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MESH DISPERSION MINIMIZATION ALGORITHMS WITHIN EXPLICIT FINITE-DIFFERENCE SCHEMES TO CALCULATE TRANSIENT WAVE PROCESSES IN ELASTIC MEDIA AND COMPOSITE STRUCTURES 用显式有限差分格式计算弹性介质和复合结构中的瞬态波过程的网格色散最小化算法
Pub Date : 2021-07-26 DOI: 10.2495/cmem210061
S. Abdukadirov
Precise calculation of wave fronts and high-gradient components is always of utmost importance for problems of numerical simulation of wave processes in media and composite structures. The usage mesh algorithms come across specific obstacles, which do not allow to accurately calculate such disturbances localized at the loading area or propagated with time. One of such obstacles (notably in the problems with singularities) is the spurious effect caused by the mesh dispersion responsible for the emergence of high-frequency “parasite” oscillations damaged the computer solution. In this work, advanced numerical algorithms within the explicit finite-difference scheme are developed exactly for very purpose – to precisely calculate wave processes with singularities. The algorithms are constructed with the condition that dependence domains are the same (or maximally closed) in differential and difference equations corresponding to continual and discrete models, respectively. In the designed algorithms, the influence of spurious effects of numerical dispersion is suppressed (or essentially minimized) that allows discontinuities in fronts and high-gradient components to be accurately calculated. A set of examples of computer simulations of linear and nonlinear wave processes are presented. Among them are (a) impact propagation in a waveguide resting on an elastic foundation, (b) cylindrical and spherical waves, and (c) wave propagation and fracture pattern in a unidirectional composite. Comparison of results calculated by conventional and developed algorithms clearly shows the advantage of the latter. To this end, precise numerical solutions (in mesh points of the discrete space) are obtained for the problems listed above.
波前和高梯度分量的精确计算一直是介质和复合结构中波过程数值模拟问题的关键。使用网格算法会遇到一些特定的障碍,这些障碍不允许精确计算这种局部于加载区域或随时间传播的干扰。其中一个障碍(特别是在奇点问题中)是由网格色散引起的虚假效应,导致高频“寄生”振荡的出现,破坏了计算机解决方案。在这项工作中,先进的数值算法在显式有限差分格式中开发,正是为了精确计算具有奇点的波过程。在连续模型和离散模型对应的微分方程和差分方程的依赖域相同(或最大封闭)的条件下,分别构造了该算法。在所设计的算法中,数值色散的虚假效应的影响被抑制(或基本上最小化),从而允许精确计算锋面和高梯度分量的不连续。给出了一组线性和非线性波动过程的计算机模拟实例。其中包括(a)弹性基础波导中的冲击传播;(b)圆柱波和球面波;(c)单向复合材料中的波传播和断裂模式。将传统算法与所开发算法的计算结果进行比较,可以明显看出后者的优越性。为此,得到了上述问题的精确数值解(在离散空间的网格点上)。
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引用次数: 0
DESIGN OF EXPERIMENTS PLATFORM FOR ONLINE SIMULATION MODEL VALIDATION AND PARAMETER UPDATING WITHIN DIGITAL TWINNING 数字孪生在线仿真模型验证与参数更新实验平台的设计
Pub Date : 2021-07-26 DOI: 10.2495/cmem210011
Madhu Sudan Sapkota, E. Apeh, M. Hadfield, R. Adey, J. Baynham
The process of developing a virtual replica of a physical asset usually involves using standardized parameter values to provide simulation of the physical asset. The parameters of the virtual replica are also continuously validated and updated over time in response to the physical asset’s degradation and changing environmental conditions. The parametric calibration of the simulation models is usually made with trial-and-error using data obtained from manual survey readings of designated parts of the physical asset. Digital Twining (DT) has provided a means by which validating data from the physical asset can be obtained in near real time. However, the time-consuming process of calibrating the parameters so the simulation output of the virtual replica matches the data from physical asset persists. This is even more so when the calibration of the simulator is performed manually by analysing the data received from the physical system using expert knowledge. The manual process of applying domain knowledge to update the parameters is error prone due to incompleteness of the knowledge and inconsistency of the validation/calibration data. To address these shortcomings, an experimental platform implemented by integrating a simulator and a scientific software is proposed. The scientific software provides for the reading and visualisation of the simulation data, automation of the simulation running process and provide interface of the relevant validation and adaptive algorithmics. This comprehensive integrated platform provides an automated online model validation and adaptation environment. The proposed platform is demonstrated using BEASY – a simulator designed to predict protection provided by a cathodic protection (CP) system to an asset, with MATLAB as the scientific software. The developed setup facilitates the task of model validation and adaptation of the CP model by automating the process within a DT ecosystem.
