renewable Hydrogen Production. Novel Hydrogen-Generating Nickel Electrodes Whose Catalytic Surfaces Remain Bubble-Free in Liquid Electrolyte 迈向更节能的可再生氢生产。催化表面在液体电解质中保持无气泡的新型产氢镍电极
IF 5.7 Q2 ENERGY & FUELS Pub Date : 2026-02-06 DOI: 10.1002/aesr.202500409
Atheer Al-Musawi, Kyuman Kim, Klaudia Wagner, Chong-Yong Lee, Gerhard F. Swiegers, Gordon G. Wallace

We report that coating a Ni sheet electrode with a patterned mosaic of PTFE islands having uniform diameters (0.10–0.15 mm) and proximity to each other, and which cover 2% of the area of the electrode, decreases its overpotential for hydrogen production by a remarkable 0.15–0.21 V at current densities of 2–15 mA cm−2 in 1 M KOH (PTFE = polytetrafluoroethylene). This correlates to a ≈20-fold amplification in the rate of hydrogen generation by the electrode at a fixed electrode voltage of −1.15 V (vs. Hg/HgO) relative to control bare electrodes. The effect originates in the low surface energy of PTFE, which induces newly produced hydrogen to preferentially form bubbles on the PTFE surfaces, leaving the adjacent, uncoated Ni surface free of bubbles and able to catalyse hydrogen production with high energy efficiency. Fifteen different patterns of PTFE islands, incorporating three distinct island diameters, that covered 2%–20% of the electrode surface, were prepared and systematically studied in five replicates each, on large Ni sheet electrodes. The studies demonstrate statistically significant declines in overpotentials and onset potentials for electrochemical hydrogen production. Ni electrodes are widely used in commercial alkaline water electrolysis cells to produce renewable (‘green’) hydrogen.

我们报告说,在Ni片电极上涂上直径均匀(0.10-0.15 mm)且彼此接近的聚四氟乙烯岛的图案马赛克,覆盖电极面积的2%,在1 M KOH (PTFE =聚四氟乙烯)的电流密度为2 - 15 mA cm - 2时,其产氢过电位显著降低了0.15-0.21 V。这与电极在固定电极电压为- 1.15 V (vs. Hg/HgO)时相对于控制裸电极产生氢的速率增加约20倍有关。这种效应源于聚四氟乙烯的低表面能,这导致新产生的氢优先在聚四氟乙烯表面形成气泡,使相邻的未涂覆的Ni表面没有气泡,从而能够以高能效催化制氢。在大镍片电极上制备了15种不同的聚四氟乙烯岛,包括三种不同的岛直径,覆盖了2%-20%的电极表面,并在每种重复中系统地研究了5次。研究表明,电化学制氢的过电位和起始电位在统计学上显著下降。镍电极广泛用于商业碱性电解水电池,以产生可再生(“绿色”)氢。
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引用次数: 0
Cobalt-Based Perovskite Oxides as Catalysts for Acidic Oxygen Evolution Reaction 钴基钙钛矿氧化物作为酸性析氧反应的催化剂
IF 5.7 Q2 ENERGY & FUELS Pub Date : 2026-02-06 DOI: 10.1002/aesr.202500455
Jinzhen Huang, Juliana Bruneli Falqueto, Thomas J. Schmidt, Emiliana Fabbri

Cobalt-based oxides have been investigated as potential alternatives to Ir/Ru-based oxides for catalyzing the oxygen evolution reaction (OER) in acidic media. Past research, however, is mainly focused on the spinel oxide structure so far. Exploring alternative crystal structures is essential for expanding the material library and developing highly efficient OER catalysts for acidic environments. As a proof of concept, we demonstrate that Co-based perovskite oxides can drive acidic OER effectively. Appling hard/soft X-ray absorption spectroscopy (hXAS/sXAS) characterizations, we show that the La and Ce doped SrCoO3 (denoted as LSC and CSC, respectively) have a bulk-average Co oxidation state close to 3+ and surface-dominant low-spin CoIII species. Electrochemical analysis reveals that they only show one Co redox pair, similar to CoOOH in acidic environments. The recorded Tafel slopes are around ∼65 mV dec−1, comparable to the benchmarking Ir/Ru-based catalysts. The combination of the spectroscopic and electrochemical findings presented here highlights the important role of low-spin CoIII species in catalyzing OER in acidic environments and contributes to the rational design of non-noble metal OER catalysts.

