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Towards next-gen smart manufacturing systems: the explainability revolution 迈向下一代智能制造系统:可解释性革命
Pub Date : 2024-11-06 DOI: 10.1038/s44334-024-00006-9
Puthanveettil Madathil Abhilash, Xichun Luo, Qi Liu, Rajeshkumar Madarkar, Charles Walker
The paper shares the author’s perspectives on the role of explainable-AI in the evolving landscape of AI-driven smart manufacturing decisions. First, critical perspectives on the reasons for the slow adoption of explainable-AI in manufacturing are shared, leading to a discussion on its role and relevance in inspiring scientific understanding and discoveries towards achieving complete autonomy. Finally, to standardize explainability quantification, a new Transparency–Cohesion–Comprehensibility (TCC) evaluation framework is proposed and demonstrated.
本文分享了作者对可解释人工智能在人工智能驱动的智能制造决策的不断发展中的作用的看法。首先,作者从批判的角度分析了可解释人工智能在制造业中应用缓慢的原因,进而讨论了可解释人工智能在启发科学理解和发现以实现完全自主方面的作用和意义。最后,为了使可解释性量化标准化,提出并展示了一个新的透明度-内聚力-可理解性(TCC)评估框架。
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引用次数: 0
Multi-material vat photopolymerization 3D printing: a review of mechanisms and applications 多材料大桶光聚合三维打印:机制与应用综述
Pub Date : 2024-11-06 DOI: 10.1038/s44334-024-00005-w
Saroj Subedi, Siying Liu, Wenbo Wang, S. M. Abu Naser Shovon, Xiangfan Chen, Henry Oliver T. Ware
Vat photopolymerization (VPP) is originally considered a single-material process due to cumbersome and time-consuming material switching. Multi-material VPP has been continuously explored with significant switching time reductions realized in recent years, enabling rapid, functional device printing. In addition, VPP hybridization has been explored, enabling printed objects comprising of diverse UV-curable and functional materials. Herein, the authors review the current state of multi-material VPP and VPP hybridization and the remaining challenges.
釜式光聚合(VPP)最初被认为是一种单一材料工艺,因为材料切换繁琐且耗时。近年来,人们不断探索多材料 VPP 工艺,大大缩短了材料切换时间,实现了快速的功能性器件印刷。此外,人们还探索了 VPP 杂交技术,从而实现了由多种紫外光固化材料和功能材料组成的打印对象。在此,作者回顾了多材料 VPP 和 VPP 杂化的现状以及仍然存在的挑战。
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引用次数: 0
Polybutadiene structural effects on dynamic wetting 聚丁二烯结构对动态润湿的影响
Pub Date : 2024-10-11 DOI: 10.1038/s44334-024-00007-8
Sahson D. Raissi, Marc A. Magaña, Alexander Contreras, Shiqi Wei, Blair Brettmann, Joseph Kalman
Binder jetting additive manufacturing will increase the design space for composite propellants but the technology is limited in part by a lack of insight into the dynamic wetting process. This effort investigates the structural influences on the spreading of commercially available polybutadiene-based droplets impacting ammonium perchlorate. Analysis indicates that spreading scales with t1/2 immediately after impact indicating inertia dominated spreading whereas a viscous regime occurs later in the event. Droplets from a height of 50 mm displayed shear thinning effects in the viscous regime whereas increased droplet height caused faster spreading as expected by Newtonian flows. The maximum spreading diameter for linear polymer droplets was dependent on the infinite shear viscosity. However, improved wetting and formation of globular entities during the event caused the branched variant to spread up to 25% more, by area, despite being more viscous. Implications of these results can improve binder design for binder jetting-made propellants.
