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Machining-induced microstructure of Inconel 718 in cryogenic environment 低温环境下加工诱导的Inconel 718显微组织
Q1 Economics, Econometrics and Finance Pub Date : 2018-12-19 DOI: 10.1504/PIE.2018.097061
N. A. Halim, C. Haron, J. A. Ghani, M. Azhar
This paper investigates the effect of cryogenic cooling on surface integrity of Inconel 718 in milling operations. The cutting process was conducted using carbide coated ball nose milling inserts and liquid nitrogen as the coolant. A full factorial with three factors two levels each was adopted to run the experiments. Results revealed that the surface roughness were in the range of 0.134 μm to 0.264 μm which were less than the values obtained using manual polishing process (≈0.5 μm). The roughness was significantly affected by the interaction between cutting speed and feed rate followed by the radial depth of cut. Microstructure beneath the machined surface exhibited some plastic deformation down to 30.93 μm due to the sliding of tool over the surface during the shearing process that increased the cutting pressure at elevated temperature and caused deformation of the grain structure, which was better than dry machining.
研究了铣削过程中低温冷却对Inconel 718表面完整性的影响。采用硬质合金包覆球头刀片,液氮作为冷却剂进行切削加工。采用三因子两水平全因子进行实验。结果表明,表面粗糙度在0.134 ~ 0.264 μm之间,比手工抛光的粗糙度值(≈0.5 μm)要小。切削速度和进给量的相互作用对粗糙度有显著影响,其次是径向切削深度。切削过程中刀具在切削表面上的滑动增加了高温切削压力,造成了晶粒组织的变形,切削表面下微观组织出现了一定程度的塑性变形,变形幅度小至30.93 μm,优于干式切削。
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引用次数: 1
Synthesis and analysis of photonic crystal and Zn(II) complex bearing thiosemicarbazide moiety 含缩氨基硫脲部分的光子晶体和Zn(II)配合物的合成与分析
Q1 Economics, Econometrics and Finance Pub Date : 2018-12-19 DOI: 10.1504/PIE.2018.10018045
S. Kassim, N. Azman
Photonic crystal (PhCs) has versatile properties with potential to enhance solar cell application. Nanoparticles of poly (methyl methacrylate) (PMMA) have been successfully prepared by green-chemistry approach where no surfactant, cross linking agent and solvent was involved. Introducing of acid hydrolysed TEOS in PhCs boost of numerous fascinating approaches to the enhancement PhCs backbone. Incorporated of metal complex such as zinc(II) complexes were prepared by refluxing in PhCs improved characteristic of solar cells application because of high photocatalytic activity. The experimental results suggest that involving localised surface plasmon resonance (LSPR) properties from excellent plasmonic nanoparticles such gold, silver or the alloy (gold and silver) would enhanced light trapping performance as expressed by properties. The composite inverse photonic crystal was characterised by using FTIR and SEM-EDS.
光子晶体具有多种特性,在太阳能电池领域具有广阔的应用前景。采用绿色化学方法成功制备了聚甲基丙烯酸甲酯(PMMA)纳米颗粒,无需表面活性剂、交联剂和溶剂。在PhCs中引入酸水解TEOS,促进了许多增强PhCs主链的有趣方法。在PhCs中加入金属配合物,如锌(II)配合物,由于具有较高的光催化活性,改善了太阳能电池的应用特性。实验结果表明,从优秀的等离子体纳米粒子(如金、银或合金(金和银))中引入局部表面等离子体共振(LSPR)特性,将增强光捕获性能。利用FTIR和SEM-EDS对复合逆光子晶体进行了表征。
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引用次数: 0
A comparison on untreated and alkaline treated rubberwood flour on physical and mechanical properties of wood plastic composites 未处理和碱处理橡胶木粉对木塑复合材料物理力学性能的比较
Q1 Economics, Econometrics and Finance Pub Date : 2018-12-19 DOI: 10.1504/PIE.2018.10018044
Sriwan Khamtree, T. Ratanawilai, S. Ratanawilai
The effect of the untreated and alkaline treated rubberwood flour (RWF) on water absorption, tensile and flexural properties of the wood plastic composites (WPCs) was investigated. The surface of RWF was treated by an alkaline treatment with NaOH solution of 2% w/v concentration for 24 h. The results showed that the RWF treated with alkaline could enhance the interfacial adhesion with rPP and also improve the water absorption and tensile and flexural properties of WPCs. In addition, the alkaline treatment and RWF content significantly affected the tensile and flexural strength. The alkaline treatment also increased water resistance of WPCs, which at 20% RWF content showed the lower water absorption (2.04%). The highest tensile strength (17.75 MPa) and flexural strength (35.73 MPa) of WPCs were achieved with an alkaline treatment at 30 wt% RWF. Moreover, the tensile and flexural modulus of WPCs increased with increasing RWF content (20% to 50%).
