Pub Date : 2021-12-04DOI: 10.36040/jstas.v2i2.4363
M. Awang, Muhammad Mawardi bin Mohd Rani, Fadhilah Diyana binti Abdul Samad, M. M. Syafiq Syazwan, Mohd Kamaruzaman Musa, M. Rahman, F. Yusop, N. Hamidon
Traditionally, power systems are built to take energy from high-voltage levels and distribute it to lower-voltage networks. Transmission networks are connected to major generating units. However, there will be an excessive number of tiny generators connected to distribution networks in the future. The portable power production system is mostly responsible for the excessive energy delivered, particularly when the user is experiencing a breakdown (function). The loss of integrity, as well as the breakdown and failure of electrical power transmission systems, appears to be an issue rooted (problem statement) in the highly practical and applied domains of electrical and power engineering. The objective of this project is to design and construct a portable power production system that uses renewable energy. The research also aims to determine the maximum and sufficient power consumption from solar energy and micro-hydropower systems in order to provide adequate energy for the space in the event of a power fail. The data for this study was collected using a Digital Multimeter, which was used to measure the resistance (R), voltage (V), current (A), and power (W). The results of the test reveal that the portable power production based on renewable energy has enough capacity to create electricity during a power failure as well as provide adequate loads such as LED lights, mini fans, and phone chargers. This study can also be improved by creating a higher-voltage micro turbine motor and a higher-voltage solar panel for the solar system to increase the operation time.
{"title":"A DESIGN OF PORTABLE MINI SOLAR PANEL COMBINED WITH MICRO HYDROPOWER SYSTEM FOR POWER GENERATION","authors":"M. Awang, Muhammad Mawardi bin Mohd Rani, Fadhilah Diyana binti Abdul Samad, M. M. Syafiq Syazwan, Mohd Kamaruzaman Musa, M. Rahman, F. Yusop, N. Hamidon","doi":"10.36040/jstas.v2i2.4363","DOIUrl":"https://doi.org/10.36040/jstas.v2i2.4363","url":null,"abstract":"Traditionally, power systems are built to take energy from high-voltage levels and distribute it to lower-voltage networks. Transmission networks are connected to major generating units. However, there will be an excessive number of tiny generators connected to distribution networks in the future. The portable power production system is mostly responsible for the excessive energy delivered, particularly when the user is experiencing a breakdown (function). The loss of integrity, as well as the breakdown and failure of electrical power transmission systems, appears to be an issue rooted (problem statement) in the highly practical and applied domains of electrical and power engineering. The objective of this project is to design and construct a portable power production system that uses renewable energy. The research also aims to determine the maximum and sufficient power consumption from solar energy and micro-hydropower systems in order to provide adequate energy for the space in the event of a power fail. The data for this study was collected using a Digital Multimeter, which was used to measure the resistance (R), voltage (V), current (A), and power (W). The results of the test reveal that the portable power production based on renewable energy has enough capacity to create electricity during a power failure as well as provide adequate loads such as LED lights, mini fans, and phone chargers. This study can also be improved by creating a higher-voltage micro turbine motor and a higher-voltage solar panel for the solar system to increase the operation time.","PeriodicalId":408962,"journal":{"name":"Journal of Sustainable Technology and Applied Science (JSTAS)","volume":"50 5 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-12-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"129809019","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Machines are an important factor in the industrial world to produce a product in a company. PT. XYZ is a company engaged in the food industry for sweeteners processed from tapioca flour and corn flour where, through research observations, data is obtained that there are problems that are often faced such as damage to the Agitator Autoclave machine, unavailability of spare parts ( spare parts) needed when there is a breakdown and a breakdown schedule for maintenance workers who have to work overtime. The purpose of this study is to determine the current condition of machine maintenance to reduce damage or failures, the level of machine effectiveness and provide alternative solutions to increase machine effectiveness. The research method used is quantitative using the Overall Equipment Effectiveness (OEE) method, Six Big Losses, Failure Modes and Effects Analysis. The results of the study resulted in an Overall Equipment Effectiveness (OEE) value of 75.07%. The low OEE value on the Agitator Autoclave machine is due to the low performance factor because the engine speed does not match its ideal speed and also the low idle and minor losses in the losses factor caused by frequent breakdowns. Suggestions and suggestions that can be recommended are to periodically evaluate machines and replace old machines.
