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Damage Initiation and Prediction in Composites, Sandwich Structures and Thermal Barrier Coatings最新文献

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Investigation of Damage in Unidirectional Ceramic Matrix Composites Using a Cohesive-Shear-Lag Model 基于黏结-剪切-滞后模型的单向陶瓷基复合材料损伤研究
B. Yang, S. Mall
The present study develops a cohesive-shear-lag model to analyze the cycling stress-strain behavior of unidirectional fiber-reinforced ceramic matrix composites. The model, as a modification to a classical shear-lag model, takes into account matrix cracking, partial interfacial debonding, and partial breakage of fibers. The statistical nature of partial breakage of fibers is modeled by using a cohesive force law. The validity of the model is demonstrated by investigating stress-strain hysteresis loops of a unidirectional fiber-reinforced ceramic-glass matrix composite, SiC/1723. This example demonstrates the capability of the proposed model to characterize damage and deformation mechanisms of ceramic matrix composites under tension-tension cycling loading. The dominant progressive damage mechanism with cycling in this case is shown to be accumulation of fibers breakage, accompanied by increase in interfacial debonding and smoothening of frictional debonded interface.
本研究建立了单向纤维增强陶瓷基复合材料的黏结-剪切-滞后模型来分析其循环应力-应变行为。该模型是对经典剪切滞后模型的改进,考虑了基体开裂、界面部分剥离和纤维部分断裂。利用粘结力定律对纤维部分断裂的统计性质进行了建模。通过研究单向纤维增强陶瓷-玻璃基复合材料SiC/1723的应力-应变滞回曲线,验证了该模型的有效性。实验结果表明,该模型能够很好地表征陶瓷基复合材料在拉伸-拉伸循环载荷作用下的损伤和变形机制。在这种情况下,主要的循环渐进损伤机制是纤维断裂的积累,伴随着界面脱粘的增加和摩擦脱粘界面的平滑。
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引用次数: 0
Compressive Instabilities in Braided Textile Composites 编织纺织复合材料的压缩不稳定性
Shu Ching Quek, A. Waas, V. Agaram, K. Shahwan
This paper discusses the results of a finite element (FE) based study of the compressive instabilities of braided glass fiber composites. The micromodel was based on a 2-unitcell size 3-D FE model. Computational tests were carried out to first determine the elastic moduli of the system. Once the computational model was validated with experimental data for the elastic moduli, the compressive response of the micromodel was established using the RIKS method option available in the ABAQUS commercial FE code. The present approach is different from that reported in the literature where classical methods based on the technique of homogenization is used to model the elastic and inelastic response of braided composites. In the present work, explicit account of the braid microstructure (geometry and packing) and the inelastic properties of the matrix are accounted for via the use of the FE method. The macromechanical data pertaining to the braided composites were obtained through traditional means. Tensile tests were performed on the composites through the usage of ASTM D 3039 standard to obtain the macroscopic orthotropic moduli and response. For each test, 3 samples were used to ensure accuracy and the average data is reported in this paper. A separate test was conducted to obtain the in-situ matrix properties of the glass braided composites. The computational model provides a means to assess the compressive strength of braided composites and its dependence on various microstructural parameters. It also serves as a tool to assess the most significant parameter that affects compressive strength. Furthermore, the model is useful to understand the response of braided composites under multiaxial loads.
本文讨论了基于有限元法研究编织玻璃纤维复合材料压缩不稳定性的结果。微观模型基于2单元尺寸的三维有限元模型。首先进行了计算试验,确定了系统的弹性模量。一旦计算模型与弹性模量的实验数据进行验证,使用ABAQUS商用有限元代码中的RIKS方法选项建立微观模型的压缩响应。本文的方法不同于文献报道的基于均匀化技术的经典方法来模拟编织复合材料的弹性和非弹性响应。在本工作中,明确说明编织的微观结构(几何形状和填料)和非弹性性质的矩阵是通过使用有限元方法。编织复合材料的宏观力学数据是通过传统方法获得的。采用ASTM D 3039标准对复合材料进行拉伸试验,得到其宏观正交各向异性模量和响应。为保证准确性,每次测试使用3个样本,文中取平均值。另外进行了原位基体性能测试。该计算模型提供了一种方法来评估编织复合材料的抗压强度及其对各种微观结构参数的依赖。它还可以作为评估影响抗压强度的最重要参数的工具。此外,该模型有助于理解编织复合材料在多轴载荷作用下的响应。
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引用次数: 0
Damage Assessment in Thermal Barrier Coatings Using Thermal Wave Imaging Technique 热波成像技术在热障涂层损伤评估中的应用
X. Chen, G. Newaz, X. Han
Thermal wave imaging (TWI) was used to investigate damage processes in electron beam-physical vapor deposited (EB-PVD) ZrO2-8% wt.%Y2O3 thermal barrier coatings (TBCs) during thermal cycling. TWI is a non-destructive and non-contact evaluation method. Small interfacial decohesions from manufacturing were captured by TWI after only two thermal cycles, but the decohesions did not grow with thermal cycling. No delamination was found in TBC specimens until failure, while surface temperature profiles of TWI indicated increases of thermal wave signal amplitude with thermal cycles. Local interfacial damage formed due to high thermal residual stresses during thermal cycling and induced thermal contact resistance in the TBCs, which resulted in the increases of thermal wave signal amplitude. The results of TWI confirmed the progressive damage evolution in TBCs observed by microscopy. The buckling propagation and spallation process were monitored by TWI.
