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Analisis Safety Performance Index Dengan Pendekatan Behavior-Based Safety Pada Industri Manufaktur Komponen Otomotif
Pub Date : 2021-06-30 DOI: 10.31599/jies.v2i1.492
Yayan Saputra, Murwan Widyantoro, Fibi Eko Putra, Putri Andini
Occupational health and safety is one of the necessary things in the industrial world. The problems that arose in the industrial era were the need for workers and increased productivity to be able to produce quality products. Health conditions and the availability of employee safety protections can affect work productivity. So that the safety and work safety culture in the workplace can be realized and can increase the safety performance index, an approach is implemented in the form of methods that can be applied to all organizations in the enterprise, one of which is behavior-based safety methods. The analysis of the data obtained shows that the factors that cause work accidents due to behavior are taken from the validity test, namely the factors of perception, communication and environment, because these three factors are very easily ignored by employees and company management. Environmental factors and personal protective equipment have no effect on work accidents as management always provides periodic education to its employees and enforces strict rules on the use of personal protective equipment. The magnitude of the influence of the variables studied in Behavior-Based safety in an effort to improve safe behavior was 79.7% and the remaining 20.3% was influenced by other unexamined items. The value of 79.7% consists of perception, communication and environment.
职业健康和安全是工业世界中必不可少的东西之一。工业时代出现的问题是,为了生产高质量的产品,对工人的需求和生产率的提高。健康状况和雇员安全保护的可用性会影响工作生产率。为了实现工作场所的安全与工作安全文化,并提高安全绩效指标,一种方法以方法的形式实施,这种方法可以适用于企业的所有组织,其中一种是基于行为的安全方法。通过对所得数据的分析可知,行为导致工作事故的因素取自效度检验,即感知因素、沟通因素和环境因素,因为这三个因素很容易被员工和公司管理层所忽视。环境因素和个人防护装备对工作事故没有影响,因为管理层总是定期对员工进行教育,并严格规定个人防护装备的使用。以行为为基础的安全中所研究的变量对提高安全行为的影响幅度为79.7%,其余20.3%受到其他未检查项目的影响。79.7%的价值由感知、沟通和环境构成。
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引用次数: 0
PDCA, Review, Institution, Effic Implementasi Metode PDCA di Berbagai Organisasi : Kajian Literatur 组织内PDCA、审查、制度、Effic实现方法:文献研究
Pub Date : 2021-06-26 DOI: 10.31599/jies.v2i1.460
R. Fauzy, Eki Febridiko, H. Purba
This article will review several articles that use the PDCA method in overcoming production problems in various institutions. The method used is qualitative with a literature review approach. PDCA method is an appropriate method in identifying problems in various institutions. The application of the PDCA method to service institutions is not only appropriate in assessing service quality, but can also be applied to program assessments such as the Blended Learning program at educational institutions. The results of applying the PDCA method make the company more efficient, effective and can be apply in a sustainable manner in controlling the production process.
本文将回顾几篇在不同机构中使用PDCA方法克服生产问题的文章。使用的方法是定性与文献回顾的方法。PDCA方法是一种适用于各种机构问题识别的方法。将PDCA方法应用于服务机构不仅适用于评估服务质量,也可应用于项目评估,如教育机构的混合学习项目。应用PDCA方法的结果使公司在控制生产过程中更有效率,更有效,并能以可持续的方式应用。
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引用次数: 1
Safety Risk Management in Dam Construction Projects: Literature Review 大坝建设工程的安全风险管理:文献综述
Pub Date : 2021-06-26 DOI: 10.31599/jies.v2i1.636
D. Aulia, Lusi Marifah, Ikbal Yurrazak, H. Purba
