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Forming the Future最新文献

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Effect of Machining Induced Microstructure Changes on the Edge Formability of Titanium Alloys at Room Temperature 加工诱导组织变化对钛合金室温边缘成形性的影响
Pub Date : 2021-07-11 DOI: 10.1007/978-3-030-75381-8_223
J. Kwame, E. Yakushina, P. Blackwell
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引用次数: 0
Instability Analysis in Incremental Rotary Forming of Tube Flanges 管法兰增量回转成形的不稳定性分析
Pub Date : 2021-07-11 DOI: 10.1007/978-3-030-75381-8_34
B. Krishnamurthy, O. Bylya, Kyle Watt, A. Conway, M. Tuffs, P. Blackwell
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引用次数: 0
Numerical Modelling and Deformation Mechanics of the English Wheel Process 英国车轮加工的数值模拟与变形力学
Pub Date : 2021-07-11 DOI: 10.1007/978-3-030-75381-8_38
Daniel T. Bowen, O. Music, A. Erdinç, A. Shokrani, E. Loukaides
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引用次数: 2
In Search of the Perfect Sheet Metal Forming Tribometer 寻找完美的板料成形摩擦计
Pub Date : 2021-07-01 DOI: 10.1007/978-3-030-75381-8_7
L. Schell, P. Groche
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引用次数: 2
Formation of Residual Stresses in Austenitic Stainless Steels by Infeed and Recess Rotary Swaging 奥氏体不锈钢进给和凹槽旋转挤压残余应力的形成
Pub Date : 2020-10-14 DOI: 10.31224/osf.io/6uks7
H. Hoche, F. Jaeger, A. Franceschi, M. Oechsner, P. Groche
The austenitic stainless steels 1.4307 and 1.4404 significantly benefit from cold forming, due to their high work hardening capability. Great potential to improve the component's fatigue properties is expected by optimizing the forming process chain such that specific residual stresses are induced in critical component areas. In this work, an analysis of the formation of residual stresses during rotary swaging is carried out. Through this incremental forming process, high strain hardening and a complex material flow history are induced in the workpieces. Therefore, measuring strategies for the residual stress measurement of cold de-formed austenitic steels by X-Ray diffraction, using the sin2Ψ-method, were developed. Here, especially the 1.4307 is a challenging material due to cold forming induced martensite formation. Despite phase changes, both cold formed materials exhibit anisotropic microstructures as well as coarse grained areas. Moreover, particular notched geometries are produced on the workpieces by rotary swaging. The measuring techniques are further developed for these complex geometries and the residual stresses are investigated.
由于奥氏体不锈钢1.4307和1.4404具有较高的加工硬化能力,因此冷成形效果显著。通过优化成形工艺链,在关键部件区域产生特定的残余应力,有望极大地改善部件的疲劳性能。本文对旋转锻压过程中残余应力的形成进行了分析。通过这种渐进成形工艺,工件产生了高应变硬化和复杂的材料流动历史。因此,提出了利用sin2Ψ-method对冷变形奥氏体钢进行x射线衍射残余应力测量的方法。在这里,特别是1.4307是一种具有挑战性的材料,因为冷成型诱导马氏体形成。尽管发生了相变,但两种冷成形材料都表现出各向异性的显微组织和粗晶区。此外,通过旋转锻压在工件上产生特殊的缺口几何形状。进一步发展了这些复杂几何形状的测量技术,并对残余应力进行了研究。
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引用次数: 5
Influence of Material Delivery Condition on Residual Stresses and Part Properties During Forward Rod Extrusion 材料输送条件对棒材正挤压过程中残余应力和零件性能的影响
Pub Date : 2020-09-24 DOI: 10.31224/osf.io/9wuzm
A. Jobst
During the manufacturing of semi-finished products, the material is subjected to various forming steps to achieve the final geometry. In order to reduce the work hardening introduced and to ensure a good formability, it is annealed before component manufacturing. Forming technologies like forward rod extrusion are well-established methods for an efficient production of resilient components. In this process however, an inhomogeneous pre-strengthening of the material influences the stress distribution during forming and therefore the mechanical properties and the residual stresses in the component. Since they affect the parts operating behaviour, knowledge of the influence of the delivery condition of the material is necessary. The aim in this paper is to derive dependencies between material properties and the resulting residual stresses and work hardening in the component. Due to the increasing application, ferritic stainless steel X6Cr17 in the skin passed (+LC) and soft annealed (+A) states is used. Residual stresses, microstructure and microhardness distribution of both material states are compared regarding the rods and extruded parts. The effects of the delivery condition are evaluated by comparing process and component properties.