粘合剂喷射增材制造将增加复合推进剂的设计空间,但由于缺乏对动态润湿过程的深入了解,该技术在一定程度上受到了限制。这项研究调查了市售聚丁二烯基液滴撞击高氯酸铵后的扩散结构影响因素。分析表明,撞击后的扩散随 t1/2 的增加而增加,这表明惯性主导了扩散,而在事件的后期则出现了粘性机制。高度为 50 毫米的液滴在粘滞状态下显示出剪切稀化效应,而液滴高度的增加会导致更快的扩散,正如牛顿流体所预期的那样。线性聚合物液滴的最大扩散直径取决于无限剪切粘度。然而,在此过程中,润湿性的改善和球状实体的形成使得支化变体尽管粘度更高,但按面积计算,其扩散速度却增加了 25%。这些结果可以改进粘合剂喷射推进剂的粘合剂设计。
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引用次数: 0
Nanotechnology enabled casting of aluminum alloy 7075 turbines 利用纳米技术铸造铝合金 7075 涡轮机
Pub Date : 2024-10-01 DOI: 10.1038/s44334-024-00004-x
Guan-Cheng Chen, Till Felix Reufsteck, Yitian Chi, Xiaochun Li
Aluminum alloy 7075 is well-known for its high-performance structural systems due to its lightweight and excellent mechanical properties. However, its susceptibility to hot cracking and limited fluidity hinder its casting suitability, posing challenges in manufacturing near-net-shaped structures economically, especially for thin and intricate aerospace components. This paper presents experimental results based on nano-treating, an emerging nanotechnology-enabled manufacturing method by incorporating a low fraction of nanoparticles in liquid aluminum, to allow the casting of complex aluminum alloy 7075 parts. Vacuum fluidity tests demonstrated that nano-treating of aluminum alloy 7075 with only 0.5 vol% TiC nanoparticles increased the fluidity of aluminum alloy 7075 by more than 20%, effectively eliminating hot cracking and enhancing surface quality. Through the Rapid Investment Casting process, nano-treated aluminum alloy 7075 can be successfully cast into turbines with 0.5 mm thick blades. In contrast, aluminum alloy 7075 without nano-treating failed to produce good casting quality due to poor filling and severe cracks. The manufacturing trials highlight the significant improvement in castability achieved through nano-treating, opening a novel pathway for the cost-effective production of complex aluminum alloy 7075 structures for numerous applications.
铝合金 7075 因其轻质和优异的机械性能而以其高性能结构系统而闻名。然而,其易热裂性和有限的流动性阻碍了它的铸造适用性,为经济地制造近网状结构带来了挑战,特别是对于薄而复杂的航空航天部件。本文介绍了基于纳米处理的实验结果。纳米处理是一种新兴的纳米技术制造方法,通过在铝液中加入低含量的纳米颗粒,可以铸造复杂的铝合金 7075 零件。真空流动性测试表明,仅用 0.5 Vol% 的 TiC 纳米粒子对铝合金 7075 进行纳米处理,就能将铝合金 7075 的流动性提高 20% 以上,有效消除热裂纹并提高表面质量。通过快速熔模铸造工艺,经过纳米处理的铝合金 7075 可成功铸造成厚度为 0.5 毫米的涡轮机叶片。相比之下,未经过纳米处理的铝合金 7075 则由于填充不良和严重裂纹而无法获得良好的铸造质量。生产试验凸显了纳米处理对可铸性的显著改善,为经济高效地生产复杂的铝合金 7075 结构开辟了一条新途径,可用于多种应用领域。
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引用次数: 0
The effect of volume loading on the extrusion of bimodal glass bead mixtures 体积负载对双峰玻璃珠混合物挤压的影响
Pub Date : 2024-09-25 DOI: 10.1038/s44334-024-00008-7
Joseph R. Lawrence, Hugh R. Lipic, Timothy D. Manship, Steven F. Son
Additive manufacturing has provided new methods for generating complex geometries of composite energetic materials. Additive manufacturing of ammonium-perchlorate composite propellants through direct-ink-write experiences extrusion limitations due to the high viscosities of highly solids loaded propellants. Vibration-assisted printing (VAP) was developed as a method to extend the extrudability limits and extrusion speeds observed with direct-ink-write systems. This study compares the mass flowrates and extrudability limits for bimodal mixtures of glass beads and hydroxyl-terminated polybutadiene (HTPB) binder for both VAP and direct-ink-write printing as a function of volume percent solids loading. The VAP system was able to print higher volume loadings and significantly higher mass flowrate than the direct-ink-write system. The bimodal glass bead mixtures were also compared to a previous study that focused on the extrusion of monomodal glass beads/HTPB mixtures. Interestingly, bimodal mixtures were shown to extrude quicker than monomodal mixtures at all volume loadings and across both printing systems.
