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Measurement of Vibration on The Alternator Due to The Influence of Rotation Speed 转速对交流发电机振动影响的测量
Subekti Subekti, H. Pranoto, M. N. Hidayat, Basuki Dwi Efendy
The alternator or dynamo ampere is a device that functions as a generator that produces alternating current (AC) and converts it to direct current (DC). Signs of damage that often occur due to damage to the Alternator are the smell of burning, squeaking, dim spotlights, indicator lights, malfunction of the battery, and the supply of electricity. These signs will cause the vehicle to stop in the middle of the trip the electricity supply is very lacking. This requires that preventive maintenance checks on the alternator are a must in the automotive world. In this paper we research measuring the vibration of the alternator due to the influence of rotation speed (750 rpm and 1800 rpm), to predict damage to the alternator of the Daihatsu Luxio vehicle. The results of this study indicate that at the rotational speed of 750 rpm and 1800 rpm, were found 1x rpm the condition of the vibration amplitude on the alternator is smaller than the alternator in poor condition, this is due to the presence of an unbalanced alternator. Also, vibration due to misalignment is obtained because it has characteristics, among others: vibrations with a frequency of 1xRPM and/or accompanied by a relatively large 2xRPM, and relatively high vibration in the axial direction.
交流发电机或发电机安培是一种可以产生交流电并将其转换为直流电的发电机。由于交流发电机损坏而经常出现的损坏迹象是燃烧的气味,吱吱声,昏暗的聚光灯,指示灯,电池故障和电力供应。这些标志会导致车辆在旅途中停下来,因为电力供应非常缺乏。这就要求在汽车行业必须对交流发电机进行预防性维护检查。本文研究了测量转速(750转/分和1800转/分)对交流发电机振动的影响,以预测大发陆秀汽车交流发电机的损坏。本研究结果表明,在转速为750转/分和1800转/分时,分别发现1x转/分的情况下交流发电机上的振动幅值小于交流发电机的不良状态,这是由于交流发电机存在不平衡造成的。此外,由于不对准引起的振动,因为它具有以下特征:频率为1xRPM和/或伴随着相对较大的2xRPM的振动,以及轴向相对较高的振动。
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引用次数: 0
Implementation of Lean Manufacturing and Waste Minimization to Overcome Delay in Metering Regulating System Fabrication Process using Value Stream Mapping and VALSAT Method Approach (Case Study: Company YS) 运用价值流图和VALSAT方法实现精益生产和废物最小化以克服计量调节系统制造过程中的延迟(案例研究:YS公司)
Adizty Suparno, M. Kholil, Farichatus Sa’diyah, S. Hasan
Company YS participates in managing the natural gas network by creating a Metering Regulating System (MRS), which is a tool to measure gas usage and damage to the natural gas network. Based on the data obtained, the MRS delivery process was often not in accordance with the agreed schedule, there was a delay of up to 46%, namely 50 days late from the planned schedule. To overcome these delays, waste reduction is carried out by mapping the overall condition of the company in Value Stream Mapping (VSM) and mapping in detail with the Value Stream Mapping Analysis Tools (VALSAT). In the VSM method, a Current Value Stream Mapping is carried out which then identifies the waste in which the correlation score between the wastes is described in a matrix called the Waste Relationship Matrix then followed by the calculation of the Waste Assessment Questionnaire. Then in the VALSAT method, further waste identification was carried out using seven tools. The most influential percentage of waste that has been obtained is then searched for the root cause using a fishbone diagram and then eliminated and depicted in the Future Value Stream Mapping. The most influential waste in the fabrication process is Waiting and after repairs according to the recommendations, the lead time is obtained from 41,822.60 minutes or 99 working days to 35,055.60 minutes or 83 working days so that the fabrication process can be completed 3 days faster than scheduled.
