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Optimization of Advanced Dual Refrigerant Expansion Cycle for Liquefaction 先进双制冷剂液化膨胀循环优化
Pub Date : 2019-10-28 DOI: 10.4043/29825-ms
Minki Kim, S. Ryu, Jongchul Lee, Donghun Lee, Mungyu Kim, Hyunki Park, Hyobin Kim, Kihwan Lee, Taeyun Kim
This paper shows the sequential search algorithm that makes it possible to find the optimum operating conditions of Advanced Dual Refrigerant Expansion Cycle that is used for LNG liquefaction process. The operating conditions are key parameters in determining the overall liquefaction efficiency of system, so it is the core process to find out these optimized key parameters in LNG industries. The steps of this method are as follows. 1) Defining input variables based on understanding of liquefaction cycle and thermodynamics. 2) Setting simulation to apply the sequential search algorithm. 3) Searching sequentially several local optimum points between the upper and lower limits of several input variables considering minimum/average efficiencies and the number of points satisfied with minimum approach 4) Repeat step 3) with narrower ranges and step sizes of each input variable based on previous results. 5) Get the global (final) optimum point considering final results and realistic operation. The operating conditions of Advanced Dual Refrigerant Expansion Cycle are eventually optimized with the best overall liquefaction efficiency of system by using the sequential search method. It is directly related to economical effect in terms of the high production rate against supply power, small size of equipment and the associated pipe lines, simple system layout and so on. During searching, several local optimum points of the operating conditions can be recorded in order to compare the liquefaction efficiencies at each of points by using this method. It serves as the objective evidence to understand trends of the efficiencies calculated from variable inputs. In addition, this method can provide a variety of selecting the main equipment such as compressor, expander, heat exchanger and so on because it is possible to identify several local optimum points have similar efficiencies. This new sequential search method can be applied for the optimization of existing other gas expansion liquefaction cycles and the mixed refrigerant (MR) LNG liquefaction cycles by making adjustments to input variables e.g. MR compositions can be available input variables as well in case of MR cycles.
本文给出了一种序贯搜索算法,该算法可以找到用于LNG液化过程的先进双制冷剂膨胀循环的最佳运行条件。操作条件是决定系统整体液化效率的关键参数,因此找出这些优化的关键参数是液化天然气工业的核心过程。该方法的步骤如下。1)基于对液化循环和热力学的理解,定义输入变量。2)设置仿真应用顺序搜索算法。3)考虑最小/平均效率和满足最小方法的点数,在多个输入变量的上下限之间依次搜索多个局部最优点。4)根据之前的结果,缩小每个输入变量的范围和步长,重复步骤3)。5)考虑最终结果和实际操作,求全局(最终)最优点。采用序贯搜索法,最终优化了先进双制冷剂膨胀循环的工况,使系统整体液化效率达到最佳。对供电功率的生产率高、设备及配套管线体积小、系统布置简单等直接关系到经济效益。在搜索过程中,可以记录几个局部工况的最优点,以便比较每个点的液化效率。它可以作为客观证据来理解从可变投入计算的效率的趋势。此外,这种方法可以提供多种选择的主要设备,如压缩机、膨胀机、换热器等,因为它有可能确定几个局部最优点具有相似的效率。这种新的顺序搜索方法可以应用于现有的其他气体膨胀液化循环和混合制冷剂(MR)液化循环的优化,通过调整输入变量,例如MR成分也可以作为MR循环的可用输入变量。
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引用次数: 0
Decreasing Well Construction Costs for Mature Fields in the Recôncavo Basin 降低Recôncavo盆地成熟油田的建井成本
Pub Date : 2019-10-28 DOI: 10.4043/29921-ms
Jaime Andres Loza Prado, J. Rosales, T. Finney, M. Venuto, Anderson Hupp, F. Câmara
The Recôncavo basin is located in northeast Brazil and has several mature fields that have been producing for more than 40 years. After more than three years without drilling activity, an integrated services model was implemented as a different working methodology for optimizing well construction. This work describes in detail the applied methodology and illustrates how it has positively impacted well construction times and thus costs. An integrated services model approach was applied. Instead of many technical representatives for each specialty, as performed in previous projects in the area, an integrated services coordinator was assigned as a single contact point for the operator to improve communication, document lessons learned, support logistics, follow up with project KPI, daily reporting, operational meetings, and field support on critical operations. Furthermore, technologies that had never been used in the area were applied, such as oil based mud (OBM), electromagnetic measurement while drilling (MWD), rigless cement evaluation, PDC bits and cased hole evaluation. These logging systems were chosen because of the high risk of losing openhole wireline tools as a result of fluid-loss issues in the production hole section, and it worked very well as an innovative option in which a synthetic profile was obtained from the cased hole wireline logging data. This profile was obtained and adjusted based on information from neighboring wells in the same field. Wells of the previous drilling campaign involved the use of traditional tools and relatively low nonproductive times, but at inefficient well construction rates. Because of the integration acquired using the integrated services approach, a more collaborative environment was created and project stakeholders collaborated to achieve project success and solve specific issues. As a result of the integrated service approach, and the application of new technologies in the area, instant improvement was observed compared to previous drilling campaigns. During project execution, drilling times were positively impacted and risk mitigated, reflecting a continuous improvement tendency and consistent learning curve. This paper illustrates how an integrated services approach and the introduction of proven technologies were successfully applied in the Recôncavo basin, which can be used by engineers as reference to help achieve similar or better results. It also demonstrates that, even in mature fields or in very well-known areas, there is room for improvement.