开发物理资产的虚拟副本的过程通常涉及使用标准化参数值来提供物理资产的模拟。虚拟副本的参数也会随着时间的推移不断验证和更新,以响应物理资产的退化和不断变化的环境条件。模拟模型的参数校准通常使用从物理资产指定部分的手动测量读数中获得的数据进行试错。数字缠绕(DT)提供了一种方法,通过该方法可以近乎实时地获得实物资产的验证数据。然而,校准参数以使虚拟副本的模拟输出与物理资产的数据匹配的耗时过程仍然存在。当模拟器的校准是通过使用专家知识分析从物理系统接收的数据来手动执行时,更是如此。由于知识的不完整和验证/校准数据的不一致,应用领域知识更新参数的手动过程容易出错。针对这些不足,本文提出了一种将模拟器与科学软件相结合的实验平台。科学软件提供了仿真数据的读取和可视化,仿真运行过程的自动化,并提供了相关验证和自适应算法的接口。该综合集成平台提供了一个自动化的在线模型验证和自适应环境。提出的平台使用BEASY进行了演示,BEASY是一个模拟器,旨在预测阴极保护(CP)系统对资产提供的保护,以MATLAB作为科学软件。开发的设置通过在DT生态系统中自动化流程,促进了模型验证和CP模型适应的任务。
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引用次数: 1
SEA USE MAP: GIS SUPPORTING MARINE AREA’S SUSTAINABLE DEVELOPMENT 海洋利用图:支持海洋区域可持续发展的地理信息系统
Pub Date : 2021-07-26 DOI: 10.2495/cmem210021
M. Marcelli, Francesco Manfredi Frattarelli, V. Piermattei, S. Scanu, S. Bonamano, D. Piazzolla, G. Zappalà
The coastal zone is characterised by diversified physical and ecological conditions that allow the multiple use of natural resources. The overlap of very different uses generates conflict inducing habitat depletion and damage to natural systems. To face the problem of “conflict of use” of the coastal areas, we developed an integrated system as a working tool, the Sea Use Map (SUM), aimed to the characterization of the different values and uses of the marine resource, useful to explore further marine uses, such as suitable sites for marine renewable energy production, productive activities, etc. For this reason, the creation of an integrated GIS database, in which the information is conveyed in a geo-referenced system, is the necessary tool to support maritime spatial planning. The SUM of Italy is a key database, in which coastal uses are integrated with environmental data (seabed morphology, waves, currents, fauna, flora, etc.). Further integration between data and simulations of numerical models allows to define the most promising and ecologically acceptable areas for the introduction of new uses in view of the compatible development of the sea and marine resources. This paper presents a pilot application study in the coastal area between Capo Anzio and Tarquinia (Italy, Latium).