YS公司通过创建计量调节系统(MRS)参与管理天然气网络,该系统是测量天然气使用情况和天然气网络损坏的工具。根据获得的数据,MRS交付过程经常不按照商定的时间表进行,有高达46%的延迟,即比计划的时间表晚了50天。为了克服这些延迟,通过在价值流图(VSM)中绘制公司的整体状况,并使用价值流图分析工具(VALSAT)详细绘制,来减少浪费。在VSM方法中,进行当前价值流映射,然后识别废物,其中废物之间的相关性评分在称为废物关系矩阵的矩阵中描述,然后计算废物评估问卷。然后在VALSAT方法中,使用7种工具进行进一步的废物识别。然后使用鱼骨图查找已获得的最具影响力的浪费百分比的根本原因,然后在未来价值流图中消除并描述。制造过程中影响最大的浪费是等待,根据建议维修后,交货时间从41,822.60分钟(99个工作日)减少到35,055.60分钟(83个工作日),使制造过程比计划提前3天完成。
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引用次数: 0
Synchronization of Catch Fish Data in Fisheries e-Logbook with a Vessel Monitoring System 利用船舶监测系统同步渔业电子日志中的渔获数据
A. Wahab, Bayu Waseso, H. Pranoto
Indonesia as an archipelago country has many residents whose livelihoods is fishermen. Traditional fishermen who are scattered in various provinces need a tool that can help to record fish catch data after they sail. This study aims to propose a method for synchronizing fish catch data between e-logbook and a fishing vessel monitoring system. The Unix timestamp reference was used to help synchronize fish catch data with the position in the monitoring system, and it was expected to run well. The results of this study are fisheries e-logbooks for Android devices equipped with data synchronization features. In the future, it would be better if a tool was made to help transmit data from the middle of the sea for traditional fishermen.
印度尼西亚作为一个群岛国家,有许多居民以渔民为生。分散在不同省份的传统渔民需要一种工具,可以帮助他们在出海后记录渔获数据。本研究旨在提出一种在电子日志与渔船监测系统之间同步渔获数据的方法。Unix时间戳参考用于帮助将渔获数据与监测系统中的位置同步,预计其运行良好。本研究的结果是配备数据同步功能的Android设备的渔业电子日志。在未来,如果有一种工具可以帮助传统渔民从海中传输数据,那就更好了。
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引用次数: 1
Development of Palm Shell Base Activated Carbon for Volatile Organic Compounds (VOCs) Emissions Absorption 棕榈壳基活性炭吸附挥发性有机化合物(VOCs)的研究进展
A. M. Leman, M. S. Muzarpar, Mohd Norhafsam Maghpor, K. Rahman, N. Hassan, N. Misdan, Supaat Zakaria
High concentration of indoor air contaminant commonly released by human activities, furniture, building materials, carpets, cleaning product and paints. BTEX contains Benzene, Toluene, Ethylbenzene and Xylene (BTEX) is categorized into VOCs which are indicative of harmful chemicals especially for indoor air. Therefore, it needs the sampling media for absorption before it could be analyse in the specific laboratory. One of the challenging technology to absorb BTEX is by using Palm Shell Activated Carbon (PSAC).  Malaysia has a second largest country that produce palm oil which led to abundant of palm shell as waste material. Activated carbon is created through the carbonization, crushing and activation process. Carbonization process is conducted in various holding time of 1, 2 and 3 hours which called by CT1. CT2 and CT3 hours, respectively. Activation process is conducted through physical activation at temperature of 900 0C for 1 hour, chemical activation is conducted by Potassium Hydroxide (KOH) with ratio of 1:1 (charcoal: chemical) and holding time for 12 hours. It heated by furnace at temperature of 850 0C for 1 hours in order to improve the porosity and larger surface area. The physical properties were conducted by ASTM 3713, 3714 and 3715 for moisture, as and volatile content measurement. Surface morphology and composition as well as porosity image is characterized by Scanning Electron Microscopy (SEM) coupled by Energy Dispersive Spectroscopy (EDS) machine. The result shows that the lowest ash, moisture and volatile content is shown by CT1 sample, but it has not completely carbonized as compared to CT2 and CT3. Moreover, CT3 has highest ash, moisture and volatile content but it has lowest fixed carbon as compared to CT1 and CT2. Therefore, CT2 hours is selected for further process. In microstructure analysis is observed that the PSACphysical+chemical has larger number of porosities with the diameter approximately of 50 to 150 µm, for PSACphysical approximately of 25 to 100 µm and PSACchemical of below than 50 µm. Composition analysis is observed that the sample is mainly consists of Carbon (C), Oxygen (O) and Potassium (K) content. Where larger porosity is in-line with the increment of K content which indicated in larger adsorption capacity. It can be summarized that palm shell with 2 hours carbonization time and it activated become PSACphysical+chemical has a high potential to larger adsorption capacity of indoor air contaminant adsorption. It is being further explore for sampling media of BTEX.
