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Mechanical properties at ambient temperature, impact resistance after elevated temperature exposure, and microstructural characterization of concrete modified with basalt fiber and nano-SiO2 玄武岩纤维和纳米sio2改性混凝土的室温力学性能、高温后抗冲击性能及微观结构表征
IF 3.9 3区 工程技术 Q2 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2026-01-31 DOI: 10.1617/s11527-026-02980-2
Zhiqiang Luo, Huaxin Liu, Genjin Liu

This study systematically investigates the effects of BF and NS on the mechanical performance of concrete at ambient temperature, as well as its impact resistance and microstructural evolution following exposure to elevated temperatures. Compