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Simulating Eddy Current Sensors in Blade Tip Timing Application: Modeling and Experimental Validation 涡流传感器在叶尖定时中的模拟应用:建模与实验验证
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87414
N. Jamia, M. Friswell, S. El-Borgi, P. Rajendran
In gas turbines, the blade vibration caused by aerodynamic excitation or by self-excited vibration and flutter leads to high cycle fatigue that represents the main cause of damage in turbomachinery. Turbine operators have resorted to assess the blade vibrations using non-contact systems. One of the well-known non-contact methods is Blade Tip Timing (BTT). BTT is based on monitoring the time history of the passing of each blade tip by stationary sensors mounted in a casing around the blades. The BTT method evaluates the blade time of arrival (ToA) in order to estimate the vibration. To perform the BTT technique, optical sensors were widely used by industry due to their high accuracy and performance under high temperatures, but the main drawback of these systems is their low tolerance to the presence of contaminants. To mitigate this downside, Eddy Current Sensors (ECS) are a good alternative for health monitoring application in gas turbines due to their immunity to contaminants and debris. This type of sensor was used by many researches, predominantly on the experimental side. The focus was to extract response frequencies and therefore the accuracy of the timing measurement was ignored due to the lack of modeling. This paper fills the gap between experiments and modeling by simulating a BTT application where detailed finite element modeling of active and passive ECS outputs was performed. A test rig composed of a bladed disk with 12 blades clamped to a rotating shaft was designed and manufactured in order to validate the proposed models with experimental measurements. Finally, a comparison between these different types of sensor output is presented to show the effect of the blade tip clearance and rotational speed on the accuracy of the BTT measurement.
在燃气轮机中,由气动激励或自激振动和颤振引起的叶片振动导致高周疲劳,这是导致涡轮机械损坏的主要原因。涡轮操作员已经采用非接触式系统来评估叶片振动。其中一种众所周知的非接触方法是叶尖定时(BTT)。BTT是通过安装在叶片周围的固定传感器来监测每个叶片尖端通过的时间历史。BTT方法通过叶片到达时间(ToA)来估计振动。为了实现BTT技术,光学传感器由于其在高温下的高精度和性能而被广泛应用于工业,但这些系统的主要缺点是对污染物的容忍度较低。为了减轻这一缺点,涡流传感器(ECS)是燃气轮机健康监测应用的一个很好的替代方案,因为它们对污染物和碎片具有免疫力。这种类型的传感器被许多研究使用,主要是在实验方面。重点是提取响应频率,因此,由于缺乏建模,定时测量的准确性被忽略。本文通过模拟BTT应用程序填补了实验和建模之间的空白,该应用程序对主动和被动ECS输出进行了详细的有限元建模。设计并制造了一个由12个叶片夹紧在转轴上的叶片盘组成的试验台,通过实验测量验证了所提出的模型。最后,对不同类型的传感器输出进行了比较,以显示叶尖间隙和转速对BTT测量精度的影响。
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引用次数: 0
Development of Novel Compact Compression Specimen for Matrix Compression Damage Initiation and Propagation Behavior in Fiber Reinforced Composites 纤维增强复合材料基体压缩损伤萌生和扩展行为的新型致密压缩试样的研制
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87106
T. McKinley, K. Carpenter, J. Parmigiani
Robust design and analysis of carbon fiber reinforced polymers (CFRP) mandates a thorough understanding of the onset and propagation of damaging mechanisms. Damage can manifest from fiber tension, fiber compression, matrix tension, and matrix compression. Of these damage forms, matrix compression has seen the least attention. Previous work has developed experimental specimens that enabled characterization of the onset and propagation of matrix compression damage. However, if high performance composite materials are used complications can arise when the matrix compression strength (σMC) exceeds the matrix tension strength (σMT). When the σMC/σMT ratio is greater than 2, compact compression (CC) specimens can exhibit matrix tension damage before the onset of matrix compression damage. The onset of matrix tension damage prevents proper characterization of matrix compression damage mechanisms. This paper presents the development of a novel stepped compact compression specimen. The reduced thickness of the stepped region allows significant matrix-compression damage to occur prior to tensile failure. Specimens comprised of 90° plies were fabricated using either a machined taper or a layering process. Both methods were successful however variability in machining generated substantial inconsistency and layering was found to be superior.