高浓度的室内空气污染物,通常由人类活动、家具、建筑材料、地毯、清洁产品和油漆释放。BTEX含有苯、甲苯、乙苯和二甲苯(BTEX),被归类为VOCs,是室内空气中有害化学物质的指示性物质。因此,在特定的实验室进行分析之前,需要取样介质进行吸收。利用棕榈壳活性炭(PSAC)吸收BTEX是一项具有挑战性的技术。马来西亚是世界第二大棕榈油生产国,这导致了大量的棕榈壳作为废料。活性炭是通过炭化、粉碎和活化过程产生的。碳化过程在不同的保温时间下进行,分别为1、2和3小时,称为CT1。CT2和CT3小时。活化过程采用900℃温度下物理活化1小时,化学活化采用氢氧化钾(KOH)以1:1的比例(木炭:化学品)保温12小时。经炉温850℃加热1小时,改善气孔率,增大比表面积。物理性质按照ASTM 3713、3714和3715进行水分、砷和挥发性含量的测量。利用扫描电子显微镜(SEM)和能谱仪(EDS)对其表面形貌、成分和孔隙率进行了表征。结果表明,CT1的灰分、水分和挥发分含量最低,但与CT2和CT3相比,还没有完全碳化。与CT1和CT2相比,CT3的灰分、水分和挥发分含量最高,但固定碳含量最低。因此,选择CT2小时进行进一步处理。微观结构分析发现,PSACphysical+chemical的孔隙数量较多,孔径约为50 ~ 150µm, PSACphysical孔径约为25 ~ 100µm, PSACchemical孔径小于50µm。成分分析发现样品主要由碳(C)、氧(O)和钾(K)组成。孔隙度越大,吸附量越大。综上所述,炭化时间为2小时的棕榈壳经活化后成为psacc物理+化学,对室内空气污染物的吸附能力较大,具有较高的潜力。BTEX的取样介质正在进一步探索中。
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引用次数: 1
Innovation Design and Development of PET Plastic Waste Processing Machines by Extruder Method 挤出法PET废塑料处理机的创新设计与开发
H. Pranoto, Z. Arifin, Henry Carles
According to the Ministry of Environment (KLH), Indonesia's average population produces 189 thousand tons of garbage per day. Of this amount, 15% is plastic waste or 28.4 thousand tons of plastic waste per day. The famous handling of plastic waste is 3R (Reduce, Reuse, Recycle). Reduce is reducing the purchase or use of goods made from plastic, especially disposable items. Reuse is the repeated use of plastic-based items.  Recycle is recycling goods made of plastic.  The method used in this design study is to use SolidWorks software by combining the literature study VDI221 to obtain a variant of the design results that will be used. The study results do a plastic bench machine that is integrated to produce plastic seeds, which are PET-shaped, which are extruded in a device that has been brewed. From the results of the design in the data processing and design specifications of the PET plastic waste-processing machine with the extruder method, the construction consists of several units, namely, Shredder unit, Extruder unit, Cutter unit, and Machine frame. The shredder unit serves to destroy plastic waste that is still intact in pieces before being processed in the extruder unit. The extruder unit functions to melt PET waste to be extruded using a screw. The cutter unit operates to cut processed extrusion waste into pellet granules. The engine frame is used to support the entire engine unit. The results of the Plastic Waste Extruder Machine design process with an Autodesk inventor are summarized in the following specifications: machine dimensions are 1625 mm long, 300mm wide, and 1325mm high; screw extruder uses a metering screw type with a diameter of 50.8mm (2 inches) with a length: diameter ratio of 20: 1, so the screw length is 1016mm, estimated throughput rate = 84 lb/h (42kg / h), the motor used is 5.5 PK (4 KW) with a rotation speed of 1450.
