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Managing Uncertainties in Wellbore Placement while Drilling Complex Reservoir: Case Study- Onshore, Niger Delta 复杂油藏钻井过程中井筒位置的不确定性管理:案例研究——尼日尔三角洲陆上油田
Pub Date : 2022-08-01 DOI: 10.2118/211947-ms
J. Onyeji, B. O. Taiwo, Clement Chukwuka, Adaeze Obi-Chidi, O. Fagbowore, Olugbenga Abolarin
The uncertainties associated with wellbore placement especially in terms of subsurface geology must be understood and minimized to maximize reserves for high returns. In the study area, the target reservoir is characterized as deep-seated hot sand body with intercalations of shale and siltstone. It is directly overlain by a thin bed of calcite. A closer look at the gamma ray log response of the sand puts a question to the reservoir presence, thus making landing point uncertain. Drilling to the target reservoir requires traversing through several depleted reservoirs sandwiched by shale formations that retain their original pressures. This narrows the safe mud weight window that could lead to wellbore instability issues. Other uncertainties include depth and fluid contacts. The objective of the well was to land and geosteer the wellbore in an optimal position within the oil leg. This paper reveals how the above-mentioned uncertainties were managed while drilling GX-04h infill well. The methodologies adopted include the use of reliable rotary steerable system, improved formation evaluation tools, real-time shale volume (Vshale) modeling, real-time pore pressure/ fracture gradient/ shear collapse pressure monitoring, real-time geological modeling, mud logging and effective communication protocols. Real-time Vshale computed and mudlog data helped in differentiating the top of deep-seat hot sand from the overlying shale. The at-bit resistivity measurement and neutron/density data aided in fluid typing/contacts. The approaches employed helped in proper landing of the well and successful drilling/ geosteering of 1000 feet lateral hole section within the oil leg of the target reservoir.
必须了解和最小化与井眼位置相关的不确定性,特别是在地下地质方面,以最大限度地提高储量,获得高回报。研究区目标储层为深部热砂体,泥页岩、粉砂岩夹层。它直接被一层薄薄的方解石层覆盖。仔细观察砂岩的伽马测井响应,就会对储层的存在产生疑问,从而使着陆点不确定。钻探到目标储层需要穿过几个被页岩地层夹在中间的枯竭储层,这些页岩地层保持着原有的压力。这缩小了可能导致井筒不稳定问题的安全泥浆比重窗口。其他不确定因素包括深度和流体接触。该井的目标是在油腿内的最佳位置着陆和地质导向井眼。本文介绍了在GX-04h井钻井过程中如何处理上述不确定因素。采用的方法包括使用可靠的旋转导向系统、改进的地层评价工具、实时页岩体积(Vshale)建模、实时孔隙压力/裂缝梯度/剪切崩溃压力监测、实时地质建模、泥浆测井和有效的通信协议。实时v页岩计算和泥浆测井数据有助于区分深部热砂顶部与上覆页岩。位电阻率测量和中子/密度数据有助于流体类型/接触。所采用的方法有助于在目标储层的油腿内正确着陆井并成功钻探/地质导向1000英尺的横向井段。
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引用次数: 0
Enhanced Rheological and Filtration Properties of Water-Based Mud Using Iron Oxide and Polyanionic Cellulose Nanoparticles 氧化铁和聚阴离子纤维素纳米颗粒增强水基泥浆的流变性和过滤性能
Pub Date : 2022-08-01 DOI: 10.2118/211924-ms
Soroush Kachoyan, Shaikh Nihaal, J. Oseh, Mohd Noorul Anam, A. Gbadamosi, A. Agi, R. Junin
The unstable wellbore created by the infiltration of drilling fluids into the reservoir formation is a great challenge in drilling operations. Reducing the fluid infiltration using nanoparticles (NPs) brings about a significant improvement in drilling operation. Herein, a mixture of iron oxide nanoparticle (IONP) and polyanionic cellulose nanoparticle (nano-PAC) additives were added to water-based mud (WBM) to determine their impact on rheological and filtration properties measured at 80 °F, 100 °F, and 250 °F. Polyanionic cellulose (PAC-R) was processed into nano-PAC