碳纤维增强聚合物(CFRP)的稳健设计和分析要求对损伤机制的开始和传播有深入的了解。损伤表现为纤维张力、纤维压缩、基体张力和基体压缩。在这些损伤形式中,基质压缩受到的关注最少。以前的工作已经开发了实验标本,使表征的开始和扩展的基质压缩损伤。然而,如果采用高性能复合材料,当基体抗压强度(σMC)超过基体抗拉强度(σMT)时,就会出现问题。当σMC/σMT比大于2时,致密压缩(CC)试样在基体压缩损伤发生前先出现基体拉伸损伤。基体拉伸损伤的发生阻碍了对基体压缩损伤机理的正确表征。本文介绍了一种新型阶梯压缩试样的研制。阶梯式区域厚度的减小使得显著的基体压缩损伤发生在拉伸破坏之前。由90°层组成的试样采用机械锥度或分层工艺制备。两种方法都是成功的,但是加工中的可变性产生了实质性的不一致,分层被发现是优越的。
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引用次数: 2
Prediction of Leak Rates Through Porous Materials Using Analytical and Numerical Approaches 用解析和数值方法预测多孔材料的泄漏率
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-88683
Ali Salah Omar Aweimer, A. Bouzid, Zijian Zhao
Characterizing the permeation performance of nano-porous material is an initial step towards predicting micro-flows and achieving acceptable designs in sealing and filtration applications. The present study deals with analytical, numerical, and experimental studies of gaseous leaks through soft packing materials. The paper presents a new analytical model to accurately predict and correlate gaseous leak rates through nano-porous materials. The analytical prediction is done with a model of fluid flow through capillaries of an exponentially varying section. Based on Navier-Stokes equations with different flow regimes, the analytical model is used to predict gaseous flow rates through soft packing materials. In addition, for comparison, computational fluid dynamic modelling using CFX software is used to estimate the flow rate of compression packing ring materials assuming the fluid flow to follow Darcy’s law. Helium gas is used as a reference gas to characterize the porosity parameters. The analytical and CFX numerical leak predictions are compared to leak rates measured experimentally using different gas types (Helium, Nitrogen, Air, and Argon) at different pressures and gland stresses. The packing material is subjected to different compression stress levels in order to change its porosity.
表征纳米多孔材料的渗透性能是预测微流动和在密封和过滤应用中实现可接受设计的第一步。本研究涉及软填料气体泄漏的分析、数值和实验研究。本文提出了一种新的分析模型,以准确预测和关联通过纳米多孔材料的气体泄漏率。用一个指数变化截面的毛细管流体流动模型进行了分析预测。基于不同流型的Navier-Stokes方程,采用解析模型对气体在软填料中的流动速率进行了预测。此外,为了进行对比,采用CFX软件进行计算流体动力学建模,假设流体流动遵循达西定律,对压缩填料环材料的流量进行估算。利用氦气作为基准气体表征孔隙度参数。分析和CFX数值泄漏预测与不同气体类型(氦气、氮气、空气和氩气)在不同压力和压盖应力下的泄漏率进行了比较。包装材料受到不同的压缩应力水平,以改变其孔隙率。
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引用次数: 0
Integrated Curvature Sensing of Soft Bending Actuators Using Inertial Measurement Units 基于惯性测量单元的柔性弯曲执行器集成曲率传感
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87104
A. Seibel, Lars Schiller
We introduce a sensor concept for an integrated measurement of the curvature angle of soft bending actuators using inertial measurement units (IMUs). In particular, IMUs are placed at both ends of the soft bending actuator, and the integrated magnetic sensors are used for small and the integrated acceleration sensors for medium and large inclination angles of the soft actuator’s bending plane. The experimental results show absolute measurement errors of up to 20° for small and less than 5° for medium and large inclination angles. Furthermore, we investigate experimentally whether the assumption of a constant curvature in our sensor concept is still fulfilled when the soft bending actuator is loaded by an external force at its free end. The results indicate that this is the case for loading masses of up to 30 g at large inclination angles.