根据环境部(KLH)的数据,印度尼西亚的平均人口每天产生18.9万吨垃圾。其中15%是塑料垃圾,即每天284000吨塑料垃圾。著名的塑料垃圾处理方法是3R (Reduce, Reuse, Recycle)。“减少”是指减少购买或使用塑料制品,尤其是一次性物品。重复使用是指重复使用塑料制品。回收就是回收塑料制品。本次设计研究采用的方法是利用SolidWorks软件结合文献研究VDI221来获得将要使用的设计结果的变体。研究结果是一个塑料工作台机器,它集成了生产pet形状的塑料种子,这些种子在一个已经酿造的设备中被挤出。从数据处理和挤出法PET塑料垃圾处理机设计规范的设计结果来看,其结构由碎纸机单元、挤出机单元、切割机单元和机架几个单元组成。碎纸机单元用于在挤出机单元处理之前破坏仍然完好无损的塑料废物。挤出机单元的功能是使用螺杆熔化待挤出的PET废料。切割装置的作用是将加工过的挤出废料切割成颗粒状。机框用于支撑整个机框。塑料垃圾挤出机设计过程的结果与Autodesk发明家总结为以下规格:机器尺寸为1625mm长,300mm宽,1325mm高;螺杆挤出机采用直径为50.8mm(2英寸)的计量螺杆型,长径比为20:1,因此螺杆长度为1016mm,估计吞吐量= 84 lb/h (42kg /h),所用电机为5.5 PK (4 KW),转速为1450。
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引用次数: 1
The Adsorption Mechanism of Activated Carbon and Its Application - A Review 活性炭的吸附机理及其应用研究进展
M. S. Muzarpar, A. M. Leman, Norhafsam Maghpor, N. Hassan, Norasyikin Misdana
Activated carbon (AC) was recognized by many researchers as useful substance in adsorption of impurities. Several processes involved in the production of AC which were carbonization, crushing, and activation process. Carbonization of carbon required high temperature up to 900oC. Then the carbon will be crush to a desired size for activation process. Activation of carbon can be either chemical activation, physical activation or combination of chemical and physical activation which called physiochemical activation. The mechanism adsorption of AC commonly due to its micropore present in the carbon or the weak vander waals forces which can attract the impurities. Activated carbon have multiple function in human daily life. This study will be discuss the function of AC in the production face mask, water filtration and air filtration.
活性炭作为一种吸附杂质的有用物质,已被许多研究者所认识。活性炭的生产过程包括炭化、破碎和活化。碳的碳化需要高达900摄氏度的高温。然后,碳将被粉碎到所需的尺寸活化过程。碳的活化可以是化学活化、物理活化或化学活化与物理活化的结合,称为物理活化。活性炭吸附的机理一般是由于活性炭中的微孔或弱的范德华力对杂质的吸附作用。活性炭在人类日常生活中具有多种功能。本研究将讨论空调在生产口罩、水过滤和空气过滤中的作用。
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引用次数: 5
The Study of Plate Number Recognition for Parking Security System 泊车安全系统车牌号码识别的研究
Shakeeb M.A.N. Abdul Samad, F. Heltha, M. Faliq
Car Plate Number Recognition System is an important platform that can be used to identify a car vehicle identity. The Recognition System is based on image processing techniques and computer vision. A webcam is used to capture an image of the car plate number from different distance, and the identification is conducted through  four processes of stages: Image Acquisition Pre-processing, Extraction, Segmentation, and Character Recognition. The Acquisition Pre-processing stage is extracted the region of interest of the image. The image is captured by live video of the webcam, then converted to grayscale and binary image. The Extraction stage is extracted the plate number characters from binary image using a connected components method. In the Segmentation stage is done by implementing horizontal projection as well as moving average filter. Lastly, in the Character Recognition, is used to identify the segmented characters of the plate number using optical character recognition. The proposed method is worked well for Malaysian's private cars plate number, and can be implemented in car park system to increase level of security of the system by confirming the bar code of the parking ticket and the plate number of the car at the incoming and outgoing gates.
车牌号码识别系统是一个重要的平台,可以用来识别汽车的车辆身份。该识别系统基于图像处理技术和计算机视觉。利用网络摄像头从不同距离采集车牌号码图像,通过图像采集预处理、提取、分割、字符识别四个阶段进行识别。采集预处理阶段提取图像的感兴趣区域。图像由网络摄像头的实时视频捕获,然后转换为灰度和二值图像。提取阶段采用连通分量法从二值图像中提取车牌号码字符。在分割阶段是通过水平投影和移动平均滤波来完成的。最后,在字符识别方面,采用光学字符识别技术对车牌号码的分割字符进行识别。所提出的方法在马来西亚私家车车牌号上效果良好,可以在停车场系统中实施,通过在进出入口处确认停车票条形码和车辆车牌号来提高系统的安全性。
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引用次数: 0
Design and Build A Plastic Pellet Monitor System Prototype on An Injection Molding Plastic Storage Tank with The Blynk Application 用Blynk软件在注塑塑料储罐上设计并构建塑料颗粒监测系统原型
A. D. Rochendi, Irvan Kampono
Plastic injection molding machines, plastic pellet filling is generally done manually in a closed tank. Operators have difficulty seeing the level of plastic pellets in the storage tank, it disturbs work productivity. The research that was carried out was the prototype design of monitoring the volume of plastic pellets in the storage tank using the HC-SR04 ultrasonic sensor ESP8266 data processing equipped with LCD as well as data communication media. The plastic pellet tank monitor system can work properly as expected. The average accuracy of the ultrasonic sensor 1 is 97.2% and the average accuracy of the ultrasonic sensor 2 is 95.3%. Ultrasonic sensor readings in this study the minimum level is at 0 cm and the maximum level is 32.8 cm. It takes an average of 1.9 seconds from reaching the minimum limit until a notification appears on the Blynk application.
