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Electrical Contacts - 1991 Proceedings of the Thirty-Seventh IEEE HOLM Conference on Electrical Contacts最新文献

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The study of the simulation control and test system for relay contacts operation with microcomputer 基于微机的继电器触点动作仿真控制与测试系统的研究
H. Fang, J. Jiang
Newly designed test equipment for studying relay contact materials and for testing relay contact performance is described. The equipment not only can simulate various parameters of a relay contact, e.g. contact make and break speeds, contact force at make, contact bounce, but it can also monitor parameters characterizing contact performance automatically, such as voltages across the contacts at make and break, contact welding force, and contact resistance. It can also measure the arcing time of each make and break. Under the same relay operating condition, the influence of contact materials on contact resistance, make and break current and arc time constant on arcing time distribution, and contact structure on arcing time were studied. The results obtained can be used to select contact materials for different relay operating conditions.<>
介绍了为研究继电器触点材料和测试继电器触点性能而新设计的试验设备。该设备不仅可以模拟继电器触点的各种参数,如触点闭合和断开速度、触点闭合力、触点弹跳等,还可以自动监测触点闭合和断开时的电压、触点焊接力、触点电阻等表征触点性能的参数。它还可以测量每次闭合和断开的电弧时间。在相同的继电器工作条件下,研究了触点材料对触点电阻、通断电流和电弧时间常数对电弧时间分布的影响,以及触点结构对电弧时间分布的影响。所得结果可用于选择不同继电器工作条件下的触点材料。
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引用次数: 1
Copper-graphite brushes lined with porous metals 内衬多孔金属的铜石墨刷
K. Okada, M. Yoshida
New copper-graphite brushes lined with porous copper have been developed and tested. The new brushes are produced by applied powder metallurgy. They can absorb the vibration caused by sliding friction. The friction coefficient, specific wear rate, and contact voltage drop for the new brushes are superior to those of conventional ones without lining.<>
研制并试验了一种内衬多孔铜的新型铜石墨刷。新型电刷采用应用粉末冶金技术生产。它们能吸收滑动摩擦引起的振动。新型电刷的摩擦系数、比磨损率、接触压降均优于无衬里的传统电刷。
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引用次数: 2
Fretting behavior of gold flashed palladium, palladium nickel and palladium silver contact materials 金闪钯、钯镍和钯银接触材料的微动行为
P. Lees, D.W.M. Williams
Palladium and palladium-alloy contact materials manufactured by both electroplating and skive inlay cladding technologies were evaluated for adhesive and abrasive wear behavior. The contact materials were coated with 0.1- mu m-thick hard gold electroplate and tested again to determine the effect of the coating on wear behavior. Selected contact finishes with the gold flash were subjected to fretting conditions in the presence of organic vapors to determine susceptibility to frictional polymer formation. It was found that, in general, palladium and palladium-alloy 'flats' cause rider wear, and the durability of wrought Pd-Ag was significantly improved by alloying with small amounts of Ni. The gold flash altered the wear behavior of plated Pd-Ni and clad Pd-Ag but not plated Pd-Ag and clad Pd-Ag-Ni. Type-I frictional polymers were produced on the gold flashed Pd-Ag electroplates and gold flashed Pd-Ag-Ni inlays but not on the gold flashed Pd-Ni electroplates. It was determined that the wear mechanism and therefore the resultant contact surface materials controlled the formation of frictional polymer. The increase in contact resistance at end of test was attributed to rider wear and the exposure of the nickel underplate.<>