Safety risk assessment in dams is a traditional and modern approach to the engineering process of dams on safety systems so as to produce a design history that has a good overall record and integrity. With this approach for both old and new dams, this safety risk assessment aims to determine whether the risk the hazard can be tolerated or not, if it cannot be tolerated then there must be a solution for action to reduce the risk of danger so that the safety of the dam can be obtained. The existing risk assessment can be used as the basis for the construction of the dam to its maintenance, in this study discussed risk assessment safety on dams located in several countries such as in Asia, Europe and America. The methods implemented include the preparation of safety risks, risk analysis, risk evaluation and safety risk management. Based on research results The main risk factor that causes safety responsibilities is the Contractor's responsibility, namely the Non-technical project factor (40.54%), the 2nd rank is the Undecided Responsibility due to internal technical factors (35.13%), the 3rd rank is the technical project factor namely Contractor's Responsibility (10.8%), Rank 4 is external technical factor and external non-technical factor, the last risk factor is internal non-technical factor (2.7%) namely Joint Responsibility. Keywords : Risk safety management, risk assessment, risk analysis, risk evaluation, dam project
大坝安全风险评估是对大坝安全系统的工程过程进行传统和现代的评估,以产生具有良好的整体记录和完整性的设计历史。对于新老大坝,这种安全风险评估的目的是确定风险是否可以容忍的危害,如果不能容忍,那么必须有一个行动的解决方案,以减少危险的风险,从而获得大坝的安全。现有的风险评估可以作为大坝建设和维护的依据,本研究讨论了位于亚洲、欧洲和美洲等几个国家的大坝的风险评估安全性。实施的方法包括安全风险准备、风险分析、风险评价和安全风险管理。研究结果表明,引起安全责任的主要风险因素是承包商的责任,即非技术项目因素(40.54%),排名第二的是由于内部技术因素导致的未确定责任(35.13%),排名第三的是技术项目因素,即承包商的责任(10.8%),排名第四的是外部技术因素和外部非技术因素。最后一个风险因素是内部非技术因素(2.7%),即共同责任。关键词:风险安全管理,风险评价,风险分析,风险评价,大坝工程
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引用次数: 1
OEE, Literature Review Tinjauan Literatur Secara Sistematik Tentang Overall Equipment Effectiveness (OEE) di Industri Manufaktur dan Jasa
Pub Date : 2021-06-26 DOI: 10.31599/jies.v2i1.401
Welly Atikno, H. Purba
Overall equipment effectiveness (OEE) is a performance evaluation method used to measure industrial equipment productivity as a key performance indicator. This literature study aims to identify, categorize, and synthesize research related to the application, study and analysis of OEE in various industrial fields. The literature review was carried out systematically, structured and directed manner on 35 journals in Asia in the last eight years. Covering OEE's core characteristics and synergizing the strengths of the improvement framework, this study will provide a systematic guide to OEE practitioners in implementing improvements that can be used to identify areas for future development and as a reference for further research.
设备整体效能(OEE)是衡量工业设备生产率的一种绩效评价方法,是一项关键绩效指标。本文献研究旨在对OEE在各个工业领域的应用、研究和分析相关的研究进行识别、分类和综合。本文采用系统、结构化、有针对性的方法对亚洲地区近8年来35种期刊进行文献综述。本研究涵盖了电子电气设备的核心特征,并将改进框架的优势协同起来,为电子电气设备从业者实施改进提供了系统的指导,可用于确定未来发展的领域,并作为进一步研究的参考。
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引用次数: 2
The Lean Manufacturing Implementation to Eliminate Waste in Machining Cast Wheel Line Production by Using WAM dan VALSAT Method 利用WAM和VALSAT方法实现精益制造消除铸造轮毂线加工中的浪费
Pub Date : 2021-06-26 DOI: 10.31599/jies.v2i1.488
Daonil, Yuri M. Zagloel
Penelitian ini bertujuan untuk mengeliminasi waste pada lini produksi machining cast wheel dengan implementasi konsep lean manufacturing. Metode lean manufacturing yang digunakan adalah Waste Assessment Model (WAM) untuk identifikasi waste pada proses manufaktur dan Value Stream Analysis Tools (VALSAT) untuk memilih mapping tools yang digunakan dalam analisis waste. Berdasarkan hasil analisis didapatkan tiga rekomendasi perbaikan yaitu modifikasi desain soft jaw mesin OP 20 (facing dan boring), aplikasi metode sampling pada proses OP 40 (leak test), dan penggabungan proses OP 70/OP 60 (washing). Hasil evaluasi rekomendasi didapatkan perbaikan pada lini produksi machining cast wheel berupa peningkatan kapasitas produksi menjadi 1,350 set per hari, penurunan reject rate menjadi 2%, dan efisiensi man power sebanyak 3 orang