介绍了一种利用惯性测量单元(imu)对柔性弯曲作动器曲率角进行综合测量的传感器概念。其中,在软弯曲致动器的两端放置imu,在软弯曲致动器的弯曲面倾角较小时采用集成磁传感器,在中倾角和大倾角时采用集成加速度传感器。实验结果表明,小倾角的绝对测量误差可达20°,中倾角和大倾角的绝对测量误差小于5°。此外,我们通过实验研究了当软弯曲致动器在其自由端受到外力加载时,我们的传感器概念中是否仍然满足恒定曲率的假设。结果表明,在大倾角加载质量高达30g时,情况就是如此。
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引用次数: 2
Behavior of Soft 3D-Printed Auxetic Structures Under Various Loading Conditions 三维打印软结构在不同载荷条件下的性能
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87859
M. Ardebili, K. T. Ikikardaslar, Erik Chauca, F. Delale
Auxetic structures exhibiting non-linear deformation are a prevalent research topic in the material sciences due to their negative Poisson’s ratio. The auxetic behavior is most efficiently accomplished through buckling or hinging of 3d printed structures created with soft or flexible materials. These structures have been hypothesized to have some unique characteristics and may provide advantages over conventional engineering materials in certain applications. The objective of present study is to gain a better understanding of behavior of auxetic structures subjected to tensile, compressive and impact loads and assess geometric parameters affecting these structures in applications such as impact shielding or biomedicine. Analytical and experimental methods were employed to investigate two different types of auxetic structures which were 3d-printed with TPU (thermoplastic polyurethane). The first was based on symmetric re-entrant angles cells patterned to form sheet-like structure. Rotation of members in opposite directions in a cell induces negative Poisson’s ratio when the structure is subjected to tensile loading. The second structure was based on rectangular lattice of circular holes. This structure exhibited auxeticity due to formation of pattern of alternating mutually orthogonal ellipses when subjected to compressive and impact loads. Parameters of interest in this study included hardness of the plastic used in printing the structures, the fill pattern of 3d-printed solid parts, porosity of cylinders in the lattice structure, angles and thickness of members in the re-entrant structure. Preliminary results indicated that per unit weight of material, the re-entrant structure requires less tensile load to strain than a solid structure. This is advantageous in applications where expansion in lateral direction is required. The lattice of circular holes structure exhibited similar trend in impact and compressive loading. The results indicate that geometric parameters influence auxeticity of the structure a great deal. When the porosity of the lattice is too small, positive Poisson’s ratio is observed. The length to height ratio of the re-entrant cell has similar effect on the structure’s Poisson’s ratio. The main advantage gained by employing such structures is their overall ability to resist buckling and withstand impact load without cracking. This study will help to develop 3D-printing techniques in manufacturing better performing structures under similar conditions.
