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Bayesian stability and force modeling for uncertain machining processes 不确定加工过程的贝叶斯稳定性和力建模
Pub Date : 2024-12-18 DOI: 10.1038/s44334-024-00011-y
Aaron Cornelius, Jaydeep Karandikar, Tony Schmitz
Accurately simulating machining operations requires knowledge of the cutting force model and system frequency response. However, this data is collected using specialized instruments in an ex-situ manner. Bayesian statistical methods instead learn the system parameters using cutting test data, but to date, these approaches have only considered milling stability. This paper presents a physics-based Bayesian framework which incorporates both spindle power and milling stability. Initial probabilistic descriptions of the system parameters are propagated through a set of physics functions to form probabilistic predictions about the milling process. The system parameters are then updated using automatically selected cutting tests to reduce parameter uncertainty and identify more productive cutting conditions, where spindle power measurements are used to learn the cutting force model. The framework is demonstrated through both numerical and experimental case studies. Results show that the approach accurately identifies both the system natural frequency and cutting force model.
准确地模拟加工操作需要了解切削力模型和系统频率响应。但是,这些数据是使用专门仪器以异地方式收集的。贝叶斯统计方法通过切削试验数据来学习系统参数,但到目前为止,这些方法只考虑了铣削稳定性。本文提出了一个结合主轴功率和铣削稳定性的基于物理的贝叶斯框架。系统参数的初始概率描述通过一组物理函数传播,形成铣削过程的概率预测。然后使用自动选择的切削试验来更新系统参数,以减少参数的不确定性,并确定更有效的切削条件,其中主轴功率测量用于学习切削力模型。该框架通过数值和实验案例研究进行了验证。结果表明,该方法能准确识别系统固有频率和切削力模型。
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引用次数: 0
Energy-efficient and quality-focused control of conveyor belt dryers in petrochemical production 石化生产中传送带干燥机的节能与质量控制
Pub Date : 2024-12-04 DOI: 10.1038/s44334-024-00010-z
Muhammad Waseem, Kshitij Bhatta, Chen Li, Nabeel Haider, Qing Chang
The petrochemical industry’s dryers, which operate at high temperatures, consume substantial energy and require precise temperature control to maintain product quality. To address these challenges, conveyor belt dryers are used for continuous drying, but optimizing their operation is complex. Traditional control methods often rely on operator experience or fixed settings, which may not be optimal. This paper introduces a novel approach using a Graph Neural Network and Multiagent Deep Deterministic Policy Gradient algorithm. This method models dryers’ components—chambers, fans, and belts—as cooperating agents, optimizing temperature, fan speed, and belt speed based on quality predictions. The algorithm, trained with industrial data, improves decision-making by integrating quality predictions into its reward function. Extensive experiments show a 5% improvement in product quality and a 3% reduction in energy consumption per time step, translating to significant energy savings. This approach enhances both efficiency and product quality control in conveyor belt dryers.
石化行业的干燥机在高温下运行,消耗大量能源,需要精确的温度控制以保持产品质量。为了解决这些挑战,传送带干燥机用于连续干燥,但优化其操作是复杂的。传统的控制方法往往依赖于操作人员的经验或固定的设置,这可能不是最佳的。本文介绍了一种利用图神经网络和多智能体深度确定性策略梯度算法的新方法。该方法模拟干燥机的组件-室,风扇和皮带-作为合作代理,优化温度,风扇速度和皮带速度基于质量预测。该算法经过工业数据的训练,通过将质量预测整合到其奖励函数中来改进决策。广泛的实验表明,产品质量提高5%,每个时间步能耗降低3%,转化为显著的节能。这种方法提高了输送带干燥机的效率和产品质量控制。
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引用次数: 0
Towards next-gen smart manufacturing systems: the explainability revolution 迈向下一代智能制造系统:可解释性革命
Pub Date : 2024-11-06 DOI: 10.1038/s44334-024-00006-9
Puthanveettil Madathil Abhilash, Xichun Luo, Qi Liu, Rajeshkumar Madarkar, Charles Walker
The paper shares the author’s perspectives on the role of explainable-AI in the evolving landscape of AI-driven smart manufacturing decisions. First, critical perspectives on the reasons for the slow adoption of explainable-AI in manufacturing are shared, leading to a discussion on its role and relevance in inspiring scientific understanding and discoveries towards achieving complete autonomy. Finally, to standardize explainability quantification, a new Transparency–Cohesion–Comprehensibility (TCC) evaluation framework is proposed and demonstrated.