钴基氧化物作为Ir/ ru基氧化物在酸性介质中催化析氧反应(OER)的潜在替代品已被研究。然而,以往的研究主要集中在尖晶石氧化物的结构上。探索不同的晶体结构对于扩大材料库和开发高效的酸性环境OER催化剂至关重要。作为概念验证,我们证明了co基钙钛矿氧化物可以有效地驱动酸性OER。通过硬/软x射线吸收光谱(hXAS/sXAS)表征,我们发现La和Ce掺杂的SrCoO3(分别记为LSC和CSC)具有接近3+的体积平均Co氧化态和表面优势的低自旋CoIII种。电化学分析表明,它们在酸性环境中只显示一个Co氧化还原对,类似于CoOOH。记录的Tafel斜率约为~ 65 mV dec−1,与基准Ir/ ru基催化剂相当。本文提出的光谱和电化学结果的结合突出了低自旋CoIII在酸性环境中催化OER的重要作用,并有助于非贵金属OER催化剂的合理设计。
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引用次数: 0
Zn1−xSnxOy Buffer Layer Deposited by Chemical Bath Deposition for Low and Wide Bandgap Cu(In, Ga)Se2 Solar Cells 低宽禁带Cu(In, Ga)Se2太阳能电池化学镀液沉积Zn1−xSnxOy缓冲层
IF 5.7 Q2 ENERGY & FUELS Pub Date : 2026-01-21 DOI: 10.1002/aesr.202500307
Diego A. Garzón, Rafael Cerqueira, Cristiana F. Almeida Alves, Ana Margarida Moura, Jan Keller, Marika Edoff, Francis Leonard Deepak, Sascha Sadewasser

Cu(In, Ga)Se2 (CIGSe) solar cells with a tunable bandgap stand out as a promising technology for tandem applications. Addressing the environmental concerns associated with Cd-based buffers, this study investigates the suitability of zinc tin oxide (ZTO), deposited via chemical bath deposition (CBD), as a Cd-free alternative for both low-bandgap CIGSe and wide-bandgap (Ag, Cu)(In, Ga)Se2 (ACIGSe) solar cells. Best ZTO-buffered devices exhibit competitive power conversion efficiencies (PCE) of 14% and 7% for low-bandgap and wide-bandgap absorbers, respectively. The optimal tin concentration for ZTO buffer layers vary, with 10% [Sn]/([Sn] + [Zn]) ratio (TTZ) identified as optimal for wide-gap ACIGSe and 20% TTZ for low-gap CIGSe. A performance decline beyond optimal tin concentrations could be linked to losses in open-circuit voltage. In summary, ZTO-based devices showcase promising photovoltaic performance, emphasizing ZTO's potential as a practical and nontoxic alternative, deposited by CBD, to traditional CdS for diverse CIGSe solar cell applications.

具有可调带隙的Cu(In, Ga)Se2 (CIGSe)太阳能电池是一种很有前途的串联应用技术。为了解决与基于cd的缓冲液相关的环境问题,本研究调查了通过化学浴沉积(CBD)沉积的氧化锌锡(ZTO)作为低带隙CIGSe和宽带隙(Ag, Cu)(In, Ga)Se2 (ACIGSe)太阳能电池的无cd替代品的适用性。对于低带隙和宽带隙吸收器,最佳的zto缓冲器件分别表现出14%和7%的竞争性功率转换效率(PCE)。ZTO缓冲层的最佳锡浓度各不相同,宽间隙ACIGSe的最佳锡浓度为10% [Sn]/([Sn] + [Zn])比(TTZ),低间隙CIGSe的最佳锡浓度为20% TTZ。超过最佳锡浓度的性能下降可能与开路电压的损失有关。综上所述,基于ZTO的器件展示了有前景的光伏性能,强调了ZTO作为一种实用且无毒的替代品,由CBD沉积,用于各种CIGSe太阳能电池应用的传统cd。
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引用次数: 0
The Influence of Electrolyte Formulation on Gas Evolution in Sodium-Ion Batteries with NaMnO2 Cathode 电解液配方对NaMnO2阴极钠离子电池气体析出的影响
IF 5.7 Q2 ENERGY & FUELS Pub Date : 2026-01-20 DOI: 10.1002/aesr.202500458
Siyu An, Barbara Nascimento Nunes, Rui Yao, Aleksandr Kondrakov, Torsten Brezesinski