by wet ball-milling process. The rheological behaviour, low-pressure low-temperature (LPLT), and high-pressure high-temperature (HPHT) filtration properties performance of IONP, nano-PAC, and IONP and nano-PAC mixtures were compared in the WBM. The results showed that IONP, nano-PAC, and synergy effect of IONP and nano-PAC in WBM at temperatures of 80 °F and 250 °F improved the density, 10-s and 10-min gel strength (10-s Gs and 10-min GS), plastic viscosity (PV), and the yield point (YP), while the pH was constant at 9.0. The mixture of 1.5 wt.% IONP + 0.25g nano-PAC in the WBM unveiled the most promising and optimal properties. At LPLT, the mixture improved the YP by 11% and reduced the LPLT fluid loss volume (FL) by 32.4%. At HPHT, the mud density increased by 3%, 10-s GS by 56%, 10-min GS by 52%, and the YP by 33.3%, while the HPHT FL decreased by 21%. With 1.0 g concentration at 100 °F, the nano-PAC achieved the greatest reduction in the FL of the WBM by 63%, followed by PAC-R by 57% before IONP that showed 36% reduction. Overall, the impact of IONP and nano-PAC in the WBM is evident and while the IONP showed more improved PV, the nano-PAC is more desirable for fluid loss control when 1.0 g at 100 °F was used. The use of combined IONP and nano-PAC could be beneficial for mitigating fluid loss and averting wellbore problem.
钻井液渗入储层造成的不稳定井筒是钻井作业中的一大挑战。利用纳米颗粒(NPs)减少流体渗透,可以显著改善钻井作业。在此,将氧化铁纳米颗粒(IONP)和聚阴离子纤维素纳米颗粒(nano-PAC)添加剂的混合物添加到水基泥浆(WBM)中,以确定它们对流变学和过滤性能的影响,并在80°F、100°F和250°F下测量。采用湿法球磨法将聚阴离子纤维素(PAC-R)加工成纳米pac。在WBM中比较了IONP、nano-PAC以及IONP和nano-PAC混合物的流变行为、低压低温(LPLT)和高压高温(HPHT)过滤性能。结果表明,在温度为80°F和250°F时,在pH恒定为9.0时,IONP、nano-PAC以及IONP和nano-PAC在WBM中的协同作用提高了WBM的密度、10-s和10-min凝胶强度(10-s Gs和10-min Gs)、塑性粘度(PV)和屈服点(YP)。在WBM中,1.5 wt.% IONP + 0.25g纳米pac的混合物显示出最有前途和最佳的性能。在LPLT时,该混合物将YP提高了11%,将LPLT失液体积(FL)降低了32.4%。在高温高压下,泥浆密度增加3%,10-s GS增加56%,10-min GS增加52%,YP增加33.3%,而高温高压下液体密度降低21%。在100°F下,纳米pac浓度为1.0 g时,对WBM的滤光率降低幅度最大,为63%,其次是PAC-R,降低幅度为57%,IONP降低幅度为36%。总的来说,IONP和纳米pac对WBM的影响是明显的,虽然IONP表现出更好的PV,但当使用1.0 g、100°F时,纳米pac更适合控制滤失。结合使用IONP和nano-PAC可以减少流体漏失,避免井筒问题。
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引用次数: 1
Prediction of Scale Precipitation by Modelling its Thermodynamic Properties using Machine Learning Engineering 用机器学习工程模拟尺度降水的热力学性质预测
Pub Date : 2022-08-01 DOI: 10.2118/212010-ms
J. Ugoyah, J. Ajienka, V. U. Wachikwu-Elechi, S. S. Ikiensikimama
During oil and gas production, scaling is a flow assurance problem commonly experienced in most regions. For scale control to be effective and less expensive, accurate prediction of scaling immediately deposition commences is important. This paper provides a model for the prediction of Barium Sulphate (BaSO4) and Calcium Carbonate (CaCO3) oilfield scales built using machine learning. Thermodynamic and compositional properties including temperature, pressure, PH, CO2 mole fraction, Total Dissolved Solids (TDS), and ion compositions of water samples from wells where BaSO4 and CaCO3 scales were observed are analysed and used to train the machine learning model. The results of the modelling indicate that the Decision tree model that had an accuracy of 0.91 value using Area Under Curve (AUC) score, performed better in predicting scale precipitation in the wells than the other Decision tree models that had AUC scores of 0.88 and 0.87. The model can guide early prediction and control of scaling during oil and gas production operations.