本研究旨在消除机械抛轮生产生产线上的浪费,并实现精益制造的概念。lean manufacturing的方法是WAM模型的浪费标识生产过程的浪费和值流分析工具,选择用于Waste分析的绘图工具。根据分析结果,获得了三项改进建议,即对软下巴引擎OP 20 (fading and boring)的设计进行改进,对OP 40 (leak test)的抽样应用程序,以及OP 70/OP 60 (washing)的合并过程。推荐评价结果是改进机械抛轮生产生产线的方式是每天将生产能力提高到1350套,减少摄合率至2%,人类的效率达到3人
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引用次数: 1
Implementasi Metode KPI dalam Industri: Kajian Literatur KPI方法在文学研究行业的实施
Pub Date : 2021-06-26 DOI: 10.31599/jies.v2i1.571
Hasiholan Manurung, Humiras Hardi Purba
lndikator kinerja utama (KPI) banyak digunakan dalam sistem perusahaan yang berkembang dan maju. KPI digunakan untuk mengukur parameter dasar yang mencirikan fungsi organisasi. Pengukuran efisiensi produksi terlepas dari pilihan metode optimasi, elemen kunci dari metodologi penulis dalam merancang sistem produksi. Indikator kinerja utama (KPI) biasanya digunakan di industri untuk mendukung pengambilan keputusan dan memprioritaskan pekerjaan di seluruh portofolio. KPI memiliki penilaian yang sangat obyektif terkait dengan rekomendasi keputusan yang harus diambil dalam memajukan organisasi agar dapat mencapai tujuan yang telah digariskan pada bagian sebelumnya dan berhasil menginformasikan. Dalam jurnal review ini tertulis pandangan penggunaan KPI di berbagai bidang industri tidak hanya bersifat besar tetapi juga menilai tingkat kepuasan dalam suatu profesi atau tindakan yang biasa dilakukan dalam organisasi. Dari sini dapat disimpulkan pentingnya penilaian yang sistematis dan obyektif untuk meningkatkan kinerja dan hasil dalam suatu kegiatan.
主要性能操作者(KPI)被广泛用于新兴公司系统。KPI被用来测量组织功能的基本参数。衡量生产效率,不顾选择最佳方法,是作者设计生产系统方法的关键要素。行业中通常使用关键绩效指标(KPI)来支持决策,优先考虑整个投资组合中的工作。KPI对在推进组织以实现前一节所概述的目标并成功传达的决策建议具有高度客观的评价。在这篇评论杂志上,人们对KPI在不同行业使用的观点不仅是大的,而且还评估了某一职业的满意度或组织通常采取的行动。从这里可以推断出系统的、客观的评估对提高一项活动的表现和结果的重要性。
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引用次数: 0
Implementasi Metode Performance Prism Pada Berbagai Bidang: Kajian Literatur 文献研究
Pub Date : 2021-06-26 DOI: 10.31599/jies.v2i1.399
Bambang Setiawan, Humiras Hardi Purba, Hasbulah
ABSTRAK – Performance Prism telah diimplemetasikan pada berbagai bidang usaha, karena termasuk metode yang digunakan untuk mengukur kinerja perusahaan secara menyeluruh. Oleh karena itu, kajian literatur secara sistematis diperlukan, untuk memberi informasi kepada penelitian-penelitian selanjutnya mengenai implementasi Performance Prism yang telah dilakukan. Literatur yang diidentifikasi meliputi 36 jurnal nasional dan 4 jurnal internasional dari Indonesia, dengan rentang publikasi dari tahun 2011 hingga 2020. Implementasi Performance Prism yang ditemukan, didominasi pada Industri makanan, apparel, dan bahan konstruksi, serta jasa penyedia air baku dan pelayanan kesehatan. Selain itu, Performance Prism diimplemetasikan pula pada Lembaga pendidikan yaitu Sekolah Menengah Pertama dan Perguruan Tinggi. Implementasi Performance Prism dalam literatur yang ditemukan, diintegrasikan dengan 4 metode lain yang dominan yaitu Analytical Hierarchy Process (AHP), Objective Matrix (OMAX), Traffic Light System (TLS), serta Strengths, Weaknesses, Opportunities, & Threats (SWOT). Manfaat implementasi Performance Prism dari literatur yang ditemukan, terdiri dari pengukuran tingkat kepentingan perspektif stakeholder dan performance indicator, serta penentuan Key Performance Indicator dan pengukuran kinerja perusahaan.