研究了未经处理和碱处理的橡胶木粉(RWF)对木塑复合材料(WPCs)吸水、拉伸和弯曲性能的影响。用浓度为2%w/v的NaOH溶液对RWF表面进行碱处理24小时。结果表明,碱处理的RWF可以增强与rPP的界面粘附性,并改善WPCs的吸水性、拉伸和弯曲性能。此外,碱处理和RWF含量显著影响拉伸和弯曲强度。碱处理还提高了WPCs的耐水性,当RWF含量为20%时,其吸水率较低(2.04%)。当RWF浓度为30wt%时,WPCs的拉伸强度(17.75MPa)和弯曲强度(35.73MPa)最高。此外,WPCs的拉伸和弯曲模量随着RWF含量的增加而增加(20%-50%)。
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引用次数: 1
Influence of water absorptivity on kenaf fibre reinforced recycled-polymer composite properties 吸水率对红麻纤维增强再生聚合物复合材料性能的影响
Q1 Economics, Econometrics and Finance Pub Date : 2018-12-19 DOI: 10.1504/PIE.2018.10018037
M. Jumadi, M. R. Mansor, Z. Mustafa
The hydrophilic nature of natural fibre in natural fibre composite (NFC) can reduce the material properties thus degrading the competitiveness of NFC as compared to synthetic fibre composite. This paper presents the water absorption effect on the mechanical properties of NFC made from kenaf reinforced recycled polymer blend. The recycled polymer blend is sourced from rejected-unused disposable diapers containing polypropylene and polyethylene (r-PP/PE). The kenaf flour fibre is compounded with r-PP/PE by using internal mixer machine with five variations of fibre loading which are 0, 30, 40, 50, and 60 wt.%. The water immersion test is conducted by immersing the samples in the distilled water for 24 hours as well as samples for tensile, flexural, and Izod impact tests. Experimental results show some improvement on some properties (impact strength) as well as degradation in other mechanical properties. The fractography analyses revealed the failure modes caused by fibre pull-out, matrix cracking, and fibre swelling and voids that induced micro cracks.
天然纤维复合材料(NFC)中天然纤维的亲水性会降低材料性能,从而降低NFC与合成纤维复合材料相比的竞争力。研究了吸水率对红麻增强再生高分子共混物NFC力学性能的影响。回收的聚合物混合物来自于被丢弃的未使用的一次性尿布,其中含有聚丙烯和聚乙烯(r-PP/PE)。利用内混机将红麻粉纤维与r-PP/PE复合,纤维负荷分别为0、30、40、50和60 wt %。浸水试验是将样品浸泡在蒸馏水中24小时,并对样品进行拉伸、弯曲和冲击试验。实验结果表明,某些性能(冲击强度)有所改善,但其他力学性能有所下降。断口分析揭示了纤维拔出、基体开裂、纤维膨胀和空洞引起微裂纹的破坏模式。
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引用次数: 3
A review on future implementation of cryogenic machining in manufacturing industry 展望了低温加工技术在制造业中的应用前景
Q1 Economics, Econometrics and Finance Pub Date : 2018-12-19 DOI: 10.1504/PIE.2018.097065
S. Muhamad, J. Ghani, C. Haron
Cryogenic machining is the use of a cryogen medium, an alternative to conventional flood cooling used in material cutting operations. The use of cryogenic machining could improve the functional performance of machined parts, through engineered surface integrity. The state of the art of cryogenic machining, benefits, and applications have been reviewed first. It is obvious that cryogenic research to date has focused on the hard-to-cut materials such as titanium, Inconel 718 and AISI 52100 but few studies were carried out on hardened steel. The overall objective of this review is to advance the state of art of cryogenic machining in terms of machinability and thus complement available limited literature. Cryogenic machining can increase machinability, in terms of its effects on tool life, cutting force, chip formation, and surface integrity. In conclusion, cryogenic application in manufacturing processes could possibly be used as an enhancement method for surface hardening when using appropriate cutting conditions, thus avoiding expensive and time-consuming post-treatment processes.