海岸带的特点是多样的自然和生态条件,允许多种利用自然资源。不同用途的重叠会产生冲突,导致栖息地枯竭和对自然系统的破坏。为了解决沿海地区的“用途冲突”问题,我们开发了一个综合系统,即“海洋用途图”,作为工作工具,旨在描述海洋资源的不同价值和用途,有助于探索进一步的海洋用途,例如适合海洋可再生能源生产和生产活动的地点等。因此,建立一个综合地理信息系统数据库是支持海洋空间规划的必要工具,其中的信息是在地理参考系统中传递的。意大利SUM是一个关键数据库,其中沿海用途与环境数据(海底形态、波浪、洋流、动物、植物等)相结合。鉴于海洋和海洋资源的相容发展,数据和数值模式模拟之间的进一步结合可以确定最有希望和在生态上可接受的引进新用途的地区。本文介绍了在卡波安齐奥(Capo Anzio)和塔奎尼亚(Tarquinia)之间的沿海地区进行的试点应用研究。
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引用次数: 0
RELIABLE GEAR DESIGN: TRANSLATION OF THE RESULTS OF SINGLE TOOTH BENDING FATIGUE TESTS THROUGH THE COMBINATION OF NUMERICAL SIMULATIONS AND FATIGUE CRITERIA 可靠的齿轮设计:通过数值模拟和疲劳准则相结合,转化单齿弯曲疲劳试验结果
Pub Date : 2021-07-26 DOI: 10.2495/cmem210101
F. Concli, L. Maccioni, L. Bonaiti
Establishing the actual gear root bending strength is a fundamental aspect in gear design. With this respect, gears materials can be characterized through two types of tests, i.e. on Running Gears (RG) or Single Tooth Bending Fatigue (STBF). The former is able to reproduce the loading conditions of the actual gears and, therefore, leads to the most accurate results. The latter excels in terms of efficiency and simplicity of the experimental campaign but as a drawback, tends usually to overestimate the material strength due to the different stress state histories it induces on the tooth root. Therefore, a common practice is to carry out STBF tests and apply a correction coefficient (f ) for exploiting the results in the design of actual gears. In the present paper, an approach to estimate f centered on the combination of numerical simulations and multi-axial fatigue criteria based on the critical plane capable of taking into account non-proportional loading conditions has been proposed. In particular, the same gear geometry has been simulated through Finite Element (FE) models in two conditions, i.e. STBF and RG. The outcomes of the simulations, in terms of stress histories in the tooth root region, have been analyzed with five different fatigue criteria, i.e. Findley, Matake, McDiarmid, Papadopoulos, and Susmel et al. f has been calculated as the ratio between the maximum damage parameter observed in the STBF and RG conditions according to the different fatigue criteria. Results show that f , calculated for three different materials (i.e. 18NiCrMo5, 42CrMoS4, 31CrMo12), differs up to 22% between the RG and the STBF conditions (depending on the criterion considered). Therefore, future studies should aim to understand which fatigue criterion is the most appropriate for this type of analysis.
确定实际齿根弯曲强度是齿轮设计的一个基本方面。在这方面,齿轮材料可以通过两种类型的测试来表征,即在运行齿轮(RG)或单齿弯曲疲劳(STBF)上。前者能够再现实际齿轮的加载条件,因此,导致最准确的结果。后者在实验活动的效率和简单性方面表现出色,但作为缺点,由于它在牙根上诱导的不同应力状态历史,通常倾向于高估材料强度。因此,通常的做法是进行STBF试验并应用修正系数(f),以便在实际齿轮的设计中利用结果。本文提出了一种以数值模拟和多轴疲劳准则相结合的方法,该方法基于能够考虑非比例加载条件的临界平面。特别地,通过有限元(FE)模型在两种条件下(即STBF和RG)模拟了相同的齿轮几何形状。采用Findley、Matake、McDiarmid、Papadopoulos和Susmel等五种不同的疲劳准则对模拟结果进行了牙根区域应力历史分析。f计算为不同疲劳准则下STBF条件下观察到的最大损伤参数与RG条件下观察到的最大损伤参数之比。结果表明,对于三种不同材料(即18NiCrMo5, 42CrMoS4, 31CrMo12)计算的f,在RG和STBF条件(取决于所考虑的标准)之间相差高达22%。因此,未来的研究应旨在了解哪种疲劳准则最适合这种类型的分析。
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引用次数: 4
MICROSTRUCTURE AND FATIGUE PROPERTIES OF CU–NI–SI ALLOY STRENGTHENED BY NI2SI INTERMETALLIC COMPOUNDS ni2si金属间化合物强化cu-ni-si合金的组织与疲劳性能
Pub Date : 2021-07-26 DOI: 10.2495/cmem210071