Sodium-ion batteries (SIBs) are considered a promising alternative to lithium-ion batteries due to the high availability of sodium resources. Among the various candidates for the positive electrode, layered (O3-type) NaMnO2 has attracted considerable attention. However, understanding of its interfacial stability remains limited. Differential electrochemical mass spectrometry (DEMS) is a powerful tool for monitoring gas evolution and therefore provides valuable insights into side reactions occurring at the interface between anode/cathode and electrolyte. In this work, the gassing behavior of SIB half-cells with NaMnO2 cathode and six representative electrolyte formulations is investigated using DEMS. The results show that electrolytes with fluoroethylene carbonate effectively suppress parasitic reactions and promote the formation of passivating interphases, resulting in improved performance and limited gas release. PC-based electrolytes appear to be more stable than EC-based electrolytes, especially in combination with NaClO4. The use of NaPF6 is associated with increased H2 evolution and possible manganese dissolution, thereby impairing interfacial stability and releasing more lattice oxygen. An increase in the upper cutoff potential enhances gas release, indicating more severe (electro)chemical oxidation of the electrolyte. Overall, this study paves the way for new strategies for tailoring electrolytes to improve the cyclability and safety of SIBs.

由于钠资源的高可用性,钠离子电池(SIBs)被认为是锂离子电池的一个有前途的替代品。在各种正极候选材料中,层状(o3型)NaMnO2引起了广泛的关注。然而,对其界面稳定性的了解仍然有限。差分电化学质谱(DEMS)是监测气体演化的强大工具,因此为阳极/阴极和电解质之间的界面上发生的副反应提供了有价值的见解。本文研究了以NaMnO2为阴极和6种代表性电解质配方的SIB半电池的气化行为。结果表明,含氟碳酸乙烯的电解质有效抑制了寄生反应,促进了钝化界面相的形成,提高了性能,限制了气体的释放。pc基电解质似乎比ec基电解质更稳定,特别是与NaClO4结合时。NaPF6的使用增加了H2的析出和可能的锰溶解,从而损害了界面稳定性并释放出更多的晶格氧。上截止电位的增加增加了气体释放,表明电解质的(电)化学氧化更严重。总的来说,这项研究为定制电解质的新策略铺平了道路,以提高sib的可循环性和安全性。
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引用次数: 0
Design and Application of Resource-Efficient Current Collectors with Tunable Surface Morphology for Anode-Free Lithium-Metal Batteries 无阳极锂金属电池表面形貌可调集流器的设计与应用
IF 5.7 Q2 ENERGY & FUELS Pub Date : 2026-01-20 DOI: 10.1002/aesr.202500454
Mohammadjafar Momeni, Manfred Danziger, Jens Zosel, Tilmann Leisegang

Anode-free Li metal batteries (AFLMBs) show great potential for achieving high energy and power densities, but their practical application is hindered by inefficient Li plating and stripping on conventional Cu foil current collectors (CCs), resulting in poor cycling stability and safety risks. To address this, a novel grid CC fabricated by depositing a thin Cu layer onto a glass-grid substrate is investigated. Electrochemical tests reveal that the grid CC significantly improves Li deposition uniformity and cycling performance compared to standard Cu foil. AFLMBs employing the grid CC and a LiFePO4 (LFP) cathode with 2.23 mAh cm−2 loading retain 46% of their initial capacity after 100 cycles, while those with Cu foil retain only 30%. Postmortem analyzes using scanning electron microscopy, coulometric titration time analysis, and titration gas chromatography confirm that the enhanced performance arises from reduced dead Li accumulation during cycling. The 3D grid structure with high surface area promotes uniform current distribution and accommodates Li volume changes, mitigating dendrite growth and inactive Li formation. This resource-efficient and versatile design provides a promising pathway for developing advanced CC architectures for next-generation high-performance AFLMBs.

