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Design, fabrication and evaluation of a durability testing drum 耐久性测试滚筒的设计、制造和评估
Q2 Materials Science Pub Date : 2023-12-01 Epub Date: 2023-05-23 DOI: 10.1016/j.biotri.2023.100245
Oluwaseun A. Kadiri, Ademola K. Aremu

Products of densification continue to gain importance in the daily activities due to certain advantages such as reduced cost of logistics, better handling and improved performance with regard to their respective purposes. The durability is a measure of defining the quality of these products thus determining the extent of research and development required to enhance these products. Various methods of determining durability such as the impact tests, tumbling, pneumatics, and high speed dural mechanism have reportedly been utilized. There is sparsity literature on the development of high-speed locally made systems for determining durability of agglomerates. The durability testing apparatus is a locally fabricated device designed as a hybrid of the tumbler and the dural to evaluate agglomerates in a bid to determine their resistance to damages when in dynamic state. The design of this apparatus was carried out putting into consideration various components and fabricated to be used for a wide range of agglomerates. It was evaluated using starch bonded kenaf pellets which was found to have a durability of 98.15–99.72% for trial periods of 60 s per run. The durability testing drum was able to effectively determine the durability of kenaf starch bonded pellets.

致密化产品在日常生活中越来越重要,因为它们具有一定的优势,例如降低了物流成本,更好地处理和提高了各自用途的性能。耐用性是定义这些产品质量的一种措施,从而决定了提高这些产品所需的研究和开发的程度。测定耐久性的各种方法,如冲击试验、翻滚、气动和高速硬膜机制,据报道已被利用。关于确定团块耐久性的高速本地制造系统的开发,文献很少。耐久性测试装置是一种本地制造的装置,设计为滚锤和硬脑膜的混合体,用于评估团块,以确定其在动态状态下的抗损伤性。该装置的设计是在考虑了各种组成部分的情况下进行的,并制作成适用于各种团聚体。采用淀粉结合红麻球团对其进行了评价,发现每次运行60 s的耐久度为98.15-99.72%。耐久性试验桶能够有效地测定红麻淀粉粘结球团的耐久性。
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引用次数: 0
Experimental investigation and optimization of tribological characteristics of wooden journal bearings 木质轴颈轴承摩擦学特性的实验研究与优化
Q2 Materials Science Pub Date : 2023-12-01 Epub Date: 2023-04-17 DOI: 10.1016/j.biotri.2023.100241
Vishal Mourya, Skylab P. Bhore

Wooden journal bearing is widely used in various applications such as wind turbines and marine bearings. In this paper, the wooden journal bearings is fabricated with teak wood due to their higher strength and durability. Various manufacturing operations such as cutting, turning, etc., are performed during the fabrication process of wooden journal bearings. After fabricating it, the experimental study is performed to analyze the influence of operating parameters on the tribological characteristics of wooden bearings. For this, the operating parameters such as speed and load are considered input variables. Whereas, the tribological characteristics of wooden bearings such as wear resistance and surface roughness are considered the output parameters. The major aim of this study is to analyze and optimize the tribological characteristics of wooden bearings. This can be achieved by increasing its wear resistance and increasing surface roughness. By using the response surface methodology (RSM), the influence of operating parameters (i.e. speed and load) on the tribological characteristics of wooden bearings are analyzed. Furthermore, the desirability function is used to obtain the optimal tribological characteristics of wooden bearings. These results show that speed is the most significant parameter for wear resistance and load for surface roughness of wooden bearings. Due to continuous operation, the wear rate of wooden bearings first increases and then decreases. In addition, the surface roughness of wooden bearings becomes smooth. The regression analysis develops the mathematical relationship between the operating parameters and the tribological characteristics of wooden bearings.