M. Goto, Takahito Utsunomiya, Takaei Yamamoto, Seung-Zeon Han, J. Kitamura, J. Ahn, Sung-Hwan Lim, T. Yakushiji
Microstructure and fatigue properties of Cu–6Ni–1.5Si alloy having different morphologies of Ni2Si intermetallic compounds that are disk-shaped continuous precipitates (CPs) with nano-size diameter by normal aging, fibre-shaped discontinuous precipitates (DPs) by overaging and elongated DPs fabricated by cold-rolling (DPR) were studied. There was a negligible difference in fatigue strength between the CP and DP specimens despite higher tensile strength of the CP specimen. The DPR specimen had the highest tensile and fatigue strengths in all specimens. The fatigue crack initiation resistance of the DPR specimen was drastically enhanced. The growth rate of a small crack can be determined by a term σanl. The crack growth resistance of the DPR specimen was nearly equal to that of the CP specimen. The reason for such trends of tensile and fatigue strengths was discussed based on the microstructure of each specimen.
研究了不同形态的Ni2Si金属间化合物Cu-6Ni-1.5Si合金的显微组织和疲劳性能,这些金属间化合物分别为:正常时效形成的直径为纳米级的圆盘状连续相(CPs)、过时效形成的纤维状不连续相(DPs)和冷轧形成的伸长型DPs。CP和DP试样的疲劳强度差异可以忽略不计,尽管CP试样的抗拉强度更高。DPR试样的抗拉强度和疲劳强度在所有试样中最高。DPR试样的抗疲劳起裂性能显著提高。小裂纹的扩展速率可以用σ l来表示。DPR试样的抗裂纹扩展能力与CP试样基本相等。根据各试样的显微组织分析了拉伸强度和疲劳强度变化趋势的原因。
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引用次数: 0
CHARACTERIZATION OF THE CRACK PROPAGATION IN A MICROSTRUCTURALLY RANDOM MATERIAL 微结构随机材料裂纹扩展特性研究
Pub Date : 2021-07-26 DOI: 10.2495/cmem210111
M. A. Marquez, C. A. M. Santos, H. Mollinedo, Judith Diaz Dominguez, J. Hernández
In the study of mechanical properties of materials the microstructure of a material is usually subjected to some kind of homogenization; however, there are materials in which the microstructural disorder must be considered. This disorder manifests itself in the fracture resistance of materials. Some empirical experimental studies and various types of models (based on variations in mass per unit area) have been made to relate the effect of the disorder during crack propagation with the macroscopic resistance of the material, but the absolute-density/mass projections have not been a good descriptor to extrapolate the behavior of the material between its microstructure and the macroscale since it is difficult to determine the porosity and the net trajectory of the fibers. The physical phenomenon of the instability of the crack propagation of interest in the present work occurs on a meso-scale, where the microstructure of the materials can be characterized only statistically and has been established as the range in which the bridge can exist between the micro and macro behavior of this kind of materials. By the Digital Image Correlation Technique the crack propagation is followed based on the displacements produced locally by the arrangement of the fibers in front of the crack tip of paper, as a material model. At the beginning of the load process is observed a smooth trace in the peak local deformation corresponding with the elastic part of the stress-curve; after, when the stress-curve starts to deflect, the peak local-deformation trace change in its slope and it becomes intermittent, this behavior is attributed to the local conditions of material. Finally, it observed that the local deformation is a good descriptor for the crack extension.