在半成品的制造过程中,材料要经过各种成形步骤才能达到最终的几何形状。为了减少加工硬化的引入,保证良好的成形性,在零件制造前对其进行退火处理。成形技术,如正杆挤压是有效生产弹性部件的行之有效的方法。然而,在此过程中,材料的不均匀预强化会影响成形过程中的应力分布,从而影响部件的机械性能和残余应力。由于它们会影响零件的操作行为,因此有必要了解材料交付条件的影响。本文的目的是推导出材料性能与零件中产生的残余应力和加工硬化之间的相关性。由于越来越多的应用,在蒙皮通过(+LC)和软退火(+A)状态下使用铁素体不锈钢X6Cr17。比较了棒材和挤压件两种材料状态下的残余应力、显微组织和显微硬度分布。通过比较工艺和部件性能来评价交货条件的影响。
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引用次数: 1
Analysis of Cylindrically and Spherically Embossed Flux Barriers in Non-oriented Electrical Steel 无取向电工钢圆柱和球形压纹磁阻分析
Pub Date : 2020-07-30 DOI: 10.31224/osf.io/jr3tx
Ines Gilch, S. Vogt, T. Neuwirth, B. Schauerte, K. Hameyer, M. Schulz, A. Gustschin, W. Volk, H. A. Weiss
In reluctance and permanent magnet synchronous machines, flux barriers are crucial for magnetic flux guidance. Designed as cutouts, flux barriers reduce the mechanical strength of the rotor construction. To operate these electric drives at higher rotational speed, an alternative flux barrier design is required. Since residual stress influences the magnetic properties of soft magnetic materials, this paper deals with embossing induced residual stress as flux barriers in non-oriented electrical steel with 2.4 wt% silicon and a sheet thickness of 0.35 mm. The investigated flux barriers were fabricated with a cylindrical or spherical punch at two different penetration depths and were compared to a flux barrier fabricated as cutout. A residual stress analysis using Finite Element Analysis helps understanding the mechanism of embossed flux barriers. Additionally, the influence of induced residual stress on the magnetic material behavior is measured using standardized single sheet tests and neutron grating interferometry measurements. This investigation aimed at a better understanding of the flux barrier design by local induction of residual stress.
在磁阻和永磁同步电机中,磁通屏障是磁通引导的关键。作为断路器,磁通屏障降低了转子结构的机械强度。为了在更高的转速下操作这些电驱动器,需要一种替代的磁通屏障设计。由于残余应力影响软磁材料的磁性能,本文研究了在含硅量为2.4 wt%、板材厚度为0.35 mm的无取向电工钢中压花诱导残余应力作为磁阻的问题。所研究的磁通屏障是用圆柱或球形冲孔在两种不同的穿透深度下制造的,并与作为切口制造的磁通屏障进行了比较。利用有限元方法进行残余应力分析有助于理解压纹磁阻的机理。此外,采用标准化单片测试和中子光栅干涉测量法测量了诱导残余应力对磁性材料性能的影响。本研究旨在通过局部感应残余应力来更好地理解磁通屏障设计。
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引用次数: 2
New Methods for Fracture Detection of Automotive Steels 汽车用钢断裂检测新方法
Pub Date : 1900-01-01 DOI: 10.1007/978-3-030-75381-8_55
J. Noder, P. Samadian, J. Dykeman, A. Abedini, A. Zhumagulov, M. Worswick, C. Butcher
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引用次数: 0
Robust Hydroforming Technologies to Enhance the Formability of Sheet and Tube 提高板材和管材成形性能的鲁棒液压成形技术
Pub Date : 1900-01-01 DOI: 10.1007/978-3-030-75381-8_30
Shi-Hong Zhang, Da-yong Chen, Yong Xu, Yannan Ma
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引用次数: 0
Finite Element Method Based on Space Mesh 基于空间网格的有限元方法
Pub Date : 1900-01-01 DOI: 10.1007/978-3-030-75381-8_244
Gang Yang, Atsushi Kinoshita
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引用次数: 0
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Forming the Future
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