Recôncavo盆地位于巴西东北部,有几个已经生产了40多年的成熟油田。在三年多没有钻井活动的情况下,采用了一种综合服务模型,作为一种不同的工作方法来优化油井建设。这项工作详细描述了应用方法,并说明了它如何对建井时间和成本产生积极影响。应用了集成服务模型方法。在该地区之前的项目中,每个专业都有许多技术代表,而现在,为运营商分配了一名综合服务协调员,作为单一联系人,以改善沟通、记录经验教训、支持后勤、跟踪项目KPI、每日报告、运营会议和关键操作的现场支持。此外,还采用了该地区从未使用过的技术,如油基泥浆(OBM)、随钻电磁测量(MWD)、无钻机固井评价、PDC钻头和套管井评价。之所以选择这些测井系统,是因为由于生产井段的流体漏失问题,裸眼电缆工具丢失的风险很高,并且作为一种创新的选择,它可以从套管井电缆测井数据中获得合成剖面,效果非常好。该剖面是根据同一油田邻近井的信息获得并调整的。在之前的钻井作业中,使用的是传统工具,非生产时间相对较短,但建井效率很低。由于使用集成服务方法获得了集成,因此创建了更具协作性的环境,项目涉众协作以实现项目成功并解决特定问题。由于采用了综合服务方法,并在该地区应用了新技术,与之前的钻井活动相比,效果立即得到了改善。在项目执行过程中,钻井时间得到了积极影响,风险降低,反映了持续改进的趋势和一致的学习曲线。本文阐述了集成服务方法和引入成熟技术在Recôncavo盆地的成功应用,可供工程师参考,以帮助获得类似或更好的结果。它还表明,即使在成熟油田或非常知名的领域,也有改进的余地。
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引用次数: 1
P-67: Review of Dry Transportation of FLNG’s/FSRU’s/FPSO’s P-67: FLNG /FSRU /FPSO干式运输回顾
Pub Date : 2019-10-28 DOI: 10.4043/29905-ms
A. D. Lira, M. Pinheiro, John Van Leuwen, Michel Seij, Ronald Goetheer
Boskalis Offshore executed the dry transportation of the P-67 FPSO in 2018 from Qingdao China to Rio de Janeiro in Brazil. One of the main challenges for this project is the sheer size and weight of the P-67 FPSO. In order to transport the P-67 FPSO in a safe and controlled manner, new loading concepts and support structures have been developed. This paper addresses the challenges and lessons learned of the P67 FPSO transportation project. By means of several tangible examples and comparison with wet-tow the reader is explained how the dry-tow method benefits the transport of the P67 FPSO. The P67 FPSO is a critical asset for gas production, and as a result benefits deepwater FLNG in general. High level these benefits can be found in: Design optimizations - Stationary structures can be designed lighter and equipment can be optimized for local environment.Schedule optimizations - Dry transport increases schedule reliability and reduces time to market.Risk reduction - Reduced duration of exposure to risks at sea and specifically in critical areas.