非线性变形的形变结构由于其负泊松比而成为材料科学研究的热点。通过用柔软或柔性材料创建的3d打印结构的屈曲或铰接,最有效地完成了auxetic行为。这些结构被认为具有一些独特的特性,在某些应用中可能比传统工程材料具有优势。本研究的目的是为了更好地了解受拉伸、压缩和冲击载荷作用的减振结构的行为,并评估在冲击屏蔽或生物医学等应用中影响这些结构的几何参数。采用分析和实验相结合的方法,对热塑性聚氨酯(TPU) 3d打印的两种不同类型的消声结构进行了研究。第一个是基于对称的重入角细胞图案形成片状结构。当结构受到拉伸载荷时,单元内构件在相反方向上的旋转引起负泊松比。第二种结构是基于圆形孔的矩形晶格。该结构在受压缩和冲击载荷作用时,形成了相互正交的交变椭圆模式,从而表现出互补性。本研究中感兴趣的参数包括用于打印结构的塑料的硬度,3d打印实体部件的填充模式,晶格结构中圆柱体的孔隙率,再入结构中成员的角度和厚度。初步结果表明,单位重量的材料,再入结构需要更少的拉伸载荷应变比固体结构。这在需要横向膨胀的应用中是有利的。圆孔结构的晶格在冲击和压缩载荷作用下表现出相似的趋势。结果表明,几何参数对结构的抗扰性有很大影响。当晶格孔隙度过小时,观察到正泊松比。重入单元的长高比对结构的泊松比也有类似的影响。采用这种结构获得的主要优势是其整体抗屈曲和承受冲击载荷而不开裂的能力。这项研究将有助于开发3d打印技术,在类似条件下制造性能更好的结构。
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引用次数: 0
Analysis of the Fluid Motion Induced by a Vibrating Lamina Through Free Surface-Lattice Boltzmann Coupled Method 用自由表面-晶格玻尔兹曼耦合法分析振动层板引起的流体运动
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87715
D. Chiappini, G. D. Ilio, G. Bella
In this work, we perform a numerical study on the flow induced by the motion of a rigid cantilever beam undergoing finite amplitude oscillations, in a viscous fluid, under a free surface. To this aim, we use a lattice Boltzmann volume of fluid (LB-VOF) integrated method, which includes the tracking of the fluid surface. The adopted approach couples the simplicity of the LB method with the possibility to track the free surface by means of a VOF strategy. Through a parametric analysis, we study the effects related to the depth of submergence, for several values of the oscillation frequency and amplitude. Results are provided in terms of a complex hydrodynamic function, whose real and imaginary parts are the added mass and the viscous damping, respectively, acting on the lamina. Validation of the results is carried out by comparing the solution, for the limit case of lamina submerged in an infinite fluid, with those from available literature studies. We find that the presence of the free surface strongly influences the flow physics around the lamina, especially at low values of the depth of submergence. In facts, when the lamina approaches to the free surface, the fluid waves, generated by the motion of the lamina, interact with the oscillating body itself, giving rise to additional effects, which we quantify in terms of added mass and viscous damping.
在这项工作中,我们对刚性悬臂梁在自由表面下的粘性流体中经历有限振幅振荡的运动所引起的流动进行了数值研究。为此,我们采用了晶格玻尔兹曼流体体积(LB-VOF)积分方法,该方法包含了流体表面的跟踪。所采用的方法将LB方法的简单性与利用VOF策略跟踪自由曲面的可能性相结合。通过参数分析,我们研究了与淹没深度有关的振荡频率和幅值的影响。结果用复水动力函数的形式给出,其实部和虚部分别是作用在板上的附加质量和粘滞阻尼。通过将薄片浸没在无限流体中的极限情况下的解与现有文献研究的解进行比较,验证了结果。我们发现自由表面的存在强烈地影响了层流周围的流动物理特性,特别是在较低的淹没深度时。事实上,当层板接近自由表面时,由层板运动产生的流体波与振荡体本身相互作用,产生额外的效应,我们用增加的质量和粘性阻尼来量化。
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引用次数: 1
Atomistic Simulations of Mechanical Properties of Circular and Collapsed Carbon Nanotubes With Covalent Cross-Links 具有共价交联的圆形和折叠碳纳米管力学性能的原子模拟
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-88172
Arun Thapa, A. Volkov