木制轴颈轴承广泛应用于风力涡轮机和船用轴承等各种应用中。在本文中,由于柚木具有更高的强度和耐久性,因此采用柚木制造木制轴颈轴承。在木制轴颈轴承的制造过程中执行各种制造操作,如切割,车削等。制作完成后,进行了试验研究,分析了操作参数对木制轴承摩擦学特性的影响。为此,将运行参数(如速度和负载)视为输入变量。然而,木制轴承的摩擦学特性,如耐磨性和表面粗糙度被认为是输出参数。本研究的主要目的是分析和优化木制轴承的摩擦学特性。这可以通过增加其耐磨性和增加表面粗糙度来实现。采用响应面法(RSM),分析了运行参数(即转速和载荷)对木制轴承摩擦学特性的影响。此外,利用期望函数获得了木制轴承的最佳摩擦学特性。结果表明,转速是影响轴承耐磨性的最重要参数,载荷对轴承表面粗糙度影响最大。由于连续运行,木制轴承的磨损率先增加后降低。此外,木制轴承的表面粗糙度变得光滑。回归分析发展了运行参数与木制轴承摩擦学特性之间的数学关系。
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引用次数: 3
Lubricating Performance of Polymer-Coated Liposomes 聚合物包覆脂质体的润滑性能
Q2 Materials Science Pub Date : 2023-12-01 Epub Date: 2023-04-05 DOI: 10.1016/j.biotri.2023.100239
Marianne Hiorth , Ljubica Mihailovic , Malgorzata Adamczak , Francisco M. Goycoolea , Anwesha Sarkar

Dry mouth is a troublesome condition linked to lubrication failure and leads to other diseases such as fungal infections and wounds in the oral cavity. There are many commercial salivary substitutes in the market, but none with a long-lasting lubrication effect. Polymer-coated liposomes can be an interesting formulation strategy for retrieving the symptoms of dry mouth by mimicking the micelles of saliva. In the present study, polymer coated-liposomes were prepared by the conventional thin film method and subsequently coated with three different polymers with different charge densities; alginate, chitosan and hydrophobically modified ethyl hydroxyethyl cellulose (HM-EHEC). The prepared polymer-coated liposomes were studied concerning their lubricating properties using a ball-on-disc tribometer at 2 N load at 37 °C, and their flow behaviours were also measured. Solutions of the pure polymers and dispersions of the uncoated liposomes were also studied to investigate any contributions from the individual components. A commercial dry mouth product based on HEC (hydroxyethyl cellulose) and glycerol was also included. The formulations were measured as soon as possible after preparation and some of them after >4 weeks. Results demonstrated that all the positively-charged formulations (chitosan, positive liposomes and chitosan-coated liposomes) had superior lubricating properties with friction coefficients (μ < 0.1) at orally relevant speeds (50 mm/s) as compared to the neutral or negatively-charged systems. At boundary lubrication conditions (3 mm/s), the chitosan-coated liposomes obtained an even lower friction force than the individual components, thus indicating a synergistic effect between the polymer and the liposome.

口干是一种麻烦的状况,与润滑失败有关,并导致其他疾病,如真菌感染和口腔伤口。市场上有许多商业唾液替代品,但没有一个具有持久的润滑效果。聚合物包被的脂质体可以是一个有趣的配方策略,通过模仿唾液的胶束来恢复口干的症状。本研究采用常规薄膜法制备聚合物包被脂质体,然后包被三种不同电荷密度的聚合物;海藻酸盐、壳聚糖和疏水改性乙基羟乙基纤维素(HM-EHEC)。在37℃下,用球盘摩擦计研究了所制备的聚合物包被脂质体在2 N负载下的润滑性能,并测量了它们的流动行为。还研究了纯聚合物溶液和未包被脂质体的分散体,以研究单个组分的任何贡献。还包括一种基于HEC(羟乙基纤维素)和甘油的商业口干产品。制剂制备后尽快测定,部分制剂制备4周后测定。结果表明,带正电的壳聚糖、正电脂质体和壳聚糖包覆脂质体均具有较好的润滑性能,摩擦系数为μ <与中性或带负电的系统相比,以口头相关速度(50毫米/秒)达到0.1)。在边界润滑条件下(3 mm/s),壳聚糖包被脂质体获得的摩擦力比单独组分更小,从而表明聚合物和脂质体之间存在协同作用。
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引用次数: 2
Digital image correlation through surface patterning of skins to monitor knee motion 通过皮肤表面图案的数字图像相关来监测膝关节运动
Q2 Materials Science Pub Date : 2023-12-01 Epub Date: 2023-06-21 DOI: 10.1016/j.biotri.2023.100251
Keeley Coburn , Mrudul Velhal , Sevan Goenezen , Hong Liang