采用热波成像技术(TWI)研究了电子束物理气相沉积(EB-PVD) ZrO2-8% wt.%Y2O3热障涂层(tbc)在热循环过程中的损伤过程。TWI是一种无损、非接触的评价方法。在两个热循环后,TWI捕获了制造过程中产生的小的界面脱黏,但脱黏不随热循环而增长。TBC试样在破坏前未出现分层现象,而TWI表面温度曲线显示,随着热循环,热波信号幅度增大。热循环过程中的高残余热应力和热接触阻力导致热接触面局部损伤,导致热波信号幅值增大。TWI的结果证实了显微镜下观察到的tbc的渐进性损伤演变。利用TWI对屈曲扩展和裂裂过程进行了监测。
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引用次数: 3
Fiber Pullout Characteristics Under Dynamic Loading Conditions 动态加载条件下的光纤拉拔特性
N. Sridhar, Qingda Yang, B. Cox
Inertial effects in the mechanism of fiber pullout during dynamic propagation of a bridged crack are critically examined. By reposing simple shear lag models of pullout as problems of dynamic wave propagation, the effect of frictional coupling between the fiber and the matrix is accounted for in a fairly straightforward way. The frictional sliding between the fiber and the matrix is described by a constant interfacial friction stress, the sign of which depends on the relative particle velocity of the fiber and the matrix. Analytical solutions are derived when the load or bridging traction on the fiber in the crack plane increases linearly in time. The results show that when the wave speed of the matrix exceeds a critical value, the frictional fiber pullout behavior transitions from a state of pure slip to a state where part of the sliding zone slips and the remaining sticks. When stick occurs, the fiber and the matrix within the stick zone slide past each other with an interfacial shear stress less than the shear stress required for slipping. Regions of slip and stick propagate and increase with time and influence the time-dependent relationship between the crack opening displacement and the bridging tractions.
在桥式裂纹动态扩展过程中,惯性效应在纤维拉拔机理中起重要作用。通过将简单的拉拔剪切滞后模型作为动态波传播问题,以一种相当直接的方式解释了纤维与基体之间摩擦耦合的影响。纤维和基体之间的摩擦滑动用一个恒定的界面摩擦应力来描述,其符号取决于纤维和基体的相对粒子速度。导出了裂纹面上的载荷或桥接牵引力随时间线性增加时的解析解。结果表明:当基体波速超过某一临界值时,摩擦纤维的拉拔行为由纯滑移状态转变为部分滑移区剩余粘滞状态;发生粘滞时,纤维与粘滞区的基体相互滑动,界面剪应力小于滑动所需的剪应力。滑移和粘滞区域随时间扩展和增加,并影响裂缝张开位移与桥梁牵引力之间的时间依赖关系。
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引用次数: 0
A Study of Crack Growth in Sandwich Composite Beams 夹层复合材料梁裂纹扩展研究
S. El-Sayed, S. Sridharan
The paper proposes models to track the face-core interfacial delamination growth and crack kinking into the sandwich core, respectively. The models consist in interposing a cohesive layer along a pre-existing delamination or an identified plane of crack propagation. The former, designated as CLD (cohesive layer delamination model) is investigated first in detail using an example of a restrained beam specimen. The Influence of the key parameters of the model, viz. the thickness of the cohesive layer and the strength and stiffness of the cohesive layer material, have been studied. It is found that the model is fairly robust and is not sensitive to changes in parameters other than the critical strain energy release rate. The second model is a highly simplified one, but it is nevertheless a comprehensive model which can track the crack path by identifying crack planes in various elements using a maximum tensile stress criterion. This is designated as CLDK model as it deal with delamination and crack kinking — whichever is the preferred mode of fracture. The models are constructed ensuring that the crack opening is controlled by the critical value of strain energy release rate in mode I fracture. Experimental results of two sandwich specimens, viz. bottom restrained beams with 0° and −10° tilt angle respectively were used for comparison. The results indicate that the both the models are able to capture the initiation and track the growth of the interfacial delamination. The CLDK model tracks the crack kinking into the core, and its subsequent return to the facesheet-core interface.