Stretching properties of single-walled carbon nanotubes (CNTs) of large diameters are studied in atomistic simulations. The simulations are performed based on the AIREBO empirical interatomic potential for three types of CNTs: Nanotubes with circular cross section, permanently collapsed nanotubes with “dog-bone”-shaped cross sections, and collapsed nanotubes with intra-tube covalent cross-links. In the last case, the cross-links between parallel quasi-planar parts of the nanotube wall are assumed to be formed by interstitial carbon atoms. The calculated equilibrium shape of collapsed nanotubes and the threshold diameter for permanently collapsed CNTs are found to agree with existing literature data. Elastic modulus, maximum stress, and strain at failure are calculated for zigzag CNTs with the equivalent diameter up to 6.27 nm in the temperature range from 5 K to 500 K. The simulations show that these mechanical properties only moderately depend on the diameter of circular CNTs. For collapsed CNTs with and without cross-links, the mechanical properties are practically independent of the CNT diameter for nanotubes with diameters larger than 4.7 nm. The elastic modulus and maximum stress of collapsed nanotubes are found to be smaller than those for the equivalent circular CNTs. The intra-tube cross-linking increases the elastic modulus and strength of collapsed CNTs in up to 50% compared to corresponding collapsed CNTs without cross-links, but reduces the breaking strain. Thermal softening of CNTs with increasing temperature in the range from 100 K to 500 K induces a decrease in the elastic modulus and maximum stress in about 12–33%.
通过原子模拟研究了大直径单壁碳纳米管(CNTs)的拉伸性能。基于AIREBO经验原子间电位对三种类型的碳纳米管进行了模拟:圆形截面的碳纳米管、具有“狗骨”形状截面的永久折叠碳纳米管和具有管内共价交联的折叠碳纳米管。在最后一种情况下,假设纳米管壁平行准平面部分之间的交联是由间隙碳原子形成的。计算得到的折叠纳米管的平衡形状和永久折叠纳米管的阈值直径与已有文献数据一致。计算了等效直径为6.27 nm的之字形碳纳米管在5 ~ 500 K温度范围内的弹性模量、最大应力和破坏应变。模拟结果表明,这些力学性能仅适度依赖于圆形碳纳米管的直径。对于有或没有交联的折叠CNTs,对于直径大于4.7 nm的纳米管,其力学性能实际上与碳纳米管直径无关。折叠后的纳米管弹性模量和最大应力均小于等效的圆形碳纳米管。与未交联的CNTs相比,经管内交联可使CNTs的弹性模量和强度提高50%,但可降低断裂应变。在100 ~ 500 K范围内,随着温度的升高,CNTs热软化后的弹性模量和最大应力降低了约12 ~ 33%。
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引用次数: 0
Study of Energy Absorption Characteristics of Square Tube With Composite Cellular Core 复合蜂窝芯方管吸能特性研究
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-86916
Muhammad Ali, E. Ohioma, K. Alam
Square tubes are primarily used in automotive structures to absorb energy in the event of an accident. The energy absorption capacity of these structural members depends on several parameters such as tube material, wall thickness, axial length, deformation modes, locking strain, crushing stress, etc. In this paper, the work presented is a continuation of research conducted on exploring the effects of the introduction of cellular core in tubular structures under axial compressive loading. Here, the crushing response of composite cellular core tube was numerically studied using ABAQUS/Explicit module. The energy absorbing characteristics such as deformation or collapsing modes, crushing/ reactive force, crushing stroke, and energy curves were discussed. The composite cellular core tube shows promise for improving the crashworthiness of automobiles.