塑料注塑机中,塑料颗粒填充一般是在密闭罐内手动完成的。操作人员很难看到储罐中塑料颗粒的水平,这影响了工作效率。本研究是利用HC-SR04超声波传感器ESP8266对储罐内塑料颗粒的体积进行监测的原型设计,该传感器配有LCD和数据通信介质进行数据处理。该塑料颗粒罐监控系统能够正常工作。超声波传感器1的平均精度为97.2%,超声波传感器2的平均精度为95.3%。本研究中超声波传感器的读数最小水平为0 cm,最大水平为32.8 cm。从达到最小限制到Blynk应用程序上出现通知平均需要1.9秒。
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引用次数: 1
Application of Vendor Managed Inventory Cooperation Model to Encourage Distribution of Products in Ud. Sari Jaya 供应商管理库存合作模式在促进产品分销中的应用。纱丽Jaya
Andary Asvaroza Munita, M. Kholil, G. R. Siwi, Adizty Suparno
UD. Sari Jaya is a home industry that produces cassava and other tubers into chips. Cassava chips are the main product because of their high level of consumer interest in the product compared to others. The Problems faced by UD. Sari Jaya is that they are unable to meet the market demand more effectively. In the process of providing the needs, UD. Sari Jaya often performs several deliveries to each Stall caused by the lack of product availability at Stall, causing demand to be unfulfilled. The number of Retailers to be served, the lack of information on needs is one of the obstacles in the process of inventory replenishment. Vendor Managed Inventory (VMI) is one of the Collaboration Model in the supply chain between producers and retailers where collaboration is expected to make arrangements regarding the number of lot sizes order as well as the frequency of deliveries to each Stall with a minimum total cost, by thus UD. Sari Jaya can have good control in the process of fulfilling the needs of this Cassava Chips.
UD。Sari Jaya是一个生产木薯和其他块茎制成薯片的家庭产业。木薯片是主要产品,因为与其他产品相比,消费者对木薯片的兴趣很高。UD面临的问题。Sari Jaya是他们无法更有效地满足市场需求。在提供需求的过程中,UD。Sari Jaya经常对每个摊位进行多次交付,因为摊位上缺乏产品可用性,导致需求无法满足。需要服务的零售商数量多,缺乏需求信息是库存补充过程中的障碍之一。供应商管理库存(VMI)是生产商和零售商之间的供应链合作模式之一,合作旨在以最小的总成本安排批量订单的数量以及向每个摊位交付的频率。Sari Jaya在满足木薯片需求的过程中可以有很好的控制。
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引用次数: 0
Implementation of Continuous Review System Method, Periodic Review System Method and Min-Max Method for Cheese Powder Inventory (Case Study: PT. Mayora Indah TBK) 奶酪粉库存持续评审法、定期评审法和最小-最大法的实施(案例研究:PT. Mayora Indah TBK)
M. Kholil, Indra Almahdy, Annisa Fortinina, Adizty Suparno
PT. Sejahtera Mitra Lestari is a company engaged in manufacturing industrial chemicals specifically for the rubber industry. The irregular placement of finished products in the storage can cause errors in the delivery of goods due to good management for delivering goods with a relatively fast time. The effort to overcome this problem is through designing of warehouse layout with the Class-Based Storage method. Grouping based on popularity. Stages of research carried out by calculating the warehouse, the frequency of displacement, the number of storage places, the displacement distance. Improvements begin by sorting material based on frequency and variations of three classes, namely A, B, C. To design the layout, information is needed when making a new storage layout. The results showed that the layout of the optimal results could reduce the displacement distance by 17.19% in 6 months and allow space to be 73.91%.
PT. Sejahtera Mitra Lestari是一家专门为橡胶行业生产工业化学品的公司。成品在仓库中的不规则放置会导致发货错误,因为管理得好,发货时间相对较快。为了克服这一问题,采用基于类的存储方法设计仓库布局。根据受欢迎程度分组。研究阶段通过计算仓库的位移频率、存储场所的数量、位移距离来进行。改进首先是根据A、B、c三类的频率和变化对材料进行排序。为了设计布局,在制作新的存储布局时需要信息。结果表明:优化后的布局在6个月内可将位移距离缩短17.19%,空间允许度为73.91%。
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引用次数: 3
期刊
International Journal of Advanced Technology in Mechanical, Mechatronics and Materials
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