本文分别提出了面核界面分层生长和夹层核裂纹扭结的模型。该模型包括沿预先存在的分层或已识别的裂纹扩展平面插入内聚层。本文首先以约束梁为例,详细研究了内聚层脱层模型。研究了黏结层厚度、黏结层材料强度和刚度对模型关键参数的影响。结果表明,该模型具有较强的鲁棒性,对除临界应变能释放率外的其他参数变化不敏感。第二个模型是一个高度简化的模型,但它仍然是一个全面的模型,可以通过使用最大拉应力准则识别各个单元的裂纹面来跟踪裂纹路径。这被指定为CLDK模型,因为它处理分层和裂纹扭结-无论哪种是首选的断裂模式。建立了以I型断裂的应变能释放率临界值控制裂纹张开的模型。采用倾角分别为0°和- 10°的底部约束梁两种夹层试件的试验结果进行对比。结果表明,这两种模型都能捕捉界面分层的起始和生长过程。CLDK模型跟踪进入内核的裂纹,并随后返回到facesheet-core界面。
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引用次数: 0
Modeling Intersonic Crack Propagation in Fiber Reinforced Composites With Contact/Cohesive Laws 基于接触/内聚规律的纤维增强复合材料声间裂纹扩展模型
S. Dwivedi, H. Espinosa
Dynamic crack propagation in an unidirectional Carbon/Epoxy composite is studied through finite element analyses in total Lagrangian co-ordinates. A finite deformation anisotropic visco-plastic model is used to describe the constitutive response of the composite. Crack initiation and propagation is simulated by embedding zero thickness interface element along the possible crack path. An irreversible cohesive law is used to describe the evolution of normal and shear tractions as a function of displacement jumps. The compressive response prior to interface failure is analyzed using contact impenetrability conditions. The failure of the first interface element at the pre-notch tip models crack initiation. Crack propagation is modeled through consecutive failure of interface elements. Dynamic crack propagation phenomena are studied in terms of crack initiation time, crack speed, mode I and mode II displacement jumps and tractions associated with the failure of interface elements, effective plastic strain at the crack tip and path independent integral J′. Analyses are first carried out for the dynamic crack propagation along bi-material interfaces. The results obtained from present analyses agree well with literature data. Detailed analyses are carried out for a pre-notched unidirectional Carbon/Epoxy composite material. The impact velocity in the analyses is an imposed velocity over an assumed impact region and remains constant throughout the analysis. Analyses are carried out at impact velocities of 5, 10, 20, 30 and 40 m/s, assuming the crack wake is frictionless. Moreover, analyses at impact velocities of 30 and 40 m/s are also carried out with a friction coefficient of 0.5 along the crack surfaces. The analyses established intersonic crack speed in the fiber reinforced composite material. Intersonic crack propagation for the impact velocities of 40 m/s is 400% of the shear wave speed and 87% of the longitudinal wave speed. Detailed discussion is given on the features of sub-sonic and intersonic crack propagation in Carbon/Epoxy composite materials. It is shown that the friction coefficient along the crack surface plays an important role by smearing the discontinuous field that develops behind the crack tip and by reducing crack speed in the intersonic regime. The analyses show that the contour integral J′ computed at near field contours are path independent and can serve as a parameter for characterizing intersonic crack propagation.