Boskalis Offshore于2018年将P-67 FPSO从中国青岛运输到巴西里约热内卢。该项目的主要挑战之一是P-67 FPSO的体积和重量。为了以安全可控的方式运输P-67 FPSO,开发了新的装载概念和支撑结构。本文讨论了P67 FPSO运输项目的挑战和经验教训。通过几个具体的实例,并与湿拖曳法进行比较,说明干拖曳法对P67 FPSO运输的好处。P67 FPSO是天然气生产的关键资产,因此有利于深水FLNG。这些好处主要体现在:设计优化——固定结构可以设计得更轻,设备可以根据当地环境进行优化。进度优化-干式运输提高了进度可靠性,缩短了上市时间。降低风险-减少海上风险暴露的持续时间,特别是在关键区域。
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引用次数: 0
Efficient Selection of Reservoir Model Outputs within an Emulation Based Iterative Uncertainty Analysis 基于仿真迭代不确定性分析的油藏模型输出的有效选择
Pub Date : 2019-10-28 DOI: 10.4043/29801-ms
C. J. Ferreira, I. Vernon, C. Caiado, H. Formentin, G. Avansi, M. Goldstein, D. Schiozer
When performing classic uncertainty reduction based on dynamic data, a large number of reservoir simulations need to be evaluated at high computational cost. As an alternative, we construct Bayesian emulators that mimic the dominant behaviour of the reservoir simulator, and which are several orders of magnitude faster to evaluate. We combine these emulators within an iterative procedure that involves substantial but appropriate dimensional reduction of the output space, enabling a more effective and efficient uncertainty reduction on the input space than traditional methods, and with a more comprehensive understanding of the associated uncertainties. This study uses a Bayesian statistical approach for uncertainty reduction of complex models which is designed to address problems with high number of both input and output parameters. We detail how to efficiently choose sets of outputs that are suitable for emulation and that are highly informative to reduce the input parameter space and investigate different classes of outputs and objective functions. We use output emulators and implausibility analysis iteratively to perform input space reduction, and we discuss the strengths and weaknesses of certain popular classes of objective function in this context. We demonstrate our approach via an application to a benchmark synthetic model (built using public data from a Brazilian offshore field) in an early stage of development using four years of historical data and four producers. This study investigates traditional simulation outputs (e.g. production data) and also novel classes of outputs, such as misfit indexes and summaries of outputs. We show that despite there being a large number (2,136) of possible outputs, only a very small number (16) was sufficient to represent the available information; these informative outputs were utilized using fast and efficient emulators at each iteration (or wave) of the history match to perform the uncertainty reduction procedure successfully. Using this small set of outputs, we were able to substantially reduce the input space by removing 99.8% of the original volume. We found that a small set of physically meaningful individual production outputs were the most informative at early waves, which once emulated, resulted in the highest space reduction, while more complex but popular objective functions that combine several outputs were only modestly useful at later waves. The latter point is due to objective functions such as misfit indices having complex surfaces that can lead to low-quality emulators and hence result in non-informative outputs. We present an iterative emulator-based Bayesian uncertainty reduction process in which all possible input parameter configurations that lead to statistically acceptable matches between the simulated and observed data are identified. This methodology presents four central characteristics: (1) incorporation of a powerful dimension reduction on the output space, resulting in sig