在材料力学性能的研究中,材料的微观结构通常经历某种程度的均匀化;然而,有些材料必须考虑微观结构的无序性。这种无序性表现在材料的抗断裂性能上。一些经验实验研究和各种类型的模型(基于单位面积质量的变化)已经将裂纹扩展过程中的无序影响与材料的宏观阻力联系起来,但是绝对密度/质量投影并不能很好地描述材料在微观结构和宏观尺度之间的行为,因为很难确定孔隙率和纤维的净轨迹。在本研究中,裂纹扩展不稳定性的物理现象发生在中观尺度上,在中观尺度上,材料的微观结构只能通过统计来表征,并且已经建立了这类材料的微观和宏观行为之间存在桥梁的范围。利用数字图像相关技术,以纸张裂纹尖端前纤维的排列所产生的局部位移作为材料模型,跟踪裂纹的扩展过程。在加载过程开始时,在与应力曲线弹性部分相对应的局部变形峰值处观察到光滑的痕迹;当应力曲线开始偏转后,其坡面局部变形的峰值轨迹发生变化,并呈现断续状态,这种行为归因于材料的局部条件。结果表明,局部变形是裂纹扩展的良好描述符。
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引用次数: 0
DESIGN FOR ADDITIVE MANUFACTURING: IS IT AN EFFECTIVE ALTERNATIVE? PART 2 – COST EVALUATION 增材制造设计:它是一种有效的替代方案吗?第二部分-成本评估
Pub Date : 2021-07-26 DOI: 10.2495/cmem210091
F. Concli, Margherita Molinaro, Eleonora Rampazzo
Additive Manufacturing (AM) is becoming a more and more widespread (and trendy) approach. Its flexibility and capability to manufacture any topology has opened new possibilities: AM could lead to significant performance improvements thanks to the exploitation of lattice or reticular structures as partial replacement of the traditional solid design. The potential of this technology knows no bounds. However, in the real world, the lower performances of the materials and the high manufacturing costs significantly restrict the fields of application for which the adoption of AM results effective. In this context, the mechanical static and fatigue properties of a 17-4 PH Stainless Steel produced via AM were experimentally measured and compared with those of the wrought material to quantify the performance reduction. Based on these data, three components, namely a hip prosthesis, a blow plastic bottle die, and an automotive gear were selected as representative examples to show the pros and contra of AM. The three components were chosen because they belong to three quite dissimilar fields and are produced in different batch sizes. The three original designs were specifically optimized for AM by means of Finite Element (FE) Simulations. The new solutions fulfil the strength requirements of the original parts showing at the same time reduced weights and inertias. The traditional and new designs were compared in terms of production times and costs to quantify the real benefits of AM for different applications.
增材制造(AM)正成为一种越来越普遍(和流行)的方法。它的灵活性和制造任何拓扑结构的能力开辟了新的可能性:由于利用点阵或网状结构部分取代传统的实体设计,增材制造可以显著提高性能。这项技术的潜力是无限的。然而,在现实世界中,材料的较低性能和高制造成本显着限制了采用增材制造的应用领域。在这种情况下,通过增材制造的17-4 PH不锈钢的机械静态和疲劳性能进行了实验测量,并与变形材料的力学静态和疲劳性能进行了比较,以量化性能降低。在这些数据的基础上,选取髋关节假体、吹塑料瓶模具、汽车齿轮三个部件作为代表性实例,说明增材制造的利弊。选择这三种成分是因为它们属于三个完全不同的领域,并且以不同的批量生产。通过有限元模拟对三种原始设计进行了增材制造的优化。新的解决方案满足了原零件的强度要求,同时减少了重量和惯量。在生产时间和成本方面比较了传统设计和新设计,以量化增材制造在不同应用中的实际效益。
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引用次数: 1
PARTICLE-BASED FLOW VORTICITY ANALYSIS BY USE OF SECOND-GENERATION WAVELETS 基于第二代小波的粒子流涡度分析
Pub Date : 2021-07-26 DOI: 10.2495/cmem210051
Oddny Brun, Joseph T. Kider, R. Wiegand
Modeling, simulating, and analyzing turbulent flow is a topic of high interest from both a verification and accuracy aspect. This work presents computational methods and experimental measures of turbulent fluid flow modeled with particle-based smoothed particle hydrodynamics (SPH), as well as the use of second-generation wavelets to analyze the nature of vorticity. Modeling and analyzing vorticity by use of first-generation wavelets for regular grid methods are well presented in literature. We are unaware of any work on this topic for particle-based methods. The difference between regular grid-based and particle-based approaches are due to irregularities introduced by the latter. We found that secondgeneration wavelets proved to be robust, fast, and reliable. Second-generation wavelets are designed to handle irregular grids and do not rely on a dyadic number of observations, which make them suitable candidates for SPH analysis as opposed to first generation wavelets. The resulting significant discrete wavelet transform (DWT) coefficients are found to be representative of the flow sections that may benefit from additional attention in the simulation model. The robustness of the method allows for fast initial screening of the flow to highlight sections that are of interest for more detailed analysis. Here, robustness refers to the two parameters significance level and grid resolution. Our results are demonstrated using a 2D sloshing tank case.