Digital Image Correlation (DIC) systems have been used to measure surface displacement fields by tracking a pattern applied to a surface. Offering many benefits in comparison to conventional strain-measurement devices, the use of DIC has been reported in the study of tissue biomechanics and performance of joints underneath. In this study, a new method was developed to apply a quality speckle pattern on the skin of knees. Temporary tattoo paper provided a safe, easy, and quick way for pattern application to the skin without hindering its natural behavior. A pattern was developed for analyzing the knee during a squatting motion in which the field of view, system set up, and curvature of the knee were contributing factors to the development. This research is designed to prove the feasibility of using tattoo papers as patent indicators for DIC measurement. The software was able to map the entire region of the knee and measure the displacement of each area independent of other parts, thus making it easy to identify twisting and bending of the joint. Experimental results indicated that it is an effective method to accurately analyze the motion of the knee without the need of sophisticated equipment. This methodology can be used to understand how strain affects the knee during action and thus will be useful for various sports-related activities such as training and injury management.

数字图像相关(DIC)系统已被用于通过跟踪应用于表面的图案来测量表面位移场。与传统的应变测量设备相比,DIC具有许多优点,已被报道用于研究组织生物力学和下面关节的性能。在这项研究中,开发了一种在膝盖皮肤上应用高质量散斑图案的新方法。临时纹身纸为图案应用于皮肤提供了一种安全、简单、快速的方式,而不会妨碍其自然行为。开发了一种分析深蹲运动中膝盖的模式,其中视野、系统设置和膝盖弯曲是影响发展的因素。本研究旨在证明使用纹身纸作为DIC测量专利指标的可行性。该软件能够绘制膝盖的整个区域,并独立于其他部位测量每个区域的位移,从而易于识别关节的扭曲和弯曲。实验结果表明,这是一种在不需要复杂设备的情况下准确分析膝关节运动的有效方法。该方法可用于了解运动过程中应变如何影响膝盖,因此对训练和损伤管理等各种运动相关活动有用。
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引用次数: 0
Friction and Contact Temperatures in the Cleaving of Bone and Wood Using Stone Tools – A Case Study in Palaeolithic Tribology 使用石器切割骨头和木头时的摩擦和接触温度——旧石器时代摩擦学的一个案例研究
Q2 Materials Science Pub Date : 2023-10-07 DOI: 10.1016/j.biotri.2023.100261
M.A. Masen , G.C.L. Vlamings , D.J. Schipper

During archaeological fieldwork wedge-shaped quartz stones that show clearly visible "glossy patches" composed of high quartz have been found. It is generally accepted that these tools have been used to cleave or punch wood and bone materials. For the transformation from quartz to high-quartz to occur, the temperature should exceed 574 °C. The hypothesis tested in this manuscript is that the phase change in the stone tool results from frictional heating during the cleaving action. Dry sliding friction measurements were carried out on a reciprocating tribometer using four types of stone, representing the punch tool, and pine, oak and bovine bone, representing the work piece. Measured coefficients of friction were approximately 0.1 on oak, 0.2 on pine and up to 0.35 on bovine bone, with some minor fluctuations for the different types of stone. These coefficients of friction were inserted into a computational model describing the flash temperatures in a moving contact, from which it was shown that the hypothesis might hold in the case of lydite-bone contact. This means that the glossy patches on the stone tools may have been caused by frictional heating during the cleaving of bone.

在考古现场调查中,发现了由高石英组成的楔形石英石,这些石英石显示出清晰可见的“光泽斑块”。人们普遍认为,这些工具已被用于切割或冲压木材和骨骼材料。为了从石英转变为高石英,温度应超过574°C。本文中测试的假设是,石器的相变是由劈裂过程中的摩擦加热引起的。使用四种类型的石头(代表冲压工具)和松木、橡木和牛骨(代表工件)在往复式摩擦计上进行干滑动摩擦测量。橡树的摩擦系数约为0.1,松树的摩擦系数为0.2,牛骨的摩擦系数高达0.35,不同类型的石头的摩擦系数略有波动。这些摩擦系数被插入到一个描述移动接触中闪光温度的计算模型中,从中可以看出,该假设可能适用于lydite骨接触的情况。这意味着石器上的光泽斑块可能是由骨骼切割过程中的摩擦加热引起的。
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引用次数: 0
Tribology test design for friction measurements with application to oral medicines 用于口服药物摩擦测量的摩擦学试验设计
Q2 Materials Science Pub Date : 2023-10-04 DOI: 10.1016/j.biotri.2023.100260
Marc Masen, Philippa Cann