在进行经典的基于动态数据的不确定性缩减时,需要对大量的油藏模拟进行评估,计算成本很高。作为替代方案,我们构建了贝叶斯模拟器来模拟油藏模拟器的主要行为,并且其评估速度要快几个数量级。我们将这些模拟器结合在一个迭代过程中,该过程涉及大量但适当的输出空间降维,从而比传统方法更有效和高效地减少输入空间的不确定性,并对相关的不确定性有更全面的理解。本研究使用贝叶斯统计方法来减少复杂模型的不确定性,该模型旨在解决输入和输出参数数量多的问题。我们详细介绍了如何有效地选择适合仿真且信息量高的输出集,以减少输入参数空间,并研究不同类别的输出和目标函数。我们使用输出模拟器和不可信分析迭代地执行输入空间缩减,并讨论了在这种情况下某些流行的目标函数类的优缺点。在开发的早期阶段,我们利用4年的历史数据和4家生产商,通过一个基准综合模型(使用巴西海上油田的公共数据构建)的应用程序来展示我们的方法。本研究调查了传统的模拟输出(如生产数据)和新颖的输出类别,如失拟指数和输出摘要。我们表明,尽管有大量(2,136)可能的输出,但只有非常小的数量(16)足以表示可用的信息;在历史匹配的每一次迭代(或波)中,使用快速高效的仿真器成功地利用这些信息输出来执行不确定性降低过程。使用这个小的输出集,我们能够通过删除原始体积的99.8%来大大减少输入空间。我们发现,一小组物理上有意义的个体生产输出在早期波中是最具信息量的,一旦模拟,就会导致最大的空间缩减,而更复杂但流行的目标函数结合了几个输出,在后期波中只有适度的用处。后一点是由于目标函数,如失配指数具有复杂的表面,可能导致低质量的模拟器,从而导致非信息输出。我们提出了一个基于迭代模拟器的贝叶斯不确定性减少过程,其中所有可能的输入参数配置导致模拟和观测数据之间统计上可接受的匹配被识别。该方法具有四个核心特征:(1)在输出空间上结合了强大的降维,从而显著提高了效率;(2)有效地减少了输入空间;(3)计算效率;(4)提供了对输入和输出空间复杂几何形状的更好理解。
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引用次数: 0
Corporate Strategy to Tackle Offshore Drilling Discharge Regulation 应对海上钻井排放法规的企业战略
Pub Date : 2019-10-28 DOI: 10.4043/29785-ms
Leonardo de Souza Marinho, Cristiano Pamphili Alo, S. Loureiro, T. J. L. Oliveira, A. Martins
This paper provides an overview of the main efforts that are being endeavored by Petrobras in order to contribute for developing a Brazilian regulation for use and discharge of drilling fluids and cuttings from offshore oil and gas operation, based on operational safety, well integrity and environmental aspects. In early 2018, the Brazilian Environmental Agency launched a Normative Instruction (IN 01/2018) addressing some new conditions for use and discharge of fluids and cuttings from offshore drilling rigs. This regulation is based on the EPA rules, although some relevant points deviate from it, such as the prohibition for discharging drilling fluids and cuttings associated with hydrocarbon reservoir sections. Additionally, this regulation mentions a potential zero discharge by 2022. Due to the challenges for meeting these new requirements and some uncertainty about the real environmental benefits, Petrobras has been developing fundamental and applied studies, research development and protocols in this area. Petrobras settled an innovative governance model to deal with the new regulation, its consequences and interfaces. It works as a multidisciplinary committee coordinated by an executive manager. It involves a law support for environmental issues and four work fronts, such as (1) linking between internal and external organization (2) guarantee of providing the required infrastructure (3) economical and operational impacts (4) technologies (research, development, studies and protocols) dedicated for related matters. Concerning the forth front, seven important initiatives were initially addressed and cover topics such as operational safety, well integrity – including offshore wells dedicated to cuttings disposal, laboratory protocols and environmental issues. Some relevant studies are those concerning LCA (life cycle analysis), options for avoiding landfill as final cutting disposal onshore and the quantification of oil compounds in drilling fluids and cuttings from the pay zone well section. The lack of knowledge about the whole impact for onshore destination as drilling waste management strategy, the improvements that still have to be established in order to achieve better operational practices and the comprehension of the input of oil from drilling discharges are the main drivers of this paper. The results help to clarify cloudy topics and, consequently, contribute to create a new basis for building or revisiting some aspects of the present regulation.