增材制造为生成复杂几何形状的复合高能材料提供了新方法。由于高固体负荷推进剂的粘度较高,通过直接墨水写入法进行的高氯酸铵复合推进剂快速成型制造受到挤压限制。振动辅助打印(VAP)作为一种方法被开发出来,以扩展直接墨水写入系统的挤出限制和挤出速度。本研究比较了玻璃珠和羟基封端聚丁二烯(HTPB)粘合剂的双峰混合物在 VAP 和直接墨水写入印刷中的质量流速和挤出性极限与固体体积百分比的函数关系。与直接墨水写入系统相比,VAP 系统能够打印更高的体积负荷和更高的质量流量。双模玻璃微珠混合物还与之前一项关于单模玻璃微珠/HTPB 混合物挤压的研究进行了比较。有趣的是,在所有体积负载和两种印刷系统中,双模混合物的挤出速度都快于单模混合物。
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引用次数: 0
Inaugural Editorial: Advancing the future of manufacturing through innovation and collaboration 就职社论:通过创新与合作推动制造业的未来发展
Pub Date : 2024-09-23 DOI: 10.1038/s44334-024-00009-6
Chengying Xu
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引用次数: 0
Data-driven modeling of process-structure-property relationships in metal additive manufacturing 数据驱动的金属快速成型制造工艺-结构-性能关系建模
Pub Date : 2024-09-12 DOI: 10.1038/s44334-024-00003-y
Zhaoyang Hu, Wentao Yan
Metal additive manufacturing (AM) faces challenges in rapid selection and optimization of manufacturing parameters for desired part quality. As a more efficient alternative to experiments and high-fidelity physics-based models, data-driven modeling is effective in understanding process–structure–property relationships. This brief review explores data-driven modeling in metal AM, focusing on “process”, “structure”, and “property”, further identifying limitations in current applications and accordingly presenting future outlook on the possible advancements in this domain.
金属增材制造(AM)面临着快速选择和优化制造参数以获得理想零件质量的挑战。作为实验和高保真物理模型的一种更有效的替代方法,数据驱动建模在理解工艺-结构-性能关系方面非常有效。这篇简短的综述探讨了金属 AM 中的数据驱动建模,重点关注 "工艺"、"结构 "和 "属性",进一步确定了当前应用中的局限性,并相应地展望了该领域未来可能取得的进展。
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引用次数: 0
Conceptualizing space environmental sustainability 空间环境可持续性概念化
Pub Date : 2024-08-28 DOI: 10.1038/s44334-024-00002-z
Weiwei Mo, Brad Kinsey, John Vickers, Henry Helvajian, Ioana Cozmuta, Marissa Herron, Ajay Malshe
Recent advancements have significantly enhanced the capabilities for in-space servicing, assembly, and manufacturing (ISAM), to develop infrastructure in orbit and on the surface of celestial bodies. This progress is a departure from the traditional sustainability paradigm focused solely on Earth, highlighting the urgent need to define and operationalize the concept of “space sustainability” along with the development of an evaluation framework. The expansion of human activity into space, particularly in low-earth orbit, cis-lunar space, and beyond, underscores the critical importance of considering sustainability implications. Leveraging space resources offers economic growth and sustainable development opportunities, while reducing pressure on Earth’s ecosystems. This paradigm shift requires responsible and ethical utilization of space resources. A space sustainability assessment framework is essential for guiding ISAM capabilities, operations, missions, standards, and policies. This paper introduces an initial framework encompassing (1) pollution, (2) resource depletion, (3) landscape alteration, and (4) space environmental justice, with potential metrics (resources use and emissions, midpoint, and endpoint indicators) to measure impacts in the four domains.
