Biodegradable poly(lactic acid)/poly(butylene adipate-co-terephthalate) (PLA/PBAT) blends were prepared via reactive melt blending in the presence of dicumyl peroxide (DCP) and Joncryl ADR®-4468 (ADR) as a compatibilizer and characterized using theoretical and experimental methods. In-situ compatibilization was confirmed by evaluating torque variation during mixing and through Fourier transform infrared spectroscopy. Scanning electron microscope images demonstrated enhanced phase compatibility and a reduction in PBAT droplet size from 1.9 μm to 1.1 μm in the compatibilized sample. The melt viscosity of the compatibilized samples increased markedly, exhibiting shear thinning behavior (decrease in viscosity) at lower frequencies compared to the unmodified blend. Mechanical testing revealed that, in the formulation containing 0.5 phr ADR, elongation at break increased from 6 to 190%, while fracture energy rose from 10 MJ/m³ to 81 MJ/m³ relative to neat PLA. Differential scanning calorimetry and dynamic mechanical thermal analysis indicated shifts in the glass transition temperatures of the phases and variations in the height of the tan(δ) peak due to the presence of compatibilizer. The findings suggest that DCP promotes crosslinking and elevates viscosity, whereas ADR improves phase interactions, thereby enhancing the mechanical properties of the blend. Shape recovery ratios were also improved in the presence of the compatibilizer, attributed to stronger interfacial adhesion and retraction of oriented chains resulting from the formation of compatibilized structures. Furthermore, molecular dynamics simulations were employed to investigate the impact of the compatibilizer on intermolecular radial distribution functions, solubility parameters, free volume fraction, and mechanical properties. The simulation results exhibited good agreement with experimental observations.
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