深冷加工是使用一种冷冻介质,一种替代常规冷却的材料切削操作。利用低温加工可以通过工程表面的完整性来提高被加工零件的功能性能。本文首先综述了低温加工技术的现状、优点和应用。显然,迄今为止的低温研究主要集中在钛、Inconel 718和AISI 52100等难切削材料上,而对淬硬钢的研究很少。这篇综述的总体目标是在可加工性方面提高低温加工的技术水平,从而补充现有的有限文献。低温加工可以提高可加工性,就其对刀具寿命、切削力、切屑形成和表面完整性的影响而言。综上所述,在适当的切削条件下,低温应用在制造过程中可以作为一种增强表面硬化的方法,从而避免昂贵且耗时的后处理工艺。
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引用次数: 7
Modelling of the temperature distribution of resistance-spot-welded dissimilar metals using the finite element method 异种金属点焊电阻温度分布的有限元模拟
Q1 Economics, Econometrics and Finance Pub Date : 2018-12-19 DOI: 10.1504/PIE.2018.10018039
A. Utomo, E. P. Budiana, Triyono
This work proposed the use of the finite element method (FEM) for modelling the temperature distribution of dissimilar metals that were resistance spot welded on the basis of welding parameters. Stainless steel SUS 304 and low carbon steel SS 400 were used. Their properties were set to change according to the temperature history. The modelling set a constant weld current of 12.2 kA as the wave input with a frequency of 50 Hz. ANSYS 12.0 was used to complete the FEM with the discretisation from the resemblance energy. The result of the modelling showed that the highest temperature was always attained at the end of the weld time. The highest temperature of 1456°C was used; this temperature was attained with a weld time of 0.30 s. On the basis of the melting point of the used materials, it can be assumed that the nugget began to form.
本文提出了基于焊接参数的异种金属电阻点焊温度分布的有限元模拟方法。采用不锈钢sus304和低碳钢ss400。它们的性质会根据温度变化而变化。该模型设置恒定的焊接电流12.2 kA作为波输入,频率为50 Hz。采用ANSYS 12.0软件对相似能进行离散化,完成有限元分析。模拟结果表明,焊接结束时温度最高。使用的最高温度为1456℃;该温度是在0.30 s的焊接时间内达到的。根据所用材料的熔点,可以假定熔核开始形成。
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引用次数: 0
Optimisation of hybrid energy harvesting using finite element method based on vibration excitation 基于振动激励的混合能量收集的有限元优化
Q1 Economics, Econometrics and Finance Pub Date : 2018-12-19 DOI: 10.1504/PIE.2018.10018043
Nik Nurul Husna Muhmed Razali, A. Yusoff
The main objective of this paper is to optimise energy harvesting design of piezoelectric and magnetic based on vibration excitation; an alternate method for predicting the power output of a bimorph cantilever beam using finite element method with harmonic analysis solver. Both power output generated from the electromagnetic and the piezoelectric were combined to form one unit of energy. In addition, the optimum model was analysed using parametric optimisation analysis solver in finite element analysis to produce an optimum power output. The result showed a maximum power output of 56.66 μW from 47.94 Hz, 4.905 m/s2, and 0.18 cm3 generated for resonance frequency with acceleration and volume. The decreasing size of the harvester with a low natural frequency produces a high-power output.
本文的主要目的是优化基于振动激励的压电和磁性能量收集设计;一种利用含谐波分析求解器的有限元法预测双晶型悬臂梁输出功率的替代方法。由电磁和压电产生的输出功率组合成一个能量单位。此外,利用有限元分析中的参数优化分析求解器对优化模型进行了分析,以获得最优的功率输出。结果表明,在47.94 Hz、4.905 m/s2、0.18 cm3的谐振频率下,随加速度和体积变化产生的最大输出功率为56.66 μW。具有低固有频率的收割机的减小尺寸产生高功率输出。
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引用次数: 0
Abrasion wear of cutting tool developed from recycled steel using palm kernel shell as carbon additive 以棕榈仁壳为碳添加剂的再生钢加工刀具的磨损性能
Q1 Economics, Econometrics and Finance Pub Date : 2018-10-27 DOI: 10.1504/PIE.2018.10014662
S. Afolalu, A. Abioye, Joseph Idirisu, I. Okokpujie, Omolayo M. Ikumapayi
Most of the cutting tools in use are imported and the cost of replacement is high, hence there is need to develop them locally. This research work studied the abrasion wear of cutting tools developed from recycled steel using palm kernel shell (PKS) as carbon additive. The chemical composition of the materials was analysed before and after the melting. Alloy additives were added and then carburized in a furnace at different temperatures and time ranges. The toughness, surface and core hardness were carried out given 24.0 J/cm2, 76.8 and 47.9 HR with 17 J/cm2, 76.3 and 46.1 HR for the control. It was observed that the tool cut the work piece easily on a lathe machine with the best minimum length of cut 50 mm for the time of cut 1.19 and 2.02 minutes mm. It can be concluded that the developed cutting tool showed significant performances during machining.