方管主要用于汽车结构,以便在发生事故时吸收能量。这些构件的吸能能力取决于管材、壁厚、轴向长度、变形方式、锁紧应变、破碎应力等参数。在本文中,提出的工作是在轴向压缩载荷下探索在管状结构中引入细胞核心的影响的研究的延续。本文采用ABAQUS/Explicit模块对复合材料蜂窝芯管的破碎响应进行了数值研究。讨论了其吸能特性,如变形或坍塌模式、破碎/反作用力、破碎行程和能量曲线。复合蜂窝芯管有望提高汽车的耐撞性。
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引用次数: 0
Numerical Modeling and Approximation of the Coupling Lamb Wave Propagation With Fluid-Structure Interaction Problem 耦合Lamb波传播流固耦合问题的数值模拟与逼近
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87448
B. Hai, M. Bause
So far, mathematical modelling of Lamb wave propagation under fluid-structure interaction (FSI) was limited to the case of rigid structure. We extend this concept to account for structural dynamics. Thereby, we provide a model that is suitable for the structural health monitoring (SHM) during the operation of the structure. The model we develop is referred to as the “eXtended Fluid-Structure Interaction” (eXFSI) problem, which is a one-directional coupling of typical FSI problem with an ultrasonic wave propagation in fluid-solid and their interface (WpFSI). Here, the strongly coupled problem of acoustic & elastic wave equations is denoted by WpFSI. Next, we explore the approach to the efficient numerical solution of the problem. We use a combination of Finite Element and Finite Difference methods and employ a dual-loop algorithm to balance the computational cost and quality of the numerical solution. To facilitate our solution algorithm, we rely upon the software library package DOpElib.
迄今为止,流固耦合作用下兰姆波传播的数学模型仅限于刚性结构。我们将这一概念扩展到结构动力学。从而提供了一种适用于结构运行过程中结构健康监测(SHM)的模型。我们建立的模型被称为“扩展流固耦合”(eXFSI)问题,它是典型流固耦合问题与超声波在流固及其界面中的传播(WpFSI)的单向耦合。这里,声弹性波方程的强耦合问题用WpFSI表示。接下来,我们将探讨该问题的有效数值解的方法。我们使用有限元和有限差分方法的结合,并采用双环算法来平衡计算成本和数值解的质量。为了简化我们的求解算法,我们依赖于软件包DOpElib。
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引用次数: 1
Investigation of Non-Pneumatic Tires Based on Helical Hexagonal Cellular Structure 基于螺旋六边形细胞结构的非充气轮胎研究
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87631
M. Pewekar, Pranit Pravin Sandye, K. Chaudhari
Non-pneumatic tires (NPTs) have drawn attention mainly due to low contact pressure and low rolling resistance due to use of hyper-elastic materials in their construction. In this paper, an attempt to innovate the conventional design of NPT with hexagonal honeycomb cellular structure is made by creating the boundary planar geometries of the tire, skew to each other at a certain angle. Adding to the functionality as a tire, this modified structure increases the performance of automobile components by rejection of heat through convection (forced) at the expense of engine power. The primary investigation includes study of the effects of variation in degree of skewness with the strength and flow of air through the tire. The flow parameters are computed for rotational case and the heat transfer is computed for flow over a brake disk. The secondary investigation consists of finding an optimum range of the degree of skewness. The validation for strength is computed through Finite Element Analysis. The fluid flow is computed through Computational Fluid Dynamics approach in ANSYS Fluent. This modified structure improves the aerodynamic condition near the brake rotor that increases the rate of heat rejection by forced convection from the brake rotor surface.
非充气轮胎(NPTs)由于在其结构中使用超弹性材料而具有低接触压力和低滚动阻力而受到人们的关注。本文通过创建轮胎的边界平面几何形状,以一定角度相互倾斜,尝试创新传统的六边形蜂窝结构的NPT设计。除了作为轮胎的功能外,这种改进的结构通过对流(强制)散热,以牺牲发动机功率为代价,提高了汽车部件的性能。初步研究了轮胎偏度随空气强度和气流的变化所产生的影响。计算了旋转情况下的流动参数,并计算了流过制动盘的传热。二次调查包括找到一个最佳的偏度范围。通过有限元分析进行了强度验证。在ANSYS Fluent中采用计算流体动力学方法计算流体的流动。这种改进的结构改善了制动转子附近的空气动力学条件,增加了制动转子表面强制对流的散热率。
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引用次数: 0
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Volume 9: Mechanics of Solids, Structures, and Fluids
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