本文概述了巴西国家石油公司为制定巴西海上油气作业中钻井液和岩屑的使用和排放法规所做的主要努力,该法规基于作业安全、油井完整性和环境方面。2018年初,巴西环境署发布了一项规范指令(In 01/2018),解决了海上钻井平台流体和岩屑的使用和排放的一些新条件。该法规是基于EPA的规定,尽管有一些相关的地方与EPA的规定有所出入,比如禁止排放与油气储层部分相关的钻井液和岩屑。此外,该规定提到到2022年可能实现零排放。由于满足这些新要求的挑战,以及对实际环境效益的一些不确定性,巴西国家石油公司一直在开展该领域的基础和应用研究、研究开发和协议。巴西国家石油公司制定了一种创新的治理模式,以应对新法规及其后果和界面。它是一个由执行经理协调的多学科委员会。它涉及对环境问题的法律支持和四个工作战线,例如(1)内部和外部组织之间的联系(2)提供所需基础设施的保证(3)经济和运营影响(4)专门用于相关事项的技术(研究、开发、研究和协议)。关于第四个方面,最初提出了七个重要的倡议,涵盖了操作安全、井完整性(包括专门处理岩屑的海上井)、实验室协议和环境问题等主题。一些相关的研究涉及LCA(生命周期分析)、避免填埋作为陆上最终切割处理的选择,以及钻井液和产层井段岩屑中油类化合物的量化。缺乏对陆地目的地的整体影响的了解,作为钻井废物管理策略,为了实现更好的操作实践,仍然需要建立改进,以及对钻井排放的石油输入的理解是本文的主要驱动因素。结果有助于澄清模糊的主题,因此,有助于为建立或重新审视现行法规的某些方面创造新的基础。
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引用次数: 0
Automated Supervision of Personal Protective Equipment Usage 个人防护装备使用的自动监督
Pub Date : 2019-10-28 DOI: 10.4043/29728-ms
Lucas Dalmedico Gessoni, E. Gadbem, Pedro Gonçalves Alves, Matheus Pedroza Ferreira, André Luís Michels Alcântara, Claudio Santos Fernandes, Danilo Colombo
The workers of many fields must follow strict safety rules, and not complying with them may put these workers into severe danger. Oil and Gas workers are subject to hazards and accidents in their workplace frequently. The use of personal protective equipment (PPE) is of summary importance to professionals who work with heavy-duty machinery or in unsafe environments, reducing the risk of serious injuries or even death. The workers are supposed to wear PPE, some of which are gloves, hardhat, and Steel-Toed Boots, during their activities. However, PPE is commonly misused or unused, incurring the need for recurrent inspection. There is no guarantee that the safety equipment is being used correctly, safely and continuously. These threats to the safety of the workers are increased significantly when they are working offshore due to either the harsh conditions they might be working on or inherent dangers that O&G workplaces can offer to the workers such as machinery and dangerous areas with risk of collision and accidents. Detecting the lack of PPE can prevent injuries during work. For this purpose, we propose a surveillance system solution to automatically analyze video footage and detect oil and gas (O&G) workers who are not using adequate protective equipment. This project developed a multi-step detection system using Deep Learning techniques in a pipeline for monitoring workers through camera images. Being able to detect violations to the established rules is an important step towards reducing the impact of incidents and accidents. Using computer vision, deep neural networks, and video footage, we created a web solution for analyzing the imagery in real-time and issuing alerts when a violation happens. For this specific domain, we accomplished the best results by using YOLOv3 as a person detector in conjunction with the Xception network for classification. We achieved 98% precision for the classification step and 78% precision for the joint solution (detection and classification steps) while running in real-time in an NVIDIA Titan X GPU.
许多领域的工人必须遵守严格的安全规则,不遵守这些规则可能会使这些工人处于严重的危险之中。石油和天然气工人在工作场所经常受到危险和事故的影响。对于使用重型机械或在不安全环境中工作的专业人员来说,使用个人防护装备至关重要,可以减少严重伤害甚至死亡的风险。工人们在工作期间应该戴上个人防护装备,其中一些是手套、安全帽和钢头靴。然而,个人防护装备经常被误用或未使用,导致需要进行反复检查。不能保证安全设备被正确、安全、连续地使用。当工人在海上工作时,这些对工人安全的威胁会大大增加,因为他们可能在恶劣的条件下工作,或者O&G工作场所可能给工人提供固有的危险,如机械和有碰撞和事故风险的危险区域。发现缺乏个人防护用品可以防止工作中受伤。为此,我们提出了一种监控系统解决方案,可以自动分析视频片段并检测未使用足够防护设备的石油和天然气(O&G)工人。该项目开发了一种多步骤检测系统,使用深度学习技术在管道中通过摄像机图像监控工人。能够发现违反既定规则的行为是减少事件和事故影响的重要一步。利用计算机视觉、深度神经网络和视频片段,我们创建了一个网络解决方案,用于实时分析图像,并在违规发生时发出警报。对于这个特定的领域,我们通过使用YOLOv3作为人员检测器并结合Xception网络进行分类,获得了最好的结果。我们在NVIDIA Titan X GPU上实时运行时,分类步骤的精度达到98%,联合解决方案(检测和分类步骤)的精度达到78%。
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引用次数: 0
On the Ultimate Limit State Strength Models and Its Application for Casing Design 极限状态强度模型及其在套管设计中的应用
Pub Date : 2019-10-28 DOI: 10.4043/29866-ms
João Paulo Nogueira Araújo, L. P. Gouveia, E. T. L. Junior, Thiago Barbosa da Silva, J. Anjos, Felipe Lima De Oliveira, W. M. Lira, J. P. L. Santos