研究了电镀和摩擦镶嵌覆层技术制备的钯及其合金接触材料的粘接磨损性能和磨料磨损性能。在接触材料表面镀上0.1 μ m厚的硬金电镀层,再次测试镀层对磨损性能的影响。在有机蒸气存在的情况下,选定的与金闪光接触的表面处理受到微动条件的影响,以确定对摩擦聚合物形成的敏感性。研究发现,一般来说,钯和钯合金的“平片”会导致车座磨损,而与少量的Ni合金化可以显著提高锻造Pd-Ag的耐久性。金闪光改变了镀Pd-Ni和包覆Pd-Ag的磨损行为,但没有改变镀Pd-Ag和包覆Pd-Ag- ni的磨损行为。在金闪镀的钯银电镀板和金闪镀的钯银镍嵌体上产生了i型摩擦聚合物,而在金闪镀的钯镍电镀板上则没有。确定了磨损机理和由此产生的接触面材料控制了摩擦聚合物的形成。试验结束时接触电阻的增加是由于车座磨损和镍衬底的暴露
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引用次数: 7
Description and test results of a current collection system for continuous duty HPG 一种连续工作高压pg电流采集系统的描述和测试结果
A. Challita, B. K. Ahrens, D. Bauer
A current collection system which includes a cooling system capable of operating at high velocities and current densities is needed before a continuous-duty compact HPG (homopolar generator) can be designed and built. The authors developed a current collection system that is capable of continuous operation at current densities of 40 MA/m/sup 2/ and a tip speed of 250 m/s. The current collection system is an integrated current collection/actuation/cooling system. The current collectors are solid copper leaves, 0.33 mm thick, that are mounted on a circular holder. The actuation system is a piston that actuates the collectors onto the slipring axially. Thin film evaporation cooling, at the interface between the collector and slipring, is used to remove the heat generated. Thin coolant films are wiped on the slipring. A slipring current density of 13 MA/m/sup 2/ at 175 m/s for 20 s was demonstrated. The system reaches steady state operation in 4 s. A heat removal capability of 15 MW/m/sup 2/ with the thin film evaporation technique was demonstrated. The contact resistance density was about 20n Omega -m/sup 2/.<>
在设计和制造连续工作紧凑型HPG(同极发电机)之前,需要一个电流收集系统,包括一个能够在高速度和高电流密度下运行的冷却系统。作者开发了一种电流收集系统,该系统能够在电流密度为40 MA/m/sup / /和尖端速度为250 m/s的情况下连续工作。电流收集系统是一个集成的电流收集/驱动/冷却系统。电流收集器是0.33毫米厚的实心铜片,安装在一个圆形支架上。驱动系统是一个活塞,驱动收集器轴向滑动。薄膜蒸发冷却,在集热器和滑动之间的界面,被用来去除产生的热量。在滑块上抹上薄薄的冷却液膜。在175 m/s下持续20 s的滑动电流密度为13 MA/m/sup /。系统在4秒内达到稳态运行。利用薄膜蒸发技术可获得15 MW/m/sup / /的散热能力。接触电阻密度约为20n ω -m/sup 2/。
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引用次数: 1
Surface accumulation rate of diffusing species on thin gold electroplates 薄金电镀板上扩散物质的表面积累速率
L. Revay
An analysis of the accumulated species on the surface of Co-hardened gold electroplates has been carried out. The samples were aged in a common basement air environment at 85, 125, and 150 degrees C for periods of 1 to 12 months. Different gold coating thicknesses were used: 0.3 and 1.0 mu m on phosphor bronze substrate with or without 5 mu m nickel underplates. The accumulation rates of surface films were evaluated using contact resistance probing. Auger electron spectroscopy was employed to characterize the surface species. The values of contact resistance (CR) recorded are consistent with parabolic growth kinetics and have been utilized to extrapolate estimated lifetimes based on the failure criteria of increases in CR to 20, 50, and 100 m Omega levels.<>
对共硬化金电镀板表面的沉积物质进行了分析。样品在85、125和150摄氏度的普通地下室空气环境中陈化1至12个月。不同的金涂层厚度:0.3和1.0 μ m在磷青铜基片上,有或没有5 μ m的镍基片。采用接触电阻探针法测定了表面膜的积累速率。利用俄歇电子能谱对表面物质进行了表征。所记录的接触电阻(CR)值与抛物线生长动力学一致,并已用于根据CR增加到20、50和100 m ω水平的失效标准推断估计的寿命。
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引用次数: 2
Vickers microhardness evaluation of multilayer platings for electrical contacts 电触点用多层镀层的维氏显微硬度评定
P. Engel