无阳极锂金属电池(aflmb)在实现高能量和功率密度方面显示出巨大的潜力,但传统的铜箔集流器(CCs)上低效的镀锂和剥离阻碍了其实际应用,导致循环稳定性差和安全风险。为了解决这个问题,研究了一种通过在玻璃网格衬底上沉积薄Cu层而制成的新型网格CC。电化学测试表明,与标准铜箔相比,栅格CC显著改善了锂沉积均匀性和循环性能。使用栅格CC和负载为2.23 mAh cm−2的LiFePO4 (LFP)阴极的aflmb在100次循环后保留了46%的初始容量,而使用铜箔的aflmb仅保留了30%。使用扫描电子显微镜、库仑滴定时间分析和滴定气相色谱分析的尸检分析证实,性能的增强是由于循环过程中减少了死锂积累。高表面积的三维网格结构促进电流均匀分布,适应锂体积变化,减缓枝晶生长和非活性锂的形成。这种资源高效和通用的设计为开发下一代高性能aflmb的先进CC架构提供了一条有前途的途径。
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引用次数: 0
Understanding Aqueous Processing of Positive Electrodes for Lithium Ion Batteries: Investigation of the Interaction Mechanism of LiNi0.8Mn0.1Co0.1O2 with Water via a D2O Treatment Approach 了解锂离子电池正极的水处理:通过D2O处理方法研究LiNi0.8Mn0.1Co0.1O2与水的相互作用机理
IF 5.7 Q2 ENERGY & FUELS Pub Date : 2026-01-20 DOI: 10.1002/aesr.202500416
Joshua Engler, Alexandros Tsoufios, Martin Winter, Markus Börner, Simon Wiemers-Meyer, Sascha Nowak

Aqueous processing of nickel-rich layered oxide active materials for positive electrodes, while attractive, possesses multiple obstacles not encountered when using state-of-the-art methods. One is found in structural changes at the active materials’ surface caused by the interaction with water. This study explores mechanism of interaction of water (H2O) on such materials via use of deuterium oxide (D2O) in production and comparison to a state-of-the-art reference. The materials, electrode pastes, and positive electrodes were prepared with H2O or D2O and characterized regarding their properties, combined with microscopy and thermal analysis. D2O and H2O exhibited similar behavior in most metrics. Thermal analysis indicated analogous decomposition of electrodes processed with H2O and D2O, with any water detected stemming from surface residues such as hydroxides. Furthermore, the D2O-processed sample showed a diverging signal from its H2O-processed counterpart, indicating penetration of deuterium into the layered active material's structure. The findings offer a clear mechanistic insight into the effect of aqueous processing on nickel-rich layered oxide materials and thus contribute to greater understanding of the hurdles to facilitate commercial viability for aqueously processed Ni-rich layered oxide material-based positive electrodes. Furthermore, they show the use of D2O as a tracking agent for water in active materials.

用于正极的富镍层状氧化物活性材料的水处理虽然具有吸引力,但具有使用最先进方法时没有遇到的多个障碍。一种是由于与水的相互作用导致活性物质表面的结构变化。本研究通过在生产中使用氧化氘(D2O)并与最先进的参考材料进行比较,探讨了水(H2O)与这些材料相互作用的机制。用H2O或D2O制备材料、电极糊和正极,并结合显微镜和热分析对其性能进行表征。D2O和H2O在大多数指标中表现出相似的行为。热分析表明,用H2O和D2O处理的电极有类似的分解,检测到的任何水都来自表面残留物,如氢氧化物。此外,d20处理的样品显示出与h2o处理的样品不同的信号,表明氘渗透到层状活性物质的结构中。这一发现为水处理对富镍层状氧化物材料的影响提供了清晰的机制见解,从而有助于更好地理解障碍,促进水处理富镍层状氧化物材料基正极的商业可行性。此外,他们还展示了D2O作为活性材料中水的跟踪剂的使用。
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引用次数: 0
Surface Modification of Single-Crystalline Ni-Rich Cathode Materials with Gallium Oxide for High-Voltage Electrochemical Cycling 高压电化学循环用氧化镓表面改性单晶富镍正极材料
IF 5.7 Q2 ENERGY & FUELS Pub Date : 2026-01-15 DOI: 10.1002/aesr.202500447
Hanisha Ponnuru, Abhishek Kulkarni, Joade Lennox, Sen Wang, Ishara Wijesinghe, Shuhang Wu, Rebecca Fieth, Nunzio Motta, Anthony P. O’Mullane, Cheng Yan