在油气生产过程中,结垢是大多数地区普遍遇到的流动保障问题。为了有效地控制结垢,降低成本,在沉积开始时对结垢进行准确的预测是很重要的。本文利用机器学习技术建立了硫酸钡(BaSO4)和碳酸钙(CaCO3)油田规模预测模型。对观察到BaSO4和CaCO3尺度的井中水样的热力学和组成特性(包括温度、压力、PH、CO2摩尔分数、总溶解固体(TDS)和离子组成)进行分析,并用于训练机器学习模型。建模结果表明,采用曲线下面积(Area Under Curve, AUC)评分的决策树模型预测井内尺度降水的精度为0.91,优于AUC评分分别为0.88和0.87的决策树模型。该模型可以指导油气生产过程中结垢的早期预测和控制。
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引用次数: 0
An Integrated Approach To Production Optimization In Ageing Gas Lifted Fields- Ikanto Field Experience 老化气举油田生产优化的综合方法——Ikanto油田经验
Pub Date : 2022-08-01 DOI: 10.2118/211961-ms
B. Obong, P. Adegoke, Soba Osuji-Bells, D. Ogbonna, Hassan Salisu, Onyinyechi Ekerenduh, Segun Adomokhai
In many ageing fields, there is a constant need to optimize production performance of the wells to ensure that they continue to deliver value. As a field matures, with high water and sand cut production from the wells, water breakthrough from water flooding projects and other artificial pressure maintenance programs, the produced fluid water cut and gas-oil ratio will be changing. For such fields, the optimal use of existing surface facilities is critical to sustaining and increasing well rates leading to a corresponding reduction in production costs. In the Ikanto field, Gas Lift is the preferred artificial lift method, and has been so for over twenty years. However, with increased water production from the wells, the field separating train is faced with handling produced water in the separator train. Other challenges in the gas lift system including obsolete field metering equipments, meter calibration and maintenance challenges, etc, have impacted optimization opportunities from the gas lifted wells. The resulting consequence is the inability to fully determine optimal lift gas injection rates if the lift gas injection into the well is over or under-injected in line with advised lift gas rates from well performance models. An important input for gas lift optimization is the volumetric flow rate of injection gas. This data can help experienced Production engineers and field technicians determine if the lift gas injection into the well is optimal, thus providing directional guidance on what change(s) should be made to improve the well performance. In order to ensure that the asset value is enhanced, an integrated approach to maximizing production from the field was deployed ranging from the upgrade and automation of the existing gas lift infrastructure in the field vis-à-vis carrying out gas lift system optimisation, carrying out de-bottlenecking of parts of the production system, and the installation of real time surface monitoring systems. In this paper, the results of the optimization efforts in the Ikanto field are discussed. The analysis of the results has resulted in an upscale of total daily production from the field by over thirty percent (30%).