A test procedure is described which utilizes the composite microhardness rendered by a superficial Vickers test. At moderate loads (typically P=100 and 200 g) the superficial hardness reading yields information on the concerted influences (thicknesses and hardnesses) of all the films deposited over the substrate. From the Vickers microhardness measurement one can determine the properties (thickness and intrinsic hardness) of the surface film. Experimental data and the computational procedure are described for relatively thin platings, i.e. t/d values not exceeding 0.2. The role of the properties for each layer in a composite is investigated. An error analysis is given for evaluating the potential accuracy inherent in practical measurements.<>
描述了一种利用由表面维氏试验呈现的复合显微硬度的测试程序。在中等负载(通常为P=100和200 g)下,表面硬度读数产生有关沉积在衬底上的所有薄膜的协同影响(厚度和硬度)的信息。通过维氏显微硬度测量,可以确定表面膜的性能(厚度和内在硬度)。描述了相对较薄的镀层的实验数据和计算过程,即t/d值不超过0.2。研究了复合材料中各层性能的作用。对实际测量中固有的潜在精度进行了误差分析
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引用次数: 7
Enhanced sulfur segregation in plastically deformed OFHC Cu and the effect of surface segregated sulfur on electric contact resistance 塑性变形OFHC Cu中硫偏析增强及表面偏析硫对接触电阻的影响
R. Kothari, R. Vook
The effects of thermally segregated sulfide films on the contact resistance of OFHC copper specimens have been examined. Contact resistances were measured in situ in UHV for SiC abraded and POL polished copper specimens at dry circuit levels. It was found that at low sulfur concentrations (<10 a/o) the segregated sulfide films did not have an appreciable effect on the contact resistance. Above a critical sulfur surface concentration of about 10 a/o, a sharp increase was observed in the contact resistance values. A saturation effect was observed at higher sulfur concentrations. A model was proposed to explain the growth mechanism of the segregated sulfide film that explains the contact resistance behavior. Sulfur was found to disappear from specimen surfaces after air exposure of about 72 hours. Contact resistance values obtained after air exposure showed a steady increase with exposure due to the growth of an oxide layer. The values of the contact resistance increased at about 2.13%/h for both SiC and POP specimens.<>
研究了热分离硫化膜对OFHC铜试样接触电阻的影响。在特高压条件下,原位测量了SiC研磨和POL抛光铜试样在干路水平下的接触电阻。发现在低硫浓度下(>
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引用次数: 5
Comparison of sulfide films formed on copper by surface segregation and wet H2S exposure 表面偏析与湿式H2S暴露在铜表面形成硫化物膜的比较
J.G. Zhang, D. Zhai, M.D. Zhu, L. Chen, R. Vook, R. Kothari
It is shown that the sulfide films formed in a technical vacuum on copper are composed mainly of Cu/sub 2/O and Cu/sub 2/S, and have a composition slightly different from films formed by an H/sub 2/S exposure. AES (Auger electron spectroscopy) depth profiles and ESCA (electron spectroscopy for chemical analysis) experiments showed that surface segregated sulfide films formed in ultrahigh vacuum as well as those formed in a technical vacuum disappeared on air exposure of approximately 5 to 7 days. At the same time the characteristic oxygen photoemission lines from Cu/sub 2/O and CuO increased significantly. It is concluded that the sulfur was entirely replaced by oxygen and that the resulting free sulfur, which has a high vapor pressure at room temperature, simply evaporated. A similar tendency was observed for the sulfide film formed on wet H/sub 2/S exposure (1.5-2 p.p.m.) after a 7 day air exposure. An AES depth profile showed that part of the sulfide film was buried by oxide and part of it vanished. The polarity effect on thick films formed by wet H/sub 2/S was significant; it decreased with decreasing film thickness. A polarity effect was also found on a sulfur segregated surface formed in technical vacuum; however, it degraded rapidly with time.<>