抽象的——性能棱镜已被安置在不同的商业领域,包括用于全面衡量公司表现的方法。因此,需要有系统的文献研究,以便就所做的表现棱镜实施的进一步研究提供信息。该文献包括36份来自印度尼西亚的国家杂志和4份国际期刊,其出版物范围从2011年到2020年。所发现的性能Prism的实施主要是食品、服饰和建筑材料,以及原始水和医疗服务。此外,初中和大学等教育机构也留下了深刻的印象。在发现的文献中,将表现镜与其他四种主要方法结合起来,即分析过程、目标矩阵(OMAX)、牵引光系统(TLS)、力量、Weaknesses、机会与威胁(SWOT)。所发现的文献表现评价的好处,包括衡量利益、利益相关者观点和绩效指标、关键绩效绩效和企业绩效测量。
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引用次数: 1
Analisis Perbaikan Kualitas Pelayanan Menggunakan Metode Quality Function Deployment (Studi Kasus Cafe XYZ Rawalumbu) 使用优质功能部署方法改善服务质量分析(XYZ Rawalumbu个案研究)
Pub Date : 2020-12-16 DOI: 10.31599/JIES.V1I2.320
C. Chotimah, Alloysius Vendhi Prasmoro, Denny Siregar
ABSTRACT Culinary business in Bekasi is growing more and more, both cafes or other fast food restaurants. This encourages entrepreneurs, investors to do culinary business. One of the fast food culinary businesses is the XYZ cafe. This study discusses the analysis of service quality in XYZ cafe about voice of customers to increase customer satisfaction at XYZ cafe. The purpose of this study is to determine the priority scale to increase the customers satisfaction based on the voice of customer and know what technical requirements should be given by cafe XYZ to does what customers need . The method used is the QFD, using the matrix house of quality. The results of this study are 15 Voice OF customer attributes that have also been sorted by priority scale of improvement, with the first priority being the taste of delicious and fresh and there are 8 attributes of technical requirements. Keywords: Service Quality, Voice of Customer, customer satisfaction, Quality Function Deployment (QFD), House of Quality
在贝卡西,无论是咖啡馆还是其他快餐店,烹饪业务越来越多。这鼓励了企业家、投资者去做烹饪生意。其中一个快餐餐饮企业是XYZ咖啡馆。本研究探讨了XYZ咖啡馆的服务质量分析,顾客的声音,以提高顾客满意度。本研究的目的是根据顾客的声音来确定优先级,以提高顾客满意度,并了解XYZ咖啡馆应该给出什么样的技术要求来满足顾客的需求。使用的方法是QFD,使用矩阵屋的质量。本研究的结果是15个Voice of customer属性,这些属性也按照改进的优先级量表进行了排序,其中第一优先级是美味和新鲜的味道,共有8个技术要求属性。关键词:服务质量、顾客之声、顾客满意、质量功能部署(QFD)、质量之家
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引用次数: 1
Analisis Pengendalian Kualitas pada Proses Produksi Crankshaft dengan Menggunakan Metode DMAIC di PT. XYZ 使用PT. XYZ的DMAIC方法对曲轴生产过程的质量控制分析
Pub Date : 2020-12-16 DOI: 10.31599/JIES.V1I2.348
Danielson Adisyah, Murwan Widyantoro
XYZ merupakan perusahaan dalam bidang industry machining and engineering. Spesialisasi PT. XYZ adalah dalam manufacturing press parts, dies, jigs, machinery and construction. salah satu produknya yaitu Crank shaft. terdapat sejumlah jenis defect yang melebihi standar toleransi perusahaan. Selama periode Maret hingga Agustus telah ditemukan produk defect sebanyak 1,139 pcs. Six sigma adalah metode yang digunakan untuk pengendalian kualitas, memiliki tujuan untuk menghilangkan cacat produk dan mengurangi biaya. Terdapat lima jenis defect yang ditemukan yakni patah, baret, oversize, longgar, dan aus. Dengan diagram pareto diketahui bahwa ada empat jenis defect crankshaft paling dominan yaitu: baret 29,41%, patah 26.42% aus 16,06%, dan longgar 14,31%. Dengan menggunakan fishbone diagram dapat disimpulkan bahwa faktor utama dari terjadinya defect adalah bagian mata pisau yang digunakan pada mesin tidak sesuai standar, perawatan mesin kurang maksimal, kurangnya ventilasi udara, dan kualitas bahan baku yang rendah