It is proposed a new methodology for calculating safety factors in triaxial casing design, regarding Ultimate Limit State (ULS) models. The definition of an equivalent axial force allows an unified graphical approach, in which both ULS and Serviceability Limit State (SLS) envelopes are represented in the same space. A review of the ULS casing design proposed in the API TR 5C3 (2008) standard is presented, and some considerations are made on the usage of Klever-Stewart and Kever-Tamano models. Both are defined for combined load analysis but are not effective for triaxial casing design routine, for they only compare the applied internal/external pressures to the design limit. Thus, two additional limit states are verified: axial and triaxial. Furthermore, the ULS envelopes (Klever-Stewart and Klever-Tamano) are plotted in the same load space as the SLS envelopes, allowing for an analysis on both limit states in a single graphic. During studies of the Klever-Stewart and Klever-Tamano formulations it was verified that, despite both being combined models (the external/internal pressure and axial load influence the internal/external pressure resistance), the consideration of their uniaxial safety factors might not be enough to ensure if the tubular is about to fail. There are some special load cases where other failures might occur prior to burst/collapse. The ULS envelopes are revisited, using the very same equations proposed by the API TR 5C3 (2008), but in a different load space, which also allows the representation of SLS envelopes, providing a complete evaluation of the tubular strength against the load scenario. The studies also revealed some drawbacks inherent to the Klever-Stewart and Klever-Tamano models, as the existence of inadmissible pressure resistance beyond the axial ultimate tensile strength. The new paradigm of ULS is challenging and it is not well established in terms of design practice. In the light of this, it is presented a new methodology for computing safety factors in ULS analysis, effectively comparing them to the SLS approach, in order to support the decision-making process in casing design and the well integrity verification.
提出了一种基于极限状态(ULS)模型计算三轴套管安全系数的新方法。等效轴向力的定义允许采用统一的图形方法,其中ULS和可用性极限状态(SLS)包络在同一空间中表示。对API TR 5C3(2008)标准中提出的ULS套管设计进行了回顾,并对Klever-Stewart和Kever-Tamano模型的使用进行了一些考虑。这两种方法都是用于组合载荷分析的,但对于三轴套管的常规设计并不有效,因为它们只是将施加的内外压力与设计极限进行比较。从而验证了另外两种极限状态:轴向和三轴向。此外,ULS包络层(Klever-Stewart和Klever-Tamano)绘制在与SLS包络层相同的负载空间中,允许在单个图形中分析两种极限状态。在对Klever-Stewart和Klever-Tamano配方的研究中证实,尽管这两种配方都是组合模型(外/内压力和轴向载荷影响内/外压力阻力),但考虑它们的单轴安全因素可能不足以确保管柱是否即将失效。在一些特殊的负载情况下,其他故障可能会在爆裂/崩溃之前发生。使用API TR 5C3(2008)中提出的完全相同的方程,重新访问ULS包膜,但在不同的负载空间中,也允许表示SLS包膜,从而提供针对负载情况的油管强度的完整评估。研究还揭示了Klever-Stewart和Klever-Tamano模型固有的一些缺陷,如在轴向极限抗拉强度之外存在不可接受的耐压。ULS的新范式具有挑战性,并且在设计实践方面还没有很好地建立起来。鉴于此,本文提出了一种计算ULS分析中安全系数的新方法,并将其与SLS方法进行了有效比较,从而为套管设计和井完整性验证的决策过程提供支持。
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引用次数: 2
Atlanta Field: Operational Safety and Integrity Management 亚特兰大油田:操作安全和完整性管理
Pub Date : 2019-10-28 DOI: 10.4043/29686-ms
J. Siqueira, C. Pedroso, F. Bastos, Helio Alves, A. Henriques, Stuart Wardlaw
The publication of ANP Resolution 41/2015, which established the Operational Safety Regulation for Subsea System – SGSS and ANP Resolution 46/2016, that established the Technical Regulation of the Well Integrity Management System - SGIP, defined that Operator Companies operating in Brazil must have integrity management programs for their assets, specifically related to wells and subsea system equipment. The Regulations are non-prescriptive, giving the Operators freedom to establish their own integrity management philosophy and methodology. On the other hand, a Company can choose how to set up its integrity management program. Furthermore, many technical decisions must be made to comply with the regulations. In a scenario where operational safety and integrity management can both further develop, implementing a system that manage and monitor all datas related to these issues is a big challenge. This paper shows how a Brazilian independent oil and gas Operator implemented these regulations and which technical solutions were considered in order to manage the integrity of its assets and maintain a high level of operational safety in its operations.