Elongated lithium diffusion lengths, parasitic interfacial reactions, and rapid capacity fading continue to hinder the practical application of single-crystalline Ni-rich Li[NixCoyMn1−xy]O2 (SC NCM) cathodes. Although existing surface modification strategies enhance electrochemical stability, high charge transfer resistance and low lithium diffusion result in poor cycling performance. In this work, a lithiophilic Ga2O3 surface-coated SC NCM material with 83% Ni content is synthesized for the first time via a wet chemical and postannealing route. The Ga2O3-coated material delivers 149.54 mAh g−1 with 57.33% retention after 300 cycles at 1 C over a potential window of 3.0–4.5 V. Compared to the uncoated counterpart, the modified material exhibits a 37.50% reduction in charge transfer resistance and a 79.20% increment in lithium diffusion. Moreover, the nonfaradaic electrochemical active surface area shows only a 1.1% reduction after extended cycling, suggesting effective interfacial stabilization and possible mitigation of HF-induced surface degradation. These findings demonstrate that the surface modification of NCM materials with lithiophilic Ga-based oxides is an effective strategy to enhance Li transport, suppress interfacial side reactions, which results in much improved electrochemical performance for next-generation lithium-ion batteries.

延长的锂扩散长度、寄生界面反应和快速的容量衰减继续阻碍着单晶富镍Li[NixCoyMn1−x−y]O2 (SC NCM)阴极的实际应用。虽然现有的表面改性策略提高了电化学稳定性,但高电荷转移电阻和低锂扩散导致循环性能差。在这项工作中,首次通过湿化学和后镀工艺合成了Ni含量为83%的亲锂Ga2O3表面涂层SC NCM材料。ga2o3涂层材料在3.0-4.5 V的电位窗口下,在1c下循环300次后,具有149.54 mAh g−1和57.33%的保留率。与未涂覆的材料相比,改性材料的电荷转移电阻降低了37.50%,锂的扩散增加了79.20%。此外,非法拉第电化学活性表面积在长时间循环后仅减少1.1%,表明有效的界面稳定和可能减轻hf引起的表面降解。这些发现表明,使用亲锂的ga基氧化物对NCM材料进行表面改性是一种有效的策略,可以增强Li的传输,抑制界面副反应,从而大大提高下一代锂离子电池的电化学性能。
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引用次数: 0
Wide-Temperature Aqueous Zinc-Ion Batteries Dominated by Electrolyte Strategy 以电解质策略为主导的宽温锌离子水溶液电池
IF 5.7 Q2 ENERGY & FUELS Pub Date : 2026-01-10 DOI: 10.1002/aesr.202500445
Qianwen Xue, Dinghao Xu, Yuange Wang, Zixuan Zhou, Qianyu Zhang

Aqueous zinc-ion batteries (AZIBs) serve as a vital candidate technology for large-scale energy storage, and the enhancement of their wide-temperature performance is crucial for expanding application scenarios. However, in extreme environments, they are prone to constraints such as intensified electrode side reactions and electrolyte solidification, which severely limit their practical applications. This review systematically summarizes the major advances in wide-temperature AZIBs research in recent years, and systematically analyzes the influence of temperature on battery performance from three perspectives: thermodynamics, kinetics, and hydrogen bond regulation. Furthermore, it focuses on electrolyte regulation strategies and gains in-depth insights into the mechanism of Zn2+ solvation from strategies including high-concentration electrolytes, deep eutectic electrolytes, organic molecular electrolytes, and hydrogel electrolytes. Finally, it puts forward insights on the future challenges of AZIBs, so as to promote the development and application of high-safety energy storage systems.