采用全拉格朗日坐标系下的有限元方法研究了单向碳/环氧复合材料的动态裂纹扩展。采用有限变形各向异性粘塑性模型来描述复合材料的本构响应。通过沿可能裂纹路径嵌入零厚度界面元,模拟了裂纹的萌生和扩展过程。采用不可逆内聚规律来描述法向和剪切力随位移跳变的演化。在接触不可渗透条件下,分析了界面破坏前的压缩响应。缺口前尖端第一界面单元的破坏是裂纹萌生的模型。裂纹扩展是通过界面单元的连续破坏来模拟的。从裂纹起裂时间、裂纹速度、界面单元破坏引起的I型和II型位移跳变和摩擦力、裂纹尖端的有效塑性应变和路径无关积分J′等方面研究了动态裂纹扩展现象。首先对裂纹沿双材料界面的动态扩展进行了分析。本文的分析结果与文献数据吻合较好。对一种单向预缺口碳/环氧复合材料进行了详细的分析。分析中的冲击速度是在假设的冲击区域上施加的速度,在整个分析过程中保持恒定。假设裂纹尾迹无摩擦,在5、10、20、30和40 m/s的冲击速度下进行分析。此外,在冲击速度为30和40 m/s时,沿裂纹表面的摩擦系数为0.5,也进行了分析。分析确定了纤维增强复合材料的声速裂纹。当冲击速度为40 m/s时,声际裂纹扩展速度为横波速度的400%和纵波速度的87%。详细讨论了碳/环氧复合材料的亚声速和跨声速裂纹扩展特征。结果表明,沿裂纹表面的摩擦系数通过涂抹裂纹尖端后的不连续场和在声速区降低裂纹速度而起重要作用。分析表明,在近场轮廓处计算的轮廓积分J′与路径无关,可以作为表征声速裂纹扩展的参数。
{"title":"Modeling Intersonic Crack Propagation in Fiber Reinforced Composites With Contact/Cohesive Laws","authors":"S. Dwivedi, H. Espinosa","doi":"10.1115/imece2001/ad-25313","DOIUrl":"https://doi.org/10.1115/imece2001/ad-25313","url":null,"abstract":"\u0000 Dynamic crack propagation in an unidirectional Carbon/Epoxy composite is studied through finite element analyses in total Lagrangian co-ordinates. A finite deformation anisotropic visco-plastic model is used to describe the constitutive response of the composite. Crack initiation and propagation is simulated by embedding zero thickness interface element along the possible crack path. An irreversible cohesive law is used to describe the evolution of normal and shear tractions as a function of displacement jumps. The compressive response prior to interface failure is analyzed using contact impenetrability conditions. The failure of the first interface element at the pre-notch tip models crack initiation. Crack propagation is modeled through consecutive failure of interface elements. Dynamic crack propagation phenomena are studied in terms of crack initiation time, crack speed, mode I and mode II displacement jumps and tractions associated with the failure of interface elements, effective plastic strain at the crack tip and path independent integral J′. Analyses are first carried out for the dynamic crack propagation along bi-material interfaces. The results obtained from present analyses agree well with literature data. Detailed analyses are carried out for a pre-notched unidirectional Carbon/Epoxy composite material. The impact velocity in the analyses is an imposed velocity over an assumed impact region and remains constant throughout the analysis. Analyses are carried out at impact velocities of 5, 10, 20, 30 and 40 m/s, assuming the crack wake is frictionless. Moreover, analyses at impact velocities of 30 and 40 m/s are also carried out with a friction coefficient of 0.5 along the crack surfaces. The analyses established intersonic crack speed in the fiber reinforced composite material. Intersonic crack propagation for the impact velocities of 40 m/s is 400% of the shear wave speed and 87% of the longitudinal wave speed. Detailed discussion is given on the features of sub-sonic and intersonic crack propagation in Carbon/Epoxy composite materials. It is shown that the friction coefficient along the crack surface plays an important role by smearing the discontinuous field that develops behind the crack tip and by reducing crack speed in the intersonic regime. The analyses show that the contour integral J′ computed at near field contours are path independent and can serve as a parameter for characterizing intersonic crack propagation.","PeriodicalId":442756,"journal":{"name":"Damage Initiation and Prediction in Composites, Sandwich Structures and Thermal Barrier Coatings","volume":"95 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2001-11-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"127489586","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 4
Bending Failure Behavior of Recycled Aluminum Reinforced Composites 再生铝增强复合材料的弯曲破坏行为
Brian M. June, R. Pidaparti, H. El-Mounayri
In order to effectively use the recycled aluminum cans, many applications of aluminum are being explored. One of the most obvious applications is to reinforce with wood or others, to form sandwich composites. The goal of the proposed work is to conduct the research to develop constructional products, which would permit reuse of aluminum cans instead of destroying the structure by melting or trashing. With that goal in mind, our specific objective of this study is to evaluate the stiffness and failure behavior of recycled aluminum reinforced composites under three-point bending for use in composite industries. Composite specimens containing the end sections of the can sandwiched between top and bottom layers of wood are investigated. The results of bending stiffness and failure behavior of sandwich composite panels obtained from the three-point bending tests are presented and discussed.