In recent years tribology tests have been used to measure friction properties of oral consumables such as semi-solid foods and medicines. The tests aim to simulate thin-film mastication conditions and are intended to correlate with mouth feel or food texture properties. In this paper a new approach is proposed to better simulate shear conditions, fluid supply and friction data capture associated with mastication and swallowing. Two primary changes are suggested: these are the reduction of the inlet influence on lubricant film properties and the ability to measure transient and time-dependent friction. The new test was used to measure friction for a range of oral medicines including a viscous solution (cough syrup) and particulate suspensions (paediatric, calcium carbonate) in combination with an artificial saliva (mucin solution), The tongue-palate was replicated by a PCX glass lens loaded and reciprocating against a textured silicone surface. A short stroke length, comparable to the Hertzian diameter of the contact, was used so the contact operated in a partially replenished lubrication condition. This ensured the film in the contact region has the same composition as the bulk fluid. Friction was measured continuously during reciprocation for up to 5 cycles (comparable to mastication time) and data was sampled at 100 Hz to capture transient friction. Tests were run with and without a mucin layer present. The results showed that tests performed after 20 min adsorption of an artificial saliva solution reduced the friction coefficient from μ = 1 to μ = 0.2–0.3. Tests with the paracetamol suspensions, which contain hard particles, recorded transient friction spikes which were not recorded for the softer calcium carbonate suspensions. Key conclusions for the design of pertinent simulation tests are that the film properties in the oral cavity are not determined by the inlet as for classical lubrication. The (bulk) oral sample is captured in the tongue-palate contact and not continually replenished. When sheared it will exhibit time (transient, longer-term) and speed dependent friction responses which contribute to sensory and texture perception.

近年来,摩擦学测试已被用于测量半固体食品和药物等口腔耗材的摩擦性能。这些测试旨在模拟薄膜咀嚼条件,并旨在与口腔感觉或食物质地特性相关联。本文提出了一种新的方法来更好地模拟与咀嚼和吞咽相关的剪切条件、流体供应和摩擦数据采集。提出了两个主要变化:一是减少了入口对润滑油膜性能的影响,二是能够测量瞬态和随时间变化的摩擦。这项新测试用于测量一系列口服药物的摩擦,包括粘性溶液(咳嗽糖浆)和颗粒悬浮液(儿科,碳酸钙)与人工唾液(粘蛋白溶液)的组合。舌腭通过装载PCX玻璃透镜并在纹理硅胶表面上往复运动来复制。使用了与触点赫兹直径相当的短行程长度,因此触点在部分补充润滑的条件下运行。这确保了接触区域中的膜具有与本体流体相同的组成。在往复运动过程中连续测量摩擦长达5个周期(与咀嚼时间相当),并在100Hz下对数据进行采样以捕捉瞬态摩擦。在存在和不存在粘蛋白层的情况下进行测试。结果表明,在吸附人工唾液溶液20分钟后进行的测试将摩擦系数从μ=1降低到μ=0.2–0.3。含有硬颗粒的对乙酰氨基酚悬浮液的测试记录了瞬态摩擦峰值,而软碳酸钙悬浮液则没有记录。相关模拟试验设计的关键结论是,口腔中的薄膜特性不像经典润滑那样由入口决定。(大量)口腔样本在舌腭接触中被捕获,并且没有持续补充。剪切时,它将表现出时间(瞬态、长期)和速度相关的摩擦反应,这有助于感知和纹理。
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引用次数: 0
Translational characterization of macrophage responses to stable and non-stable CoCrMo wear and corrosion debris generated in-situ for total hip replacement 巨噬细胞对全髋关节置换术中原位产生的稳定和不稳定CoCrMo磨损和腐蚀碎片反应的翻译表征
Q2 Materials Science Pub Date : 2023-09-29 DOI: 10.1016/j.biotri.2023.100259
Kathrin Ebinger , Lauryn Samelko , Simona Radice , Nadim J. Hallab , Markus A. Wimmer

Metal wear and corrosion debris remain a limiting factor for long-term durability of total hip replacement (THR). Common wear particle production techniques for research differ from the actual tribocorrosion processes at the implant site, potentially causing loss of valuable information. The aim of this study was to investigate reactions to freshly generated and time-stabilized particles and ions released from CoCrMo-alloy using a bio-tribometer, which mimics conditions of the periprosthetic environment.