本文分享了作者对可解释人工智能在人工智能驱动的智能制造决策的不断发展中的作用的看法。首先,作者从批判的角度分析了可解释人工智能在制造业中应用缓慢的原因,进而讨论了可解释人工智能在启发科学理解和发现以实现完全自主方面的作用和意义。最后,为了使可解释性量化标准化,提出并展示了一个新的透明度-内聚力-可理解性(TCC)评估框架。
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引用次数: 0
Multi-material vat photopolymerization 3D printing: a review of mechanisms and applications 多材料大桶光聚合三维打印:机制与应用综述
Pub Date : 2024-11-06 DOI: 10.1038/s44334-024-00005-w
Saroj Subedi, Siying Liu, Wenbo Wang, S. M. Abu Naser Shovon, Xiangfan Chen, Henry Oliver T. Ware
Vat photopolymerization (VPP) is originally considered a single-material process due to cumbersome and time-consuming material switching. Multi-material VPP has been continuously explored with significant switching time reductions realized in recent years, enabling rapid, functional device printing. In addition, VPP hybridization has been explored, enabling printed objects comprising of diverse UV-curable and functional materials. Herein, the authors review the current state of multi-material VPP and VPP hybridization and the remaining challenges.
釜式光聚合(VPP)最初被认为是一种单一材料工艺,因为材料切换繁琐且耗时。近年来,人们不断探索多材料 VPP 工艺,大大缩短了材料切换时间,实现了快速的功能性器件印刷。此外,人们还探索了 VPP 杂交技术,从而实现了由多种紫外光固化材料和功能材料组成的打印对象。在此,作者回顾了多材料 VPP 和 VPP 杂化的现状以及仍然存在的挑战。
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引用次数: 0
Polybutadiene structural effects on dynamic wetting 聚丁二烯结构对动态润湿的影响
Pub Date : 2024-10-11 DOI: 10.1038/s44334-024-00007-8
Sahson D. Raissi, Marc A. Magaña, Alexander Contreras, Shiqi Wei, Blair Brettmann, Joseph Kalman
Binder jetting additive manufacturing will increase the design space for composite propellants but the technology is limited in part by a lack of insight into the dynamic wetting process. This effort investigates the structural influences on the spreading of commercially available polybutadiene-based droplets impacting ammonium perchlorate. Analysis indicates that spreading scales with t1/2 immediately after impact indicating inertia dominated spreading whereas a viscous regime occurs later in the event. Droplets from a height of 50 mm displayed shear thinning effects in the viscous regime whereas increased droplet height caused faster spreading as expected by Newtonian flows. The maximum spreading diameter for linear polymer droplets was dependent on the infinite shear viscosity. However, improved wetting and formation of globular entities during the event caused the branched variant to spread up to 25% more, by area, despite being more viscous. Implications of these results can improve binder design for binder jetting-made propellants.