水溶液锌离子电池(azib)是大规模储能的重要候选技术,其宽温性能的提高对扩大应用场景至关重要。然而,在极端环境下,它们容易受到电极副反应加剧和电解质凝固等限制,严重限制了它们的实际应用。本文系统总结了近年来宽温azib研究的主要进展,并从热力学、动力学和氢键调节三个角度系统分析了温度对电池性能的影响。此外,重点研究了电解质调节策略,并从高浓度电解质、深共晶电解质、有机分子电解质和水凝胶电解质等策略深入了解了Zn2+溶剂化的机理。最后,对azib未来面临的挑战提出了见解,以促进高安全储能系统的发展和应用。
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引用次数: 0
Fabrication of Sustainable 3D Printed Anisotropic Bonded Magnets Using Recycled Nd–Fe–B Powder and Low CO2 Footprint Polyamide 12 利用回收的Nd-Fe-B粉末和低二氧化碳足迹聚酰胺12制造可持续3D打印各向异性粘结磁体
IF 5.7 Q2 ENERGY & FUELS Pub Date : 2026-01-05 DOI: 10.1002/aesr.202500339
Kilian Schäfer, Mattias Lutzi, Imants Dirba, Lukas Schäfer, Ahsan Ali, Konrad Opelt, Iliya Radulov, Julia Lyubina, Wolfgang Diekmann, Martin Krengel, Oliver Gutfleisch

Polymer-bonded Nd–Fe–B magnets, made from hard magnetic powder and a polymer binder, are essential in many high-tech applications. The growing demand in energy-conversion devices calls for a more circular and versatile approach to their production. This study presents a sustainable approach to fabricate anisotropic polymer-bonded Nd–Fe–B magnets using recycled powder from end-of-life (EOL) hot-deformed magnets. Employing laser powder bed fusion with a low CO2 footprint polyamide 12 matrix in combination with magnetic powder enables production of complex geometries. Two methods are compared for converting EOL hot-deformed magnets into powder and the resulting performance of printed bonded magnets with these powders. Both powders have an elongated shape with the magnetic easy axis oriented perpendicular to the particle's length. Utilizing these anisotropic powders, based on a previously studied alignment mechanism, anisotropic bonded magnets are fabricated with over 60% higher magnetic performance compared to those made from EOL sintered magnet powders in 3D printing. The fabricated magnets have a remanence of 0.34 T and coercivity of 1238 kA m−1. The findings demonstrate a pathway toward turning parts of the magnet market into a more circular economy by reducing reliance on primary Nd–Fe–B sources and enhancing efficiency of magnetic powder use.

聚合物结合钕铁硼磁铁,由硬磁粉和聚合物粘合剂制成,在许多高科技应用中是必不可少的。对能量转换装置的需求日益增长,要求对其生产采用更循环和通用的方法。本研究提出了一种可持续的方法,利用报废(EOL)热变形磁体的回收粉末制造各向异性聚合物键合Nd-Fe-B磁体。采用激光粉末床融合低二氧化碳足迹聚酰胺12基质与磁粉相结合,可以生产复杂的几何形状。比较了两种将EOL热变形磁体转化为粉末的方法,以及用这些粉末印制的粘结磁体的性能。两种粉末都有一个细长的形状,磁性易轴垂直于颗粒的长度。利用这些各向异性粉末,基于先前研究的排列机制,各向异性粘结磁体的磁性性能比3D打印中的EOL烧结磁体粉末高60%以上。制备的磁体剩余量为0.34 T,矫顽力为1238 kA m−1。研究结果表明,通过减少对主要Nd-Fe-B来源的依赖和提高磁粉的使用效率,可以将部分磁铁市场转变为更循环的经济。
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引用次数: 0
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Advanced Energy and Sustainability Research
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