THP-1 macrophages were challenged with freshly produced or time-stabilized wear debris. Wear generation took place in a custom-built bio-tribometer inside a CO2 incubator operating with a reciprocating rotation of an Al2O3 ball against a CoCrMo disc. Two different electrochemical conditions with increasingly forced corrosion rates were tested: +0.45 V (passive domain) and +0.67 V (transition to transpassive domain). Cell viability, proinflammatory cytokines, electrochemical measurements and ICP-MS metal ion content analyses were performed.

Cobalt/ chromium concentrations were 6.6/ 1.6 ppm in the passive domain and almost doubled to 11.4/ 3.0 ppm in the passive-transpassive domain. Under those electrochemical conditions, freshly produced and time-stabilized CoCrMo wear decreased cell viability to the same extent. Secretion of proinflammatory cytokines were not significantly different for freshly produced and time-stabilized debris.

This study suggests that freshly generated and time-stabilized metal particles/ions cause similar toxicity and inflammatory reactions in macrophages, indicating that standard practices for generating wear debris are valid methods to evaluate wear particle disease. Other cell types, materials, and corrosion potentials need to be studied in the future to solidify the conclusion.

金属磨损和腐蚀碎片仍然是全髋关节置换术(THR)长期耐久性的限制因素。用于研究的常见磨粒生产技术与植入部位的实际摩擦腐蚀过程不同,可能会导致有价值的信息丢失。本研究的目的是使用模拟假体周围环境条件的生物摩擦计,研究CoCrMo合金释放的新生成和时间稳定的颗粒和离子的反应。THP-1巨噬细胞被新产生的或时间稳定的磨损碎片攻击。磨损发生在CO2培养箱内的定制生物摩擦计中,该培养箱通过Al2O3球相对于CoCrMo盘的往复旋转进行操作。测试了两种不同的电化学条件,其强迫腐蚀速率越来越高:+0.45V(被动域)和+0.67V(向反被动域过渡)。进行细胞活力、促炎细胞因子、电化学测量和ICP-MS金属离子含量分析。钴/铬的浓度在被动区为6.6/1.6ppm,在被动-反被动区几乎翻了一番,达到11.4/3.0ppm。在这些电化学条件下,新生产和时间稳定的CoCrMo磨损在相同程度上降低了细胞活力。对于新鲜产生的和时间稳定的碎片,促炎细胞因子的分泌没有显著差异。这项研究表明,新产生的和时间稳定的金属颗粒/离子在巨噬细胞中引起类似的毒性和炎症反应,表明产生磨损碎片的标准做法是评估磨损颗粒疾病的有效方法。未来还需要研究其他电池类型、材料和腐蚀电位,以巩固这一结论。
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引用次数: 0
A stress-dependent sliding wear model for bileaflet mechanical heart valves 双片式机械心脏瓣膜的应力相关滑动磨损模型
Q2 Materials Science Pub Date : 2023-09-26 DOI: 10.1016/j.biotri.2023.100258
T.H. Reif , R.B. More , A.D. Haubold

Pyrolytic carbon (PyC) is a common material used in mechanical heart valves. This investigation studies the effects of surface finish on the the sliding wear between two PyC surfaces. The primary application being, the prediction of wear at articulating surfaces within bileaflet mechanical heart valves. An experimental apparatus is designed which allows a cylinder to rotate on a flat plate at a constant frequency and load. The cylinder is harder (greater modulus of elasticity) than the flat surface. Two surface finishes of a single (hard) cylinder and two flat surfaces of different hardnesses (single surface finish) are investigated, for a total of four cases. These four cases are studied at four sliding distances. The exerimental data is used to develop theoretical load and stress-dependent models for sliding abrasive wear. For the boron alloyed PyC material used in this investigation, the load-dependent wear model is most applicable for unpolished cylinders and the stress-dependent model is most applicable for polished cylinders. These two models are used to make theoretical predictions of pivot wear in a bileaflet mechanical valve of the same material. The predictions from the stress-dependent wear model was found to be quite accurate with actual wear measurements. The methods developed in this paper are generalized and applied to other valve designs and materials.