在许多老化油田中,不断需要优化油井的生产性能,以确保它们继续提供价值。随着油田的成熟,随着井的高含水和含砂产量、水驱项目的水突破以及其他人工保压方案的实施,采出液含水和油气比将发生变化。对于这些油田来说,优化利用现有地面设施对于维持和提高井速至关重要,从而降低生产成本。在Ikanto油田,气举是首选的人工举升方法,已经有20多年的历史了。然而,随着油井出水量的增加,油田分离列车面临着在分离器列车中处理采出水的问题。气举系统的其他挑战,包括过时的现场计量设备、仪表校准和维护挑战等,都影响了气举井的优化机会。由此产生的后果是,如果举升注气量过高或过低,则无法完全确定最佳的举升注气量,而举升注气量与井动态模型的建议举升注气量是一致的。气举优化的一个重要输入是注入气体的体积流量。这些数据可以帮助经验丰富的生产工程师和现场技术人员确定举升注气是否最佳,从而为应该采取哪些改变来改善井的性能提供方向性指导。为了确保资产价值的提高,该公司采用了一种综合方法来实现油田产量最大化,包括对油田现有气举基础设施进行升级和自动化,对-à-vis进行气举系统优化,对部分生产系统进行瓶颈消除,以及安装实时地面监测系统。本文讨论了伊关东油田优化工作的结果。分析结果表明,该油田的日产量提高了30%以上。
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引用次数: 0
Computer-Aided Design for a Multilateral Well Completion in a Stacked Reservoir 叠置油藏分支井完井的计算机辅助设计
Pub Date : 2022-08-01 DOI: 10.2118/211980-ms
F. A. Bamgboye, Promise O. Longe, B. Oriji
Over the years, multilateral well technology has been one of the most rapidly evolving and widely utilized production technologies for new and maturing reservoirs. Multilateral wells have the potential for reservoir productivity improvement. The characteristics used to evaluate multilateral well completion are connectivity, isolation, and accessibility. All these focus on the completion design of the main bore, lateral bores, and junctions that connect the lateral and main bores. Hence, one of the factors to consider in designing multilateral wells is the junction type, which depends on the required degree of mechanical integrity and pressure integrity at each lateral. Previous studies establish that the lateral junctions are a critical element of multilateral completions and can fail under formation stresses, temperature-induced forces, and differential pressures during production. Thus, the reliability of a multilateral completion design is the ability to construct and complete the multilateral junction successfully. The Technology Advancement of Multilaterals (TAML) has categorized the distinct types of multilateral junctions based on support and hydraulic integrity provided at the junction. The objectives of this paper are: (1) to provide a detailed discussion on each classification level and the conditions in which they are applicable, (2) to present a conceptually digitized application of a multilateral well on a stacked reservoir XXXX in a Niger Delta field using SEPAL software. To achieve the latter goal, after a preliminary and detailed casing design, we applied the SEPAL software to design and digitize the proposed multilateral well schematics for the stacked reservoir. From the analysis, a multilateral level 5 junction was selected to overcome specific problems (e.g., wellbore collapse) due to the unconsolidated sands of the reservoir in the field of interest.
多年来,分支井技术已成为发展最快、应用最广泛的新老油藏生产技术之一。分支井具有提高储层产能的潜力。用于评价分支完井的特征是连通性、隔离性和可达性。所有这些都集中在主井眼、侧井眼以及连接侧井眼和主井眼的连接处的完井设计上。因此,设计分支井时需要考虑的因素之一是接头类型,这取决于每个分支井的机械完整性和压力完整性要求。之前的研究表明,侧向接头是多分支完井的关键组成部分,在生产过程中可能会受到地层应力、温度诱导力和差压的影响而失效。因此,多边完井设计的可靠性是指成功构建和完成多边连接点的能力。多边接头技术进步(TAML)根据接头提供的支撑和液压完整性对不同类型的多边接头进行了分类。本文的目标是:(1)对每个分类级别及其适用条件进行详细讨论;(2)使用SEPAL软件介绍尼日尔三角洲油田XXXX叠层油藏多边井的概念性数字化应用。为了实现后一个目标,在进行了初步和详细的套管设计后,我们应用SEPAL软件设计并数字化了堆叠油藏的多边井示意图。通过分析,选择了一个多边5级连接点,以克服由于感兴趣油田的储层未固结砂而导致的特定问题(例如井筒坍塌)。
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引用次数: 0
Investigation of Gas-Lift Mitigation in Deepwater Pipeline-Riser System 深水管道-立管系统气举缓解研究
Pub Date : 2022-08-01 DOI: 10.2118/212008-ms