{"title":"PREDICTIVE MAINTENANCE IMPLEMENTATION OF AUTOCLAVE REACTOR AGITATOR","authors":"Oktafianus Toding, Dayal Gustopo Setiadjit, Fuad Achmadi","doi":"10.36040/jstas.v2i2.3284","DOIUrl":"https://doi.org/10.36040/jstas.v2i2.3284","url":null,"abstract":"Machines are an important factor in the industrial world to produce a product in a company. PT. XYZ is a company engaged in the food industry for sweeteners processed from tapioca flour and corn flour where, through research observations, data is obtained that there are problems that are often faced such as damage to the Agitator Autoclave machine, unavailability of spare parts ( spare parts) needed when there is a breakdown and a breakdown schedule for maintenance workers who have to work overtime. The purpose of this study is to determine the current condition of machine maintenance to reduce damage or failures, the level of machine effectiveness and provide alternative solutions to increase machine effectiveness. The research method used is quantitative using the Overall Equipment Effectiveness (OEE) method, Six Big Losses, Failure Modes and Effects Analysis. The results of the study resulted in an Overall Equipment Effectiveness (OEE) value of 75.07%. The low OEE value on the Agitator Autoclave machine is due to the low performance factor because the engine speed does not match its ideal speed and also the low idle and minor losses in the losses factor caused by frequent breakdowns. Suggestions and suggestions that can be recommended are to periodically evaluate machines and replace old machines.","PeriodicalId":408962,"journal":{"name":"Journal of Sustainable Technology and Applied Science (JSTAS)","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-12-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130163455","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-11-30DOI: 10.36040/jstas.v2i2.3359
M. Husen, D. Gustopo, D. Laksmana
Quality is a key to be able to compete in the industrial world [16. Quality control is needed to reduce the number of defective products produced by the company, thus reducing losses experienced by the company. The Bima Mandiri Rembang Pasuruan cigarette company is a company that produces cigarettes, one of which is INNO cigarettes. The number of defective products produced by the company so that the company must make an increase in quality by using a method to reduce the number of defects that occur. The number of defective products causes the company to suffer losses. For that, we need a method that can reduce cigarette defective products which in turn can improve the quality of the company's production[12]. Six Sigma with the DMAIC stage (Define, Measure, Analyze, Improve, Control) is a method used in this research. Based on these steps, defects that often occur are less dense cigarettes as many as 289 sticks with a percentage of 25%, tearing on the cigarettes as many as 227 cigarettes with a percentage of 20% and peeling cigarettes as many as 208 sticks with a percentage of 18%. Factors that cause defects include humans, machines, methods and materials. After calculating using the Six Sigma method, before the improvement, the DPMO value is 113988.1 and the Sigma Level value is 2.722. After the improvements were made, the DPMO value decreased to 76488.1 and the Sigma Level was 2.94715. To achieve the six sigma target, the company is expected to be able to carry out improvements with a focus on the factors that cause product defects and always carry out regular control to reduce product defects. The corrective steps taken in the Bima Mandiri Rembang Pasuruan Regency cigarette company are human: regular training for machine operators and employees; methods: inspection of raw materials, blending machines and glue residue in the teat; engine: inspection of engine components; material: reprocessing less refined raw materials and using better quality glue.
{"title":"PRODUCT QUALITY CONTROL USING SIX SIGMA (DMAIC) METHODS TO MINIMIZE WAST IN BIMA MANDIRI CIGARETTE COMPANY REMBANG, PASURUAN REGENCY","authors":"M. Husen, D. Gustopo, D. Laksmana","doi":"10.36040/jstas.v2i2.3359","DOIUrl":"https://doi.org/10.36040/jstas.v2i2.3359","url":null,"abstract":"Quality is a key to be able to compete in the industrial world [16. Quality control is needed to reduce the number of defective products produced by the company, thus reducing losses experienced by the company. The Bima Mandiri Rembang Pasuruan cigarette company is a company that produces cigarettes, one of which is INNO cigarettes. The number of defective products produced by the company so that the company must make an increase in quality by using a method to reduce the number of defects that occur. The number of defective products causes the company to suffer losses. For that, we need a method that can reduce cigarette defective products which in turn can improve the quality of the company's production[12]. Six Sigma with the DMAIC stage (Define, Measure, Analyze, Improve, Control) is a method used in this research. Based on these steps, defects that often occur are less dense cigarettes as many as 289 sticks with a percentage of 25%, tearing on the cigarettes as many as 227 cigarettes with a percentage of 20% and peeling cigarettes as many as 208 sticks with a percentage of 18%. Factors that cause defects include humans, machines, methods and materials. After calculating using the Six Sigma method, before the improvement, the DPMO value is 113988.1 and the Sigma Level value is 2.722. After the improvements were made, the DPMO value decreased to 76488.1 and the Sigma Level was 2.94715. To achieve the six sigma target, the company is expected to be able to carry out improvements with a focus on the factors that cause product defects and always carry out regular control to reduce product defects. The corrective steps taken in the Bima Mandiri Rembang Pasuruan Regency cigarette company are human: regular training for machine operators and employees; methods: inspection of raw materials, blending machines and glue residue in the teat; engine: inspection of engine components; material: reprocessing less refined raw materials and using better quality glue.","PeriodicalId":408962,"journal":{"name":"Journal of Sustainable Technology and Applied Science (JSTAS)","volume":"40 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-11-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121689680","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-11-26DOI: 10.36040/jstas.v2i2.4159
B. Widodo, A. Sasmito
Aluminum is a widely used and applied material in daily life or in the industrial and automotive world. In order to improve the performance and properties of the application to be used, it needed an alloying element to improve the mechanical properties of the aluminum. Aluminum Matrix Composite (AMC) or better known as aluminum matrix composite is one type of material that has great potential to be developed, due to its good combination and properties such as high strength and hardness, low density, low density, capable of good machining, and its basic ingredients are easily found on the market and cheaper than other materials. This research was conducted using the stir casting process to be able to mix all the compositions contained in aluminum matrix composites and to help the distribution of alumina reinforcing particles (Al2O3) and aluminum matrices be evenly distributed. The parameters used in this casting process are varying the volume fraction of the Al2O3 amplifier by 0.5%; 1.5% and 2.5% plus the magnesium content remains 0.9%. The results showed that the addition of Al2O3 can increase the value of hardness and reduce the value of tensile strength. The highest hardness value was 75.3 HRB at the addition of Al2O3 by 2.5% and the lowest tensile strength value was 7.17 Kgf / mm2 with the percentage of Al2O3 addition of 0.5%.