最近的进步大大提高了空间服务、组装和制造(ISAM)的能力,以发展轨道和天体表面的基础设施。这一进展偏离了只关注地球的传统可持续发展范式,突出表明迫切需要定义和操作 "空间可持续发展 "概念,并制定评估框架。人类活动向太空扩展,特别是在低地轨道、顺月球空间和更远的地方,凸显了考虑可持续性影响的极端重要性。利用空间资源提供了经济增长和可持续发展的机会,同时减轻了对地球生态系统的压力。这种模式的转变要求以负责任和合乎道德的方式利用空间资源。空间可持续性评估框架对于指导 ISAM 的能力、运行、任务、标准和政策至关重要。本文介绍了一个初步框架,包括(1)污染、(2)资源耗竭、(3)景观改变和(4)空间环境正义,以及衡量四个领域影响的潜在指标(资源使用和排放、中点和终点指标)。
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引用次数: 0
Iterative printing of bulk metal and polymer for additive manufacturing of multi-layer electronic circuits 用于多层电子电路增材制造的块状金属和聚合物迭代打印技术
Pub Date : 2024-08-28 DOI: 10.1038/s44334-024-00001-0
Zeba Khan, Dheepesh Gururajan, Sabrina Kartmann, Peter Koltay, Roland Zengerle, Zhe Shu
In pursuing advancing additive manufacturing (AM) techniques for 3D objects, this study combines AM techniques for bulk metal and polymer on a single platform for one-stop printing of multilayer 3D electronic circuits with two novel aspects. The first innovation involves the embedded integration of electronic circuits by printing low-resistance electrical traces from bulk metal into polymer channels. Cross-section grinding results reveal (92 ± 5)% occupancy of electrically conductive traces in polymer channels despite the different thermal properties of the two materials. The second aspect encompasses the possibility of printing vertical bulk metal vias up to 10 mm in height with the potential for expansion, interconnecting electrically conductive traces embedded in different layers of the 3D object. The work provides comprehensive 3D printing design guidelines for successfully integrating fully embedded electrically conductive traces and the interconnecting vertical bulk metal vias. A smooth and continuous workflow is also introduced, enabling a single-run print of functional multilayer embedded 3D electronics. The design rules and the workflow facilitate the iterative printing of two distinct materials, each defined by unique printing temperatures and techniques. Observations indicate that conductive traces using molten metal microdroplets show a 12-fold reduction in resistance compared to nanoparticle ink-based methods, meaning this technique greatly complements multi-material additive manufacturing (MM-AM). The work presents insights into the behavior of molten metal microdroplets on a polymer substrate when printed through the MM-AM process. It explores their characteristics in two scenarios: When they are deposited side-by-side to form conductive traces and when they are deposited out-of-plane to create vertical bulk metal vias. The innovative application of MM-AM to produce multilayer embedded 3D electronics with bulk metal and polymer demonstrates significant potential for realizing the fabrication of free-form 3D electronics.
在追求三维物体增材制造(AM)技术进步的过程中,本研究在单一平台上结合了大块金属和聚合物的 AM 技术,一站式打印多层三维电子电路,并在两个方面进行了创新。第一项创新是通过在聚合物通道中打印大块金属的低电阻电子线路,实现电子电路的嵌入式集成。横截面研磨结果显示,尽管两种材料的热特性不同,但导电迹线在聚合物通道中的占位率为 (92 ± 5)%。第二个方面包括打印高度达 10 毫米的垂直块状金属通孔的可能性,该通孔具有扩展潜力,可将嵌入三维物体不同层中的导电迹线相互连接。这项工作提供了全面的三维打印设计指南,以成功集成完全嵌入式导电迹线和互连垂直块状金属通孔。此外,还介绍了一种平稳、连续的工作流程,可实现功能性多层嵌入式三维电子器件的单次打印。设计规则和工作流程有助于迭代打印两种不同的材料,每种材料都由独特的打印温度和技术定义。观察结果表明,与基于纳米粒子墨水的方法相比,使用熔融金属微滴的导电迹线的电阻降低了 12 倍,这意味着该技术极大地补充了多材料增材制造(MM-AM)的不足。这项研究深入探讨了熔融金属微滴在聚合物基底上通过 MM-AM 工艺打印时的行为。它探讨了两种情况下的特征:当它们并排沉积以形成导电迹线时,以及当它们平面外沉积以形成垂直块状金属通孔时。利用 MM-AM 制作多层嵌体金属和聚合物三维电子器件的创新应用,展示了实现自由形态三维电子器件制造的巨大潜力。
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npj Advanced Manufacturing
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