N. Okereke, I. Ogazi, A. Umofia, N. Ohia, S. Udeagbara, O. Nwanwe, Henry Adimekwe, S. Ekwueme, A. Kerunwa
Slugging studies done recently have shown that slug mitigation techniques need to be improved, particularly in deepwater scenarios. In order to breakup the liquid slugs inside the riser and reduce acute slugging, the gas-lift slug mitigation method involves injecting a pre-determined volume of gas at the pipeline-riser section. Through OLGA severe slug mitigation; the study investigated various positioning of the gas-lift upstream of the riser-base. A case-study of a typical deepwater scenario within West-Africa was considered. The field was located at a water-depth of over 1000m with riser height of 1513m and pipeline section of 2712m which were all modeled on OLGA. The study involved validation of the pressure simulated against initial pressure behavior from the field. The field case involved running well X1 set up at about 72°C and mass flow rate of 3.25 kg/s, well X2 set up at about 70°C and 12.13 kg/smultiphase flow stream flow. Gas-lift was deployed within range of 7kg/s to 35 kg/s. Although severe slugging was mitigated, the power consumption required by required by gas-lift technique proved to be relatively high. The results indicated that gas-lift was better off closer to the supporting wells than being at the riser-base; as with the scenario of 35 kg/s gas-lift closer to well X2, the gas pressure upstream of the riser-base was significant enough to push off liquid slugs that accumulated at the riser-base; giving rise to a more stable flow and moderating the severe slugging scenario.
最近进行的段塞流研究表明,段塞流减缓技术需要改进,特别是在深水环境中。为了分解立管内的液体段塞并减少急性段塞,气举段塞缓解方法包括在立管段注入预定体积的气体。通过OLGA缓解严重的段塞流;该研究考察了立管基座上游气举的不同位置。考虑了西非典型深水场景的案例研究。该油田水深超过1000m,隔水管高度1513m,管段2712m,均采用OLGA建模。该研究包括根据现场的初始压力行为对模拟压力进行验证。现场案例中,X1井在72°C左右,质量流量为3.25 kg/s, X2井在70°C左右,多相流流量为12.13 kg/s。气举作业的速度范围为7kg/s至35kg /s。尽管严重的段塞流得到了缓解,但事实证明,采用气举技术所需的功率消耗相对较高。结果表明,气举在靠近支撑井的地方比在隔管基座处效果更好;在X2井附近35kg /s气举的情况下,立管基座上游的气体压力足够大,足以推动在立管基座积聚的液体段塞;产生更稳定的流体,缓和严重的段塞流情况。
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引用次数: 2
Developing a Chemical Database for Resolving Enviromental Issues in the Petrochemical Industry in Nigeria 为解决尼日利亚石化工业的环境问题建立化学数据库
Pub Date : 2022-08-01 DOI: 10.2118/211948-ms
A. Ekperusi, Anthonia Ejiroghene Gbuvboro
Petrochemical exploration in Nigeria poses a significant threat to the environment, health and livelihoods of local people. The inability to find a holistic solution to address amicably the issues associated with oil and gas exploration and production has resulted in an unending wave of tension, crises and countless legal battles between communities and oil operators. This development is further complicated by the lack of adequate capacity on the part of regulators in the sector. The situation has forced some oil operators to move their operations from land and shallow waters into the deep sea with the hope to reduce hostilities within operational facilities and conflict with local people. Despite efforts to have a better understanding among the stakeholders, particularly oil operators and local communities, environmental issues persist creating mistrust between parties. Developing a chemical database with a comprehensive contaminants profile in the petrochemical industry would improve the management of chemical spills and associated issues and bring some level of fairness to conflict resolution in the sector.