使用中的大多数刀具都是进口的,更换成本很高,因此需要在当地开发。本研究以棕榈仁壳(PKS)为碳添加剂,对再生钢开发的刀具磨损进行了研究。熔化前后对材料的化学成分进行了分析。加入合金添加剂,然后在不同的温度和时间范围内在炉中渗碳。韧性、表面和芯部硬度分别为24.0J/cm2、76.8和47.9HR,对照组分别为17J/cm2、763和46.1HR。结果表明,该刀具在最小切削长度为50 mm、切削时间分别为1.19和2.02分钟的车床上切削工件较为容易。
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引用次数: 5
Computational analysis of three blade vertical axis wind turbine 三叶垂直轴风力发电机的计算分析
Q1 Economics, Econometrics and Finance Pub Date : 2018-10-27 DOI: 10.1504/PIE.2018.10016967
Kalakanda Alfred Sunny, Pradeep Kumar, Nallapaneni Manoj Kumar, S. Priscilla
This paper discusses the performance of three blade vertical axis wind turbine. 2D computational flow analysis is carried out for different rotational speeds of the blades in a plane normal to wind turbine axis. It is implied that turbine blades have infinite aspect ratio. The selection is done based on the lift and drags generated by the various NACA series airfoil (NACA 0012, NACA 0015, NACA 0018, and NACA 0021) at a different angle of attacks, among them NACA 0015 airfoil is found to be most suitable one. A triangular meshed geometry is created and computational fluid dynamics (CFD) simulation is carried out. The computational analysis is performed at various speeds of VAWT blade rotation where the position of the airfoil is made with respect to the wind. Torques generated at different blade positions in a VAWT and the forces by the turbine over one full complete cycle were studied.
本文讨论了三叶垂直轴风力发电机的性能。在垂直于风力涡轮机轴线的平面中,对叶片的不同转速进行2D计算流分析。这意味着涡轮机叶片具有无限长宽比。选择是基于各种NACA系列翼型(NACA 0012、NACA 0015、NACA 00018和NACA 0021)在不同迎角下产生的升力和阻力进行的,其中NACA 0011翼型被认为是最合适的。创建了三角形网格几何结构,并进行了计算流体动力学(CFD)模拟。计算分析是在VAWT叶片旋转的不同速度下进行的,其中翼型的位置是相对于风确定的。研究了VAWT中不同叶片位置产生的扭矩以及涡轮机在一个完整循环中的力。
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引用次数: 3
Thermodynamic analysis of Kalina cycle configurations for utilisation of geothermal energy 地热能源利用Kalina循环结构的热力学分析
Q1 Economics, Econometrics and Finance Pub Date : 2018-10-27 DOI: 10.1504/PIE.2018.10016970
K. Deepak, A. Gupta
Numerical study of Kalina cycle based power generating systems has been presented to utilise low temperature geothermal heat source. Computer codes have been developed in MATLAB to evaluate the thermal properties of working fluid. The performance of systems has been analysed considering the operating parameters that suit Indian climatic conditions. Parametric analyses of the Kalina cycle configurations have been presented showing the effect of key parameters on system performance. The efficiency of low temperature Kalina cycle system is noted to be 12.95% operating at 145oC. The cycle efficiency has improved by 2% with the incorporation of an auxiliary superheater in the system. The incorporation of an auxiliary separator increases NH3 concentration in the vapour mixture and enables operation of the system at reduced pressure. Further, a combined system has been designed that produces electricity and cooling effect simultaneously. The combined cycle shows gain in thermal efficiency by 6%.
对利用低温地热热源的Kalina循环发电系统进行了数值研究。已经在MATLAB中开发了用于评估工作流体的热特性的计算机代码。考虑到适合印度气候条件的操作参数,对系统的性能进行了分析。对Kalina循环配置进行了参数分析,显示了关键参数对系统性能的影响。低温Kalina循环系统的效率为12.95%,运行温度为145℃。通过在系统中加入辅助过热器,循环效率提高了2%。辅助分离器的加入增加了蒸汽混合物中的NH3浓度,并使系统能够在减压下运行。此外,还设计了一种同时产生电力和冷却效果的组合系统。联合循环的热效率提高了6%。
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引用次数: 2
期刊
Progress in Industrial Ecology
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