为了有效地利用回收的铝罐,人们正在探索铝的多种应用。最明显的应用之一是用木材或其他材料加固,形成夹层复合材料。拟议工作的目标是进行研究以开发建筑产品,这将允许铝罐的再利用,而不是通过熔化或丢弃来破坏结构。考虑到这一目标,我们本研究的具体目标是评估用于复合材料工业的再生铝增强复合材料在三点弯曲下的刚度和破坏行为。研究了夹在顶部和底部木材层之间的罐的末端部分的复合试样。介绍并讨论了三点弯曲试验中夹层复合材料板的抗弯刚度和破坏特性。
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引用次数: 0
Tensile and Fracture Characterization of PVC Foam Cores 聚氯乙烯泡沫芯的拉伸和断裂特性
G. M. Viana, L. Carlsson
Mechanical behavior in tension and fracture toughness of cross-linked PVC foams have been characterized. Young’s modulus, yield strength and fracture toughness data were compared to micro-structural relations derived for open and closed-cell foams. The failure process and stress strain response were indicative of brittle material behavior.
研究了交联聚氯乙烯泡沫塑料的拉伸力学性能和断裂韧性。杨氏模量、屈服强度和断裂韧性数据与开孔泡沫和闭孔泡沫的微观结构关系进行了比较。破坏过程和应力应变响应反映了材料的脆性行为。
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引用次数: 0
Design Study of Composite Sandwich Truck Tank Using a High-Order Sandwich Theory Approach 基于高阶夹层理论的复合材料夹层汽车油箱设计研究
O. Thomsen, J. Vinson
The paper presents a preliminary design study on the structural response of a boxy composite sandwich truck tank subjected to hydraulic head loading. The design study is approximate in that it considers a 2-D cross section of the composite sandwich truck tank. The design study is performed using a high-order sandwich theory formulation in which the elastic responses of the face laminates are accounted for individually, and in which the transverse flexibility of the sandwich core is included. Thus the model allows the sandwich panel thickness of the truck tank to change during deformation, and the model accounts for the existence of transverse normal stresses in the core material in the sandwich panel sections. The paper includes a presentation of the high-order formulation for the curved sandwich panel parts of the composite sandwich truck tank sections, as well as a brief description of the numerical solution of the complete set of system equations with corresponding boundary conditions. The paper is concluded with a numerical study, showing the characteristic features of the elastic response of a composite sandwich truck tank section subjected to hydraulic head loading.
本文对一种四方形复合材料夹层汽车油箱在水头载荷作用下的结构响应进行了初步设计研究。设计研究是近似的,因为它考虑了复合材料三明治卡车油箱的二维截面。设计研究使用高阶夹层理论公式进行,其中面层叠板的弹性响应单独考虑,并包括夹层芯的横向柔性。因此,该模型考虑了罐体夹芯板在变形过程中厚度的变化,并且考虑了夹芯板截面内芯材存在横向法向应力。本文给出了复合材料夹芯汽车油罐断面弯曲夹芯板零件的高阶公式,并简要描述了具有相应边界条件的系统方程组完整集的数值解。最后进行了数值研究,揭示了复合材料夹层汽车油箱截面在水头载荷作用下的弹性响应特征。
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引用次数: 0
An Analytical Study of Post-Buckling of Debonded One-Dimensional Sandwich Plates 一维夹层板脱粘后屈曲的分析研究
B. Sankar, Màrten Sylwan
An analytical method is developed to study the problem of one-dimensional sandwich plates containing debonded face-sheets and subjected to in-plane compressive loads. The non-linear governing equations for the sandwich plate are solved to obtain a relation between the boundary forces and displacements in a matrix form as in the finite element method. The debonded sandwich plate is divided into four elements. The element stiffness matrices are assembled to obtain the global stiffness matrix, and the global equations are solved to obtain the displacements. The results include load/end-shortening relations. The method is found to be very efficient and accurate, and can be used to study the progressive damage of debonded sandwich plates under in-plane compressive loads.
提出了一种分析含剥离面片的一维夹层板面内受压问题的方法。求解了夹芯板的非线性控制方程,得到了夹芯板的边界力与位移之间的矩阵关系。剥离夹层板分为四个单元。将各单元刚度矩阵组合得到整体刚度矩阵,求解整体方程得到位移。结果包括荷载/末端缩短关系。结果表明,该方法具有较高的效率和准确性,可用于研究剥离夹层板在面内压缩载荷作用下的渐进损伤。
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引用次数: 0
期刊
Damage Initiation and Prediction in Composites, Sandwich Structures and Thermal Barrier Coatings
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