尼日利亚的石油化工勘探对当地人民的环境、健康和生计构成重大威胁。由于无法找到一个整体的解决方案来友好地解决与油气勘探和生产相关的问题,导致了社区和石油运营商之间无休止的紧张局势、危机和无数的法律纠纷。由于该行业监管机构缺乏足够的能力,这种发展进一步复杂化。这种情况迫使一些石油运营商将他们的作业从陆地和浅水转移到深海,希望减少作业设施内的敌对行动以及与当地人民的冲突。尽管各方(尤其是石油运营商和当地社区)努力增进了解,但环境问题仍然存在,导致各方之间互不信任。在石化工业中建立一个包含全面污染物概况的化学数据库将改善对化学泄漏和相关问题的管理,并在一定程度上公平地解决该部门的冲突。
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引用次数: 0
Microbial Enhanced Oil Recovery (MEOR): mechanism, rate of biodegradation of hydrocarbon, field applications and challenges 微生物提高采收率(MEOR):机理、烃类生物降解速率、油田应用和挑战
Pub Date : 2022-08-01 DOI: 10.2118/211939-ms
F. Okoro, Patricia Odukwe, Mary Frank-Okoro
This paper investigated the biodegradation of selected hydrocarbons (e.g., alkanes, such as decane, and others) by open mixed microbial cultures. Laboratory experiments were conducted with the aim to investigate the rate of biodegradation of dodecane using glass bioreactors over an incubation period of 31days. In the study, dodecane represented the hydrocarbon used, and the microbial activity was subjected to aerobic conditions. Mineral water was used to stimulate the microbial growth. The results obtained indicated that an increase in the rate of biodegradation can be achieved, thus resulting in an increase in the oil recovery efficiency. It can be inferred that MEOR is a "high-risk, high reward" process, depending on whether the microorganisms can produce oil recovery-enhancing chemicals by utilizing the residual oil within the reservoir as a carbon source. The high risk in this context refers to the severe constraints that the microbial system must satisfy in order to utilize an in-situ carbon source. The rewards however are that the logistical cost and difficulty in implementing the process is similar to those of implementing a waterflood.
本文研究了开放式混合微生物培养对选定碳氢化合物(如烷烃,如癸烷等)的生物降解。在实验室进行了实验,目的是在31天的孵育期内研究玻璃生物反应器对十二烷的生物降解率。在研究中,十二烷代表了所使用的碳氢化合物,微生物的活性受到好氧条件的影响。用矿泉水刺激微生物生长。结果表明,提高生物降解速率可以提高采油效率。由此可以推断,微生物能否利用储层内的剩余油作为碳源,产生提高采收率的化学物质,是一个“高风险、高回报”的过程。在这种情况下,高风险是指微生物系统必须满足的严格限制,以便利用原位碳源。然而,其好处是实施该过程的后勤成本和难度与实施注水类似。
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引用次数: 0
Cuttings Lifting Coefficient Model: A Criteria for Cuttings Lifting and Hole Cleaning Quality of Mud in Drilling Optimization 岩屑举升系数模型:钻井中岩屑举升和井眼清洁质量优化的一种准则
Pub Date : 2022-08-01 DOI: 10.2118/212004-ms
D. Jimmy, E. Wami, Michael Ifeanyi Ogba
In this study, the hole cleaning qualities of mud samples formulated with tigernut derivatives – starch and fibre – as additives were determined by adding drill cuttings as impurities and evaluating the Carrying Capacity Index (CCI) as well as Transport Index (TI) of the muds. Results of the analysis conducted for the mud properties showed that all the different mud properties but the pH of the mud evaluated of mud samples B, C1, C2, and C3 were slightly higher (albeit within the recommended values) than those of the control (standard) mud sample A. Using the results obtained from mud properties analysis and drilling operations data for the evaluation of the hole cleaning qualities, the following new expressions for optimum cuttings lifting ability (β) and cuttings lifting coefficient (β1), which gives criteria for cutting lifting in a wellbore were developed: β1 = 0.11519 [(1 − Cf)]−1(dp)−2.014. The higher the value of β1 greater than one, the better the hole cleaning ability of the mud and the lower the mud flowrate needed to achieve better hole cleaning for a given cutting particle size.