结果表明:在铜表面技术真空下形成的硫化膜主要由Cu/sub - 2/O和Cu/sub - 2/S组成,其组成与H/sub - 2/S暴露形成的膜略有不同。AES(俄歇电子能谱)深度剖面和ESCA(化学分析电子能谱)实验表明,在超高真空和技术真空中形成的表面分离硫化物膜在空气暴露约5至7天后消失。同时Cu/sub 2/O和CuO的特征氧光发射谱线显著增加。由此得出的结论是,硫完全被氧所取代,由此产生的游离硫在室温下具有很高的蒸气压,只是蒸发了。在空气暴露7天后,在湿H/sub 2/S暴露(1.5-2 p.m)上形成的硫化物膜也有类似的趋势。AES深度剖面显示,硫化膜部分被氧化物埋没,部分消失。湿H/sub /S形成的厚膜极性效应显著;随膜厚的减小而减小。在技术真空中形成的硫分离表面也发现极性效应;然而,随着时间的推移,它会迅速降解。
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引用次数: 5
Glowing contact areas in loose copper wire connections 在松动的铜线连接的发光接触区域
I. Sletbak, R. Kristensen, H. Sundklakk, G. Nåvik, M. Runde
Laboratory experiments have shown that, when a current-carrying, loose copper wire connection is exposed to mechanical vibrations, a layer of Cu/sub 2/O grows to form a bridge between the contact members, bonding them to one another. Due to the strongly negative temperature coefficient of Cu/sub 2/O at high temperatures, the current is concentrated in a thin, glowing filament at or near the surface of the oxide bridge. The maximum temperature of this filament was found to be 1200-1300 degrees C. Under the action of this hot filament a rapid oxidation of the copper continues until, in the end, most of the circumference of the copper wires has been converted to Cu/sub 2/O to a depth of a few tenths of a mm. As the corrosion proceeds the power dissipation increases to values which can cause fire hazards if a similar situation occurs in electrical apparatus or installations. According to statistics, loose connections or broken wires are known to be the cause of many fires. The phenomenon described explains how a temperature high enough to initiate a fire can arise even when the current through the connection is limited by the load impedance to values of less than 1 ampere.<>
实验室实验表明,当携带电流的松散铜线连接暴露在机械振动下时,一层Cu/sub /O就会生长起来,在接触部件之间形成桥梁,将它们彼此连接起来。由于Cu/sub 2/O在高温下具有很强的负温度系数,电流集中在氧化物桥表面或其附近的细丝中。灯丝被发现的最高温度1200 - 1300度c,这热丝的作用下快速氧化铜矿的继续,直到最后,大部分的周长铜线已经转化为铜/订阅2 / O零点几毫米的深度。随着腐蚀的进行功耗增加值可能导致火灾隐患如果类似的情况发生在电气设备或装置。据统计,许多火灾都是由于电线松动或断线引起的。所描述的现象解释了即使通过连接的电流被负载阻抗限制在小于1安培的值,也会产生足以引发火灾的温度。
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引用次数: 38
Electrical contact phenomena during impact 冲击时的电接触现象
J. McBride, S. Sharkh
The authors outline the theory of impact as it applies to electrical contacts. The concept of the coefficient of restitution is evaluated as a means of modeling the events at impact. The events occurring during the impact of electrical contacts are vital to the long-term reliability of the contacts; so design parameters are considered in terms of their influence upon the dynamics of impact and bounce. Experimental studies are presented which include the measurement of impact forces, impact time, and both current and voltage characteristics. The influence of preimpact arcing is evaluated in the medium current range, and is shown to have an effect on the events occurring during the first impact. A mathematical model is proposed for electrical contact bounce, but it is shown that reducing the arcing may not always reduce contact wear.<>
作者概述了冲击理论,因为它适用于电接触。对恢复系数的概念进行了评估,作为对撞击事件进行建模的一种手段。电触点冲击过程中发生的事件对触点的长期可靠性至关重要;因此,设计参数对冲击和弹跳动力学的影响是必须考虑的。实验研究包括冲击力、冲击时间、电流和电压特性的测量。预冲击电弧的影响在中等电流范围内进行了评估,并显示对第一次冲击期间发生的事件有影响。提出了电接触弹跳的数学模型,但表明减小电弧不一定能减小接触磨损。
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引用次数: 37
期刊
Electrical Contacts - 1991 Proceedings of the Thirty-Seventh IEEE HOLM Conference on Electrical Contacts
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