粘合剂喷射增材制造将增加复合推进剂的设计空间,但由于缺乏对动态润湿过程的深入了解,该技术在一定程度上受到了限制。这项研究调查了市售聚丁二烯基液滴撞击高氯酸铵后的扩散结构影响因素。分析表明,撞击后的扩散随 t1/2 的增加而增加,这表明惯性主导了扩散,而在事件的后期则出现了粘性机制。高度为 50 毫米的液滴在粘滞状态下显示出剪切稀化效应,而液滴高度的增加会导致更快的扩散,正如牛顿流体所预期的那样。线性聚合物液滴的最大扩散直径取决于无限剪切粘度。然而,在此过程中,润湿性的改善和球状实体的形成使得支化变体尽管粘度更高,但按面积计算,其扩散速度却增加了 25%。这些结果可以改进粘合剂喷射推进剂的粘合剂设计。
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引用次数: 0
Nanotechnology enabled casting of aluminum alloy 7075 turbines 利用纳米技术铸造铝合金 7075 涡轮机
Pub Date : 2024-10-01 DOI: 10.1038/s44334-024-00004-x
Guan-Cheng Chen, Till Felix Reufsteck, Yitian Chi, Xiaochun Li
Aluminum alloy 7075 is well-known for its high-performance structural systems due to its lightweight and excellent mechanical properties. However, its susceptibility to hot cracking and limited fluidity hinder its casting suitability, posing challenges in manufacturing near-net-shaped structures economically, especially for thin and intricate aerospace components. This paper presents experimental results based on nano-treating, an emerging nanotechnology-enabled manufacturing method by incorporating a low fraction of nanoparticles in liquid aluminum, to allow the casting of complex aluminum alloy 7075 parts. Vacuum fluidity tests demonstrated that nano-treating of aluminum alloy 7075 with only 0.5 vol% TiC nanoparticles increased the fluidity of aluminum alloy 7075 by more than 20%, effectively eliminating hot cracking and enhancing surface quality. Through the Rapid Investment Casting process, nano-treated aluminum alloy 7075 can be successfully cast into turbines with 0.5 mm thick blades. In contrast, aluminum alloy 7075 without nano-treating failed to produce good casting quality due to poor filling and severe cracks. The manufacturing trials highlight the significant improvement in castability achieved through nano-treating, opening a novel pathway for the cost-effective production of complex aluminum alloy 7075 structures for numerous applications.
铝合金 7075 因其轻质和优异的机械性能而以其高性能结构系统而闻名。然而,其易热裂性和有限的流动性阻碍了它的铸造适用性,为经济地制造近网状结构带来了挑战,特别是对于薄而复杂的航空航天部件。本文介绍了基于纳米处理的实验结果。纳米处理是一种新兴的纳米技术制造方法,通过在铝液中加入低含量的纳米颗粒,可以铸造复杂的铝合金 7075 零件。真空流动性测试表明,仅用 0.5 Vol% 的 TiC 纳米粒子对铝合金 7075 进行纳米处理,就能将铝合金 7075 的流动性提高 20% 以上,有效消除热裂纹并提高表面质量。通过快速熔模铸造工艺,经过纳米处理的铝合金 7075 可成功铸造成厚度为 0.5 毫米的涡轮机叶片。相比之下,未经过纳米处理的铝合金 7075 则由于填充不良和严重裂纹而无法获得良好的铸造质量。生产试验凸显了纳米处理对可铸性的显著改善,为经济高效地生产复杂的铝合金 7075 结构开辟了一条新途径,可用于多种应用领域。
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引用次数: 0
The effect of volume loading on the extrusion of bimodal glass bead mixtures 体积负载对双峰玻璃珠混合物挤压的影响
Pub Date : 2024-09-25 DOI: 10.1038/s44334-024-00008-7
Joseph R. Lawrence, Hugh R. Lipic, Timothy D. Manship, Steven F. Son
Additive manufacturing has provided new methods for generating complex geometries of composite energetic materials. Additive manufacturing of ammonium-perchlorate composite propellants through direct-ink-write experiences extrusion limitations due to the high viscosities of highly solids loaded propellants. Vibration-assisted printing (VAP) was developed as a method to extend the extrudability limits and extrusion speeds observed with direct-ink-write systems. This study compares the mass flowrates and extrudability limits for bimodal mixtures of glass beads and hydroxyl-terminated polybutadiene (HTPB) binder for both VAP and direct-ink-write printing as a function of volume percent solids loading. The VAP system was able to print higher volume loadings and significantly higher mass flowrate than the direct-ink-write system. The bimodal glass bead mixtures were also compared to a previous study that focused on the extrusion of monomodal glass beads/HTPB mixtures. Interestingly, bimodal mixtures were shown to extrude quicker than monomodal mixtures at all volume loadings and across both printing systems.