ANP第41/2015号决议制定了海底系统运行安全法规(SGSS), ANP第46/2016号决议制定了油井完整性管理系统技术法规(SGIP),规定在巴西运营的运营商必须对其资产(特别是与油井和海底系统设备相关的资产)进行完整性管理。该条例是非规定性的,允许运营商自由建立自己的诚信管理理念和方法。另一方面,公司可以选择如何建立自己的诚信管理程序。此外,必须做出许多技术决策来遵守规则。在作业安全和完整性管理都可以进一步发展的情况下,实现一个管理和监控与这些问题相关的所有数据的系统是一个巨大的挑战。本文展示了一家巴西独立油气运营商是如何实施这些法规的,以及为了管理其资产的完整性并保持其作业的高水平安全性,他们考虑了哪些技术解决方案。
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引用次数: 0
Effect of Silica Nanoparticles on Thermal Stability in Bentonite Free Water-Based Drilling Fluids to Improve its Rheological and Filtration Properties After Aging Process 纳米二氧化硅对无膨润土水基钻井液热稳定性的影响,改善其老化后的流变性和过滤性能
Pub Date : 2019-10-28 DOI: 10.4043/29901-ms
J.C. Vargas, Leidy J. Roldán, S. H. Lopera, Jose Cardenas, R. Zabala, Camilo A. Franco, F. Cortés
In the Oil & Gas industry, preserve filtration properties of the drilling fluids based on the rheological behavior under prolonged exposure time, and temperature (aging process) are the most important challenges due to the implications that lead to the formation damage. The polymers as xanthan gum (XG) suffer degradation due to the drilling processes losing their viscosifying capacity, solid suspension, and subsequent the filtration control since the effective build-up of the mudcake is not possible. In this way, this study aims to evaluate the effect of SiO2 nanoparticles on thermal stability under thermal rolling process in the filtration properties through of the rheological behavior in bentonite-free water-based mud (BFWBM). Two kinds of SiO2 nanoparticles were evaluated: (1) synthesized through the sol-gel method and (2) fumed silica nanoparticles. SiO2 nanoparticles were characterized by dynamic light scattering (DLS), Fourier transform infrared spectroscopy (FTIR), and zeta potential (ZP). The SiO2 -XG interactions were evaluated through polymer adsorption onto nanoparticles using a batch-mode, rheological studies, and evaluation of thermal stability. Additionally, the effect of SiO2 nanoparticles on basic (pH, density, solid content, rheological, and filtration) properties in BFWBM were studied according to American Petroleum Institute (API) standard after aging through hot roller oven at 77°C for 16 hours. Results of adsorption experiments showed that adsorption isotherms of XG polymer onto silica followed a Type I behavior and these were modeled using solid-liquid equilibrium (SLE) model, showing an uptake adsorbed higher for the SiC nanoparticle than other materials. The rheological conduct of XG polymer - SiO2 nanoparticles system showed a pseudoplastic behavior with a high performance of SiC nanoparticles with an increase of 15% of the viscosity and inhibition of the degradation of the 32.2% compared with the polymer sample without nanoparticles. Also, the experimental results showed that the addition of SiO2 nanoparticles did not alter the basic properties such as pH, density, and solid content. Meanwhile, SiC increased the plastic viscosity (PV), yield point (YP), yield stress (YS), and gel strength of the drilling fluid and reduced the filtration volume and the mudcake thickness of the drilling fluid after the thermal rolling process. Also, these nanoparticles showed the highest increase of the VP, YP, and YS by 12, 19, and 100%, respectively. Additionally, SiC nanoparticles reduced the spurt loss and total filtration volume by 67 and 49%, respectively. Nanoparticles strengthened the hydrogen bonds with polymer preventing the hydrolysis.