热解碳(PyC)是一种常用于机械心脏瓣膜的材料。本研究研究了表面光洁度对两个PyC表面之间滑动磨损的影响。主要应用是预测双瓣机械心脏瓣膜内关节表面的磨损。设计了一种实验装置,使圆柱体在平板上以恒定的频率和载荷旋转。圆柱体比平面更硬(弹性模量更大)。研究了一个(硬)圆柱体的两个表面光洁度和两个不同硬度的平面(单面光洁度),共有四种情况。这四种情况在四个滑动距离下进行了研究。实验数据用于建立滑动磨料磨损的理论载荷和应力相关模型。对于本研究中使用的硼合金PyC材料,负载相关磨损模型最适用于未抛光的圆柱体,应力相关模型最适合于抛光的圆柱体。这两个模型用于对相同材料的双层机械阀的枢轴磨损进行理论预测。应力相关磨损模型的预测与实际磨损测量结果相当准确。本文提出的方法得到了推广,并应用于其他阀门设计和材料。
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引用次数: 0
Signal analysis to study the impact of tongue roughness on oral friction mechanisms with a custom-built tribometer 利用特制的摩擦计进行信号分析,研究舌头粗糙度对口腔摩擦机制的影响
Q2 Materials Science Pub Date : 2023-09-16 DOI: 10.1016/j.biotri.2023.100257
Miodrag Glumac , Véronique Bosc , Paul Menut , Marco Ramaioli , Frédéric Restagno , Sandrine Mariot , Vincent Mathieu

A custom-built tribometer was employed to investigate the impact of the roughness of deformable tongue mimicking surfaces (TMS) on friction mechanisms occurring under the effect of lubrication with Newtonian solutions of glycerol. TMSs with modulated roughness (range of asperity heights Ra: 20–140 μm) were manufactured from gels of polyvinyl alcohol (PVA). Newtonian aqueous solutions of glycerol covering a wide range of viscosity (1–1400 mPa.s) were used as simple food models spread on the TMSs. The tribological behavior of the system was studied during shear back and forth movements. The ratio between tangential and normal forces was analyzed both in terms of average values and of fluctuations, over specific time periods set at the end of motion and rest steps. The average values of friction level were reported to increase when (i) the roughness of the TMSs increased and when (ii) the viscosity of glycerol solutions decreased. These trends could be consistent with mixed lubrication. The fluctuations of friction level during motion steps were for their part generally of higher amplitude as the roughness of the surface increased, with main frequencies ranging from 10 to 20 Hz. The study demonstrates the importance (i) of the biological relevance of tongue properties (contact areas, rigidity, and asperity heights) and (ii) of the thorough analysis of tangential to normal force ratio to better understand the complex mechanisms of friction occurring in the mouth during food consumption.

采用定制的摩擦计研究了在牛顿甘油溶液润滑作用下,可变形仿舌表面(TMS)的粗糙度对摩擦机制的影响。具有调制粗糙度(粗糙度高度范围Ra:20-140μm)的TMS由聚乙烯醇(PVA)凝胶制成。覆盖宽粘度范围(1–1400 mPa.s)的甘油牛顿水溶液被用作TMS上的简单食品模型。研究了该系统在剪切往复运动过程中的摩擦学行为。在运动和静止步骤结束时设定的特定时间段内,从平均值和波动的角度分析了切向力和法向力之间的比率。据报道,当(i)TMS的粗糙度增加时和当(ii)甘油溶液的粘度降低时,摩擦水平的平均值增加。这些趋势可能与混合润滑一致。随着表面粗糙度的增加,运动步骤期间摩擦水平的波动通常具有更高的振幅,主要频率在10到20Hz之间。这项研究证明了(i)舌头特性(接触面积、刚度和粗糙度高度)的生物学相关性的重要性,以及(ii)彻底分析切向力与法向力的比值,以更好地了解食物消费过程中口腔摩擦的复杂机制。
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引用次数: 0
Wear and deformation of metal-on-polyethylene hip bearings under edge loading conditions due to variations in component positioning 聚乙烯髋关节轴承上的金属在边缘载荷条件下因部件定位变化而磨损和变形
Q2 Materials Science Pub Date : 2023-06-01 Epub Date: 2023-03-16 DOI: 10.1016/j.biotri.2023.100238
Murat Ali , Mazen Al-Hajjar , John Fisher , Louise M. Jennings