增材制造为生成复杂几何形状的复合高能材料提供了新方法。由于高固体负荷推进剂的粘度较高,通过直接墨水写入法进行的高氯酸铵复合推进剂快速成型制造受到挤压限制。振动辅助打印(VAP)作为一种方法被开发出来,以扩展直接墨水写入系统的挤出限制和挤出速度。本研究比较了玻璃珠和羟基封端聚丁二烯(HTPB)粘合剂的双峰混合物在 VAP 和直接墨水写入印刷中的质量流速和挤出性极限与固体体积百分比的函数关系。与直接墨水写入系统相比,VAP 系统能够打印更高的体积负荷和更高的质量流量。双模玻璃微珠混合物还与之前一项关于单模玻璃微珠/HTPB 混合物挤压的研究进行了比较。有趣的是,在所有体积负载和两种印刷系统中,双模混合物的挤出速度都快于单模混合物。
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引用次数: 0
Inaugural Editorial: Advancing the future of manufacturing through innovation and collaboration 就职社论:通过创新与合作推动制造业的未来发展
Pub Date : 2024-09-23 DOI: 10.1038/s44334-024-00009-6
Chengying Xu
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引用次数: 0
Data-driven modeling of process-structure-property relationships in metal additive manufacturing 数据驱动的金属快速成型制造工艺-结构-性能关系建模
Pub Date : 2024-09-12 DOI: 10.1038/s44334-024-00003-y
Zhaoyang Hu, Wentao Yan
Metal additive manufacturing (AM) faces challenges in rapid selection and optimization of manufacturing parameters for desired part quality. As a more efficient alternative to experiments and high-fidelity physics-based models, data-driven modeling is effective in understanding process–structure–property relationships. This brief review explores data-driven modeling in metal AM, focusing on “process”, “structure”, and “property”, further identifying limitations in current applications and accordingly presenting future outlook on the possible advancements in this domain.
金属增材制造(AM)面临着快速选择和优化制造参数以获得理想零件质量的挑战。作为实验和高保真物理模型的一种更有效的替代方法,数据驱动建模在理解工艺-结构-性能关系方面非常有效。这篇简短的综述探讨了金属 AM 中的数据驱动建模,重点关注 "工艺"、"结构 "和 "属性",进一步确定了当前应用中的局限性,并相应地展望了该领域未来可能取得的进展。
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引用次数: 0
Conceptualizing space environmental sustainability 空间环境可持续性概念化
Pub Date : 2024-08-28 DOI: 10.1038/s44334-024-00002-z
Weiwei Mo, Brad Kinsey, John Vickers, Henry Helvajian, Ioana Cozmuta, Marissa Herron, Ajay Malshe
Recent advancements have significantly enhanced the capabilities for in-space servicing, assembly, and manufacturing (ISAM), to develop infrastructure in orbit and on the surface of celestial bodies. This progress is a departure from the traditional sustainability paradigm focused solely on Earth, highlighting the urgent need to define and operationalize the concept of “space sustainability” along with the development of an evaluation framework. The expansion of human activity into space, particularly in low-earth orbit, cis-lunar space, and beyond, underscores the critical importance of considering sustainability implications. Leveraging space resources offers economic growth and sustainable development opportunities, while reducing pressure on Earth’s ecosystems. This paradigm shift requires responsible and ethical utilization of space resources. A space sustainability assessment framework is essential for guiding ISAM capabilities, operations, missions, standards, and policies. This paper introduces an initial framework encompassing (1) pollution, (2) resource depletion, (3) landscape alteration, and (4) space environmental justice, with potential metrics (resources use and emissions, midpoint, and endpoint indicators) to measure impacts in the four domains.
最近的进步大大提高了空间服务、组装和制造(ISAM)的能力,以发展轨道和天体表面的基础设施。这一进展偏离了只关注地球的传统可持续发展范式,突出表明迫切需要定义和操作 "空间可持续发展 "概念,并制定评估框架。人类活动向太空扩展,特别是在低地轨道、顺月球空间和更远的地方,凸显了考虑可持续性影响的极端重要性。利用空间资源提供了经济增长和可持续发展的机会,同时减轻了对地球生态系统的压力。这种模式的转变要求以负责任和合乎道德的方式利用空间资源。空间可持续性评估框架对于指导 ISAM 的能力、运行、任务、标准和政策至关重要。本文介绍了一个初步框架,包括(1)污染、(2)资源耗竭、(3)景观改变和(4)空间环境正义,以及衡量四个领域影响的潜在指标(资源使用和排放、中点和终点指标)。
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引用次数: 0
期刊
npj Advanced Manufacturing
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