在本研究中,通过加入钻屑作为杂质,并评估泥浆的承载指数(CCI)和输运指数(TI),确定了以虎坚果衍生物淀粉和纤维为添加剂配制的泥浆样品的井眼清洁质量。泥浆性质分析结果表明,泥浆样品B、C1、C2和C3除pH值外,其他泥浆性质均略高于对照(标准)泥浆样品a(尽管在推荐值范围内)。建立了最佳岩屑举升能力(β)和岩屑举升系数(β1)的新表达式:β1 = 0.11519[(1−Cf)]−1(dp)−2.014,给出了井筒中岩屑举升的标准。β1值越高(大于1),泥浆的井眼清洁能力越好,在一定切削粒度下,达到较好井眼清洁所需的泥浆流量越低。
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引用次数: 4
Achieving Zero Lost Time Injury in a Refinery: A Practical Approach 在炼油厂实现零损失时间伤害:一种实用方法
Pub Date : 2022-08-01 DOI: 10.2118/211994-ms
Eretoru Robert, Camilla Junaid, Kawu Idris-Idah, Adebimpe Oyeyele, Daniel Olomolaiye
This paper aims to highlight and share some insight on how a modular crude oil refinery operating at 5000bopd capacity delivered refined products with zero LTI. The intention is to pass knowledge to upcoming modular refineries as projections from the Ministry of Petroleum Resources indicate that many more will spring up within the next few years. The refinery came live in November 2020 and was tasked with ensuring optimum production in a safe working environment. Since then, it has gone on to safely refine over one million barrels of crude oil In the Oil and Gas industry, safety is a crucial determinant of the overall success of a facility’s operations. Refineries have even greater responsibilities, given that there is the presence of highly volatile and flammable hydrocarbons within the facility, and personnel having consistent interactions with these liquids pose a huge danger. Achieving zero LTI implies that in the period under review, no incidents occurred that prevented the continuity of the core activities of the workplace, no productive work time was lost due to injuries to an employee and as such, is a key indicator in measuring safety performance, hence its adoption The steps taken to minimize and eliminate risks peculiar to the refinery were discussed, with these taking the form of engineering controls, policies and procedures. It is interesting to note that in the operation of a refinery, the areas that are most vulnerable to accidents are outside the core process areas. The array of process control systems, alarms, and fail-safes keep the system within operational limits. The systems involved in the storage and offloading of hydrocarbon products, however, handle more volumes of hydrocarbon, with higher frequency and is prone to human error. This work is a summarised document that contains proactive safety-inclined solutions and lessons learned along the way, hopefully translating into increased productivity and safety within the downstream space.
本文旨在强调并分享一些关于模块化原油炼油厂如何以5000桶/天的产能交付零LTI的成品油的见解。其目的是将知识传递给即将到来的模块化炼油厂,因为石油资源部的预测表明,未来几年将出现更多的模块化炼油厂。该炼油厂于2020年11月投入使用,其任务是确保在安全的工作环境中实现最佳生产。从那时起,它已经安全地提炼了100多万桶原油。在石油和天然气行业,安全是决定设施运营整体成功的关键因素。炼油厂的责任更大,因为设施内存在高度挥发性和易燃的碳氢化合物,并且与这些液体持续接触的人员构成了巨大的危险。达到零LTI意味着在审查期间,没有发生妨碍工作场所核心活动连续性的事件,没有因员工受伤而损失的生产性工作时间,因此,这是衡量安全绩效的关键指标,因此采用了它。讨论了减少和消除炼油厂特有风险的措施,这些措施采取了工程控制,政策和程序的形式。有趣的是,在精炼厂的操作中,最容易发生事故的区域是在核心过程区域之外。一系列的过程控制系统、警报和故障安全装置使系统保持在运行范围内。然而,涉及碳氢化合物产品储存和卸载的系统处理更多的碳氢化合物,频率更高,并且容易出现人为错误。这项工作是一份总结文件,其中包含了主动的安全解决方案和经验教训,希望能转化为提高下游空间的生产力和安全性。
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