{"title":"ADDITION OF MAGNESIUM (Mg) WITH ALUMINA (AL2O3) REINFORCER IN ALUMINUM MATERIAL COMPOSITES ON THE MECHANICAL PROPERTIES AND MICRO STRUCTURES","authors":"B. Widodo, A. Sasmito","doi":"10.36040/jstas.v2i2.4159","DOIUrl":"https://doi.org/10.36040/jstas.v2i2.4159","url":null,"abstract":"Aluminum is a widely used and applied material in daily life or in the industrial and automotive world. In order to improve the performance and properties of the application to be used, it needed an alloying element to improve the mechanical properties of the aluminum. Aluminum Matrix Composite (AMC) or better known as aluminum matrix composite is one type of material that has great potential to be developed, due to its good combination and properties such as high strength and hardness, low density, low density, capable of good machining, and its basic ingredients are easily found on the market and cheaper than other materials. This research was conducted using the stir casting process to be able to mix all the compositions contained in aluminum matrix composites and to help the distribution of alumina reinforcing particles (Al2O3) and aluminum matrices be evenly distributed. The parameters used in this casting process are varying the volume fraction of the Al2O3 amplifier by 0.5%; 1.5% and 2.5% plus the magnesium content remains 0.9%. The results showed that the addition of Al2O3 can increase the value of hardness and reduce the value of tensile strength. The highest hardness value was 75.3 HRB at the addition of Al2O3 by 2.5% and the lowest tensile strength value was 7.17 Kgf / mm2 with the percentage of Al2O3 addition of 0.5%.","PeriodicalId":408962,"journal":{"name":"Journal of Sustainable Technology and Applied Science (JSTAS)","volume":"35 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-11-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"128957875","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-11-26DOI: 10.36040/jstas.v2i2.3579
D. Anggorowati, S. Sriliani, Anis Artiyani, Harimbi Setyawati, K. J
Coconut husk waste is waste that has not been used optimally, generally only as a craft material. Seeing the composition of coconut husk, it has the potential to be used as an alternative fuel, one of which is to produce bioethanol products. The purpose of this research was to utilize coconut husk waste as raw material for bioethanol production and to assess the effect of the number of enzymes and time of hydrolysis on the glucose levels produced. In this research, the authors focused on obtaining glucose levels from coconut husks by hydrolysis using cellulase enzymes with an activity of 700 EGU/g. The variations used in this research were the volume of cellulase enzymes (2, 3, 4, 5, 6) ml and the hydrolysis time (4, 8, 12) hours. After the coconut husk undergoes physical and chemical treatment using 10% NaOH, there is a decrease in lignin levels from 44% to 14% and there is an increase in cellulose levels from 24% to 38%, and the use of a cellulase enzyme volume of 2 ml with a hydrolysis time of 4 hours was more optimal with a glucose level of 0.32%.
{"title":"ENZIMATIC HYDROLYSIS PROCESS FOR INCREASING GLUCOSE LEVELS FROM COCONUT HUSK WASTE","authors":"D. Anggorowati, S. Sriliani, Anis Artiyani, Harimbi Setyawati, K. J","doi":"10.36040/jstas.v2i2.3579","DOIUrl":"https://doi.org/10.36040/jstas.v2i2.3579","url":null,"abstract":"Coconut husk waste is waste that has not been used optimally, generally only as a craft material. Seeing the composition of coconut husk, it has the potential to be used as an alternative fuel, one of which is to produce bioethanol products. The purpose of this research was to utilize coconut husk waste as raw material for bioethanol production and to assess the effect of the number of enzymes and time of hydrolysis on the glucose levels produced. In this research, the authors focused on obtaining glucose levels from coconut husks by hydrolysis using cellulase enzymes with an activity of 700 EGU/g. The variations used in this research were the volume of cellulase enzymes (2, 3, 4, 5, 6) ml and the hydrolysis time (4, 8, 12) hours. After the coconut husk undergoes physical and chemical treatment using 10% NaOH, there is a decrease in lignin levels from 44% to 14% and there is an increase in cellulose levels from 24% to 38%, and the use of a cellulase enzyme volume of 2 ml with a hydrolysis time of 4 hours was more optimal with a glucose level of 0.32%.","PeriodicalId":408962,"journal":{"name":"Journal of Sustainable Technology and Applied Science (JSTAS)","volume":"13 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-11-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125809619","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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