在石油和天然气行业,在长时间暴露和温度(老化过程)下保持钻井液的流变特性是最重要的挑战,因为这可能会导致地层损害。作为黄原胶(XG)的聚合物由于钻井过程失去了其增粘能力、固体悬浮物和随后的过滤控制而遭受降解,因为泥饼的有效堆积是不可能的。因此,本研究旨在通过无膨润土水基泥浆(BFWBM)的流变行为来评价SiO2纳米颗粒在热轧过程中对过滤性能中热稳定性的影响。对两种SiO2纳米颗粒进行了评价:(1)通过溶胶-凝胶法合成;(2)气相二氧化硅纳米颗粒。采用动态光散射(DLS)、傅里叶红外光谱(FTIR)和ζ电位(ZP)对SiO2纳米颗粒进行了表征。通过批处理模式、流变性研究和热稳定性评估,通过聚合物在纳米颗粒上的吸附来评估SiO2 -XG相互作用。此外,按照美国石油协会(API)的标准,在77℃的热辊烘箱中老化16小时,研究了SiO2纳米颗粒对BFWBM中碱性(pH、密度、固含量、流变学和过滤)性能的影响。吸附实验结果表明,XG聚合物在二氧化硅上的吸附等温线遵循I型行为,并使用固液平衡(SLE)模型对其进行建模,表明SiC纳米颗粒的吸收率高于其他材料。XG聚合物- SiO2纳米颗粒体系的流变性能表现为假塑性行为,与未添加纳米颗粒的聚合物样品相比,SiC纳米颗粒的粘度提高了15%,降解率降低了32.2%。此外,实验结果表明,SiO2纳米颗粒的加入没有改变pH、密度和固含量等基本性质。同时,SiC提高了钻井液的塑性粘度(PV)、屈服点(YP)、屈服应力(YS)和凝胶强度,减小了热轧后钻井液的过滤体积和泥饼厚度。此外,这些纳米颗粒的VP、YP和YS分别提高了12%、19%和100%。此外,SiC纳米颗粒使喷射损失和总过滤体积分别减少了67%和49%。纳米颗粒增强了与聚合物的氢键,防止了聚合物的水解。
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引用次数: 11
Digital Technologies Used in Constructability Design for Surface Installations 数字技术在地面设施可施工性设计中的应用
Pub Date : 2019-10-28 DOI: 10.4043/29763-ms
Milton Simas G Torres, B. A. Rodrigues, Alexandre Rocha do Nascimento
During basic design development for new FPSO projects in Brazilian pre-salt exploration, digital technologies were employed, in order to achieve constructability design requirements, construction and commissioning specification checks. Due to its benefit cost, schedule, quality, and overall project objectives and deep influence in platform safety and operability, in a process explained in Figure 1. Those digital technologies, such as the use of databases, computer aided engineering (CAE), analysis tools, 3D simulations and consistency check, were identified in constructability reviews and were developed to achieve the best constructability procedures and solve construction inconsistencies between several involved disciplines in posterior detailed design, procurement and commissioning phases. This manuscript aims to present the use of digital technologies to support constructability analysis in offshore oil & gas production facility – surface installations - projects of Petrobras.
在巴西盐下勘探新FPSO项目的基本设计开发过程中,为了实现可建造性设计要求、施工和调试规范检查,采用了数字技术。由于其效益、成本、进度、质量和项目总体目标,以及对平台安全性和可操作性的深刻影响,其过程如图1所示。这些数字技术,如数据库的使用、计算机辅助工程(CAE)、分析工具、3D模拟和一致性检查,在可施工性审查中被确定,并被开发出来,以实现最佳的可施工性程序,并解决在后期详细设计、采购和调试阶段几个相关学科之间的施工不一致。该手稿旨在介绍数字技术的使用,以支持海上石油和天然气生产设施的可施工性分析-地面设施-巴西国家石油公司的项目。
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引用次数: 0
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