湍流的建模、模拟和分析是一个非常有趣的话题,无论是从验证还是准确性方面。本文介绍了基于粒子的光滑粒子流体动力学(SPH)模型的湍流流体流动的计算方法和实验方法,以及使用第二代小波来分析涡度的性质。利用第一代小波对规则网格法进行涡度建模和分析已有文献报道。我们不知道任何关于这个主题的基于粒子的方法的工作。基于规则网格和基于粒子的方法之间的区别是由于后者引入了不规则性。我们发现第二代小波被证明是鲁棒、快速和可靠的。第二代小波被设计用于处理不规则网格,并且不依赖于二元观测,这使得它们与第一代小波相比更适合SPH分析。由此产生的显著离散小波变换(DWT)系数被发现是流段的代表,可以从模拟模型的额外关注中受益。该方法的鲁棒性允许对流进行快速初始筛选,以突出显示更详细分析感兴趣的部分。这里,鲁棒性指的是两个参数显著性水平和网格分辨率。我们的结果是用一个二维晃动箱的情况下证明。
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引用次数: 0
OPTIMIZING A LIFE CYCLE ASSESSMENT-BASED DESIGN DECISION SUPPORT SYSTEM TOWARDS ECO-CONSCIOUS ARCHITECTURE 优化基于生命周期评估的生态建筑设计决策支持系统
Pub Date : 2021-07-26 DOI: 10.2495/cmem210041
Mahmoud Gomaa, Tarek A. Farghaly, Z. E. Sayad
Within the rapid growth of the energy demand of buildings, cities start to look at ways to shift towards more sustainable solutions that seek the reduction of energy consumption. In the last few decades, Egypt has witnessed a high rate of residential sector investments to accommodate the population inflation. As a result, such buildings in the residential sector consume the highest rates of energy exhaustion to meet the requirements of heating, cooling, and lighting; with the largest amount of burdens, the environment has to afford. Consequently, it is essential to consider energy control and careful analysis of environmental impacts as an essential part of the design of residential buildings. Life Cycle Assessment has gained significant attention in the study of energy control. It helps to analyze the energy patterns and environmental impacts of every single parameter engaged in the design of buildings. However, its complexity limits its integration into the conventional design process. Which lead to the need of engaging computer-aided design techniques and parametric approaches for the easiness of application. This research aims at developing a framework that achieves a reasonable integration between LCA and the traditional design process focusing on early design stages. It provides architects and designers with a structured methodology that enables them to achieve sustainability goals in their designs. The study follows a framework that firstly examines previous research on LCA. Secondly, it highlights the early design decisions and measures their effect on the final output using parametric tools. Lastly, it examines the validation of the developed framework by the implementation of a selected case study. This helps to carry out design optimization based on LCA in the design process.