XYZ是一家工业机械和工程公司。PT. XYZ的专业是制造压件、die、jigs、机械建设。其中一个产品是Crank轴。有许多类型的失败超过了企业宽容的标准。在3月至8月期间,发现了1.139件战备产品。Six sigma是一种用于质量控制的方法,其目的是消除产品缺陷并降低成本。有五种被发现的缺陷包括断裂、贝雷帽、过度膨胀、松散和磨损。据了解,有四种类型的弯轴战绩占主导地位:贝雷帽29.41%,破碎26.42%的aus 16.06%, 14.31%的松散。使用鱼骨图可以得出结论,缺陷的主要因素是在机器上使用的刀刃不符合标准,机械保养不太好,通风不足,原材料质量较差
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引用次数: 2
Pengaruh Faktor-Faktor Lingkungan Eksternal yang Menghambat Penggunaan E-Commerce pada UMKM Kerajinan di Kota Yogyakarta 外部环境因素影响日惹乌姆公里工艺品使用的外部环境因素
Pub Date : 2020-12-16 DOI: 10.31599/JIES.V1I2.317
Melati Medinah, Syifa Fitriani, Utaminingsih Linarti
Perkembangan teknologi dengan pemanfaatan e-Commerce seharusnya memberikan kemudahan bagi Usaha Mikro Kecil dan Menengah (UMKM) di Kota Yogyakarta sehingga dapat mensejahterakan perekonomian di Indonesia. Salah satu cara yang digunakan untuk mengembangkan perekonomian yaitu melakukan pemasaran produk kerajian secara online menggunakan e-Commerce. Berdasarkan klasifikasi sebanyak 1895 pelaku UMKM kerajinan di Kota Yogyakarta yang baru terdaftar di website Dinas Perindustrian dan Perdagangan (DISPERINDAG) Kota Yogyakarta sebanyak 453 sehingga masih banyak yang belum memanfaatkan penggunaan e-Commerce dalam pemasaran produknya. Penelitian ini bertujuan untuk mengetahui faktor-faktor lingkungan eksternal yang mempengaruhi hambatan penggunaan e-Commerce pada UMKM kerajinan dan mengetahui pengaruh simultan terhadap faktor teknologi, faktor konsumen, faktor pesaing, dan faktor kebijakan pemerintah. Metode pengumpulan data dilakukan dengan melakukan penyebaran kuisioner dan wawancara sebanyak 100 UMKM kerajinan di Kota Yogyakarta. Metode analisis dalam penelitian ini menggunakan perhitungan regresi linier berganda menggunakan SPSS 15.0 untuk melihat pengaruh antara satu variabel dengan variabel lainnya. Berdasarkan hasil penelitian data, faktor yang berpengaruh terhadap hambatan penggunaan e-Commerce pada UMKM kerajinan di Kota Yogyakarta dilihat dari koefisiennya adalah faktor konsumen sebesar 2,721. Faktor teknologi, pesaing dan kebijakan pemerintah tidak berpengaruh terhadap hambatan penggunaan e-Commerce. Setelah dilakukan pengujian secara simultan didapatkan hasil bahwa variabel independen (teknologi, konsumen, pesaing dan kebijakan pemerintah) dapat menjelaskan variansi dari variabel dependen yaitu hambatan penggunaan e-Commerce pada UMKM Kerajinan di Kota Yogyakarta dengan nilai koefisien determinasi sebesar 11 %
利用e-Commerce技术的发展应该为日惹的小规模和中型小企业提供便利,从而为印尼的经济带来财富。开发经济的方法之一是通过电子商务在网上销售衍生产品。根据对日惹市新注册的工业和商业服务网站(dishub)的1895名1895名员工的分类,日惹目前仍有453人在其产品营销中使用电子商务。本研究旨在确定影响UMKM工艺中e-Commerce障碍的外部环境因素,并了解技术、消费者因素、竞争因素和政府政策因素同时的影响。数据收集方法是在日惹进行100乌姆公里工艺品访谈。本研究的分析方法使用SPSS 15.0的多元线性回归计算来观察一个变量对另一个变量的影响。根据数据研究,影响日惹UMKM工艺使用e-Commerce障碍的因素被认为是消费者因子为2.721。技术、竞争对手和政府政策对e-Commerce的使用障碍没有影响。在同时进行测试后,独立变量(技术、消费者、竞争对手和政府政策)可以解释日雅市UMKM工艺中e-Commerce的可变障碍,其确定性系数为11%
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引用次数: 2
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Journal of Industrial and Engineering System
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