Despite the clinical success of hip joint replacement, the risk of revision, particularly in younger and more active patients, still remains a concern. To identify conditions of high wear, fatigue and potential failure modes, there is need to be able to replicate a range of in vivo conditions with pre-clinical testing methods in order to predict the range of clinical wear. In particular, edge loading of metal-on-polyethylene hip replacements has the potential to have impact on both surface wear and fatigue failure. The mode of edge loading explored in this study involves separation of the centres of the femoral head and acetabular cup during a portion of the gait cycle. Such edge loading can occur due to variations in translational and/or rotational positioning of the hip replacement. In this study, the influence of translational positioning along the medial-lateral axis (medial-lateral translational mismatch) combined with rotational positioning of the acetabular cup about the anterior-posterior axis (cup inclination angle) on the occurrence and severity of edge loading, and wear and plastic deformation, was investigated for size 36 mm metal-on-polyethylene total hip replacements on a ProSim EM13 electromechanical hip joint simulator. A two phase approach was used; a short term study where the mechanics of the hip bearing were assessed under a wide range of input conditions (45° and 65° cup inclination angle and 1, 2, 3, 4 mm medial-lateral translational mismatch); followed by wear simulation for a lower number of conditions.

Larger medial-lateral translational mismatch conditions led to increased levels of dynamic separation between the femoral head and acetabular cup with the largest dynamic separation (2.4 ± 0.2 mm, mean ± 95% confidence limits) measured under 4 mm translational mismatch with the 65° cup inclination angle conditions. The load at the rim at 0.5 mm of separation was also highest at this condition, as was the mean wear rate (23.0 ± 2.4 mm3 / million cycles).

Dynamic separation, load at the rim and wear was consistently greater with the steeper cup inclination angle of 65° compared to 45° for all translational mismatch conditions. Translational mismatch conditions of 3 mm and 4 mm resulted in dynamic separation displacements >0.5 mm. At a 45° cup inclination angle under standard concentric conditions (zero translational mismatch) minimal wear and plastic deformation occurred at the rim of the cup, however at a 65° cup inclination edge contact at the rim was identified.

Variations in rotational (cup inclination angle) and translational (medial-lateral) positioning influenced the magnitude of dynamic separation, severity of edge loading, and wear of metal – on - moderately cross-linked polyethylene hip replacements, demonstrating the importance of surgical component positioning.

尽管髋关节置换术在临床上取得了成功,但翻修手术的风险,特别是在年轻和更活跃的患者中,仍然令人担忧。为了确定高磨损、疲劳和潜在失效模式的条件,需要能够用临床前测试方法复制一系列体内条件,以预测临床磨损的范围。特别是,金属对聚乙烯髋关节置换物的边缘载荷有可能对表面磨损和疲劳失效产生影响。在本研究中探讨的边缘负荷模式涉及在部分步态周期中股骨头和髋臼杯中心的分离。由于髋关节置换物的平移和/或旋转位置的变化,可能发生这种边缘负荷。在这项研究中,研究了在ProSim EM13机电髋关节模拟器上进行尺寸为36 mm的金属-聚乙烯全髋关节置换术时,沿内侧-外侧平移错位(内侧-外侧平移错位)和髋臼杯绕前后轴旋转定位(髋臼杯倾角)对边缘载荷的发生和严重程度、磨损和塑性变形的影响。采用两阶段方法;一项短期研究,在大范围的输入条件下(45°和65°杯倾角以及1,2,3,4 mm的内外侧平移不匹配)评估髋关节的受力;其次是较低数量条件下的磨损模拟。较大的内外侧平移失配条件导致股骨头与髋臼杯之间的动态分离水平增加,在平移失配4 mm、65°髋臼杯倾角条件下,动态分离最大(2.4±0.2 mm,平均值±95%置信限)。在这种情况下,轮缘处0.5 mm分离处的载荷也是最高的,平均磨损率(23.0±2.4 mm3 /百万次循环)也是最高的。与所有平移失配条件下的45°杯倾角相比,65°杯倾角更陡时,动态分离、边缘载荷和磨损始终更大。平移失配条件为3mm和4mm,导致动态分离位移>0.5 mm。在标准同心条件下,在45°杯倾角下(零平移失配),杯边缘发生最小磨损和塑性变形,然而在65°杯倾角下,边缘接触被识别出来。旋转(杯倾角)和平动(中外侧)定位的变化影响了金属-适度交联聚乙烯髋关节置换术的动态分离程度、边缘载荷的严重程度和磨损,表明了手术部件定位的重要性。
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Biotribology
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