随着建筑能源需求的快速增长,城市开始寻求更可持续的解决方案,寻求减少能源消耗。在过去的几十年里,埃及见证了住宅部门投资的高比率,以适应人口膨胀。因此,住宅领域的此类建筑消耗的能源消耗率最高,以满足供暖、制冷和照明的要求;背负着最大的负担,环境不得不承受。因此,将能源控制和对环境影响的仔细分析作为住宅建筑设计的重要组成部分是至关重要的。生命周期评价在能源控制研究中受到广泛关注。它有助于分析建筑设计中每一个参数的能源模式和环境影响。然而,它的复杂性限制了它与传统设计过程的集成。这就需要采用计算机辅助设计技术和参数化方法,使其易于应用。本研究旨在开发一个框架,实现LCA与传统设计过程之间的合理整合,重点放在早期设计阶段。它为建筑师和设计师提供了一种结构化的方法,使他们能够在设计中实现可持续发展的目标。本研究遵循一个框架,首先考察了以往关于LCA的研究。其次,它突出了早期的设计决策,并使用参数化工具测量它们对最终输出的影响。最后,通过实施一个选定的案例研究来检验所开发框架的有效性。这有助于在设计过程中进行基于LCA的设计优化。
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引用次数: 0
DESIGN FOR ADDITIVE MANUFACTURING: IS IT AN EFFECTIVE ALTERNATIVE? PART 1 – MATERIAL CHARACTERIZATION AND GEOMETRICAL OPTIMIZATION 增材制造设计:它是一种有效的替代方案吗?第1部分-材料特性和几何优化
Pub Date : 2021-07-26 DOI: 10.2495/cmem210081
F. Concli, Margherita Molinaro, Eleonora Rampazzo
Additive manufacturing (AM) is becoming a more and more widespread (and trendy) approach. Its flexibility and capability to manufacture any topology has opened new possibilities: AM could lead to significant performance improvements thanks to the exploitation of lattice or reticular structures as partial replacement of the traditional solid design. The potential of this technology knows no bounds. However, in the real world, the lower performances of the materials and the high manufacturing costs significantly restrict the fields of application for which the adoption of AM results effective. In this context, the mechanical static and fatigue properties of a 17-4 PH stainless steel produced via AM were experimentally measured and compared with those of the wrought material to quantify the performance reduction. Based on these data, three components, namely a hip prosthesis, a blow plastic bottle die, and an automotive gear were selected as representative examples to show the pros and contra of AM. The three components were chosen because they belong to three quite dissimilar fields and are produced in different batch sizes. The three original designs were specifically optimized for AM by means of finite element (FE) simulations. The new solutions fulfil the strength requirements of the original parts showing at the same time reduced weights and inertias. The traditional and new designs were compared in terms of production times and costs to quantify the real benefits of AM for different applications.
增材制造(AM)正成为一种越来越普遍(和流行)的方法。它的灵活性和制造任何拓扑结构的能力开辟了新的可能性:由于利用点阵或网状结构部分取代传统的实体设计,增材制造可以显著提高性能。这项技术的潜力是无限的。然而,在现实世界中,材料的较低性能和高制造成本显着限制了采用增材制造的应用领域。在这种情况下,实验测量了通过增材制造的17-4 PH不锈钢的机械静态和疲劳性能,并与变形材料的力学静态和疲劳性能进行了比较,以量化性能降低。在这些数据的基础上,选取髋关节假体、吹塑料瓶模具、汽车齿轮三个部件作为代表性实例,说明增材制造的利弊。选择这三种成分是因为它们属于三个完全不同的领域,并且以不同的批量生产。通过有限元模拟对三种原始设计进行了增材制造优化。新的解决方案满足了原零件的强度要求,同时减少了重量和惯量。在生产时间和成本方面比较了传统设计和新设计,以量化增材制造在不同应用中的实际效益。
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引用次数: 1
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Computational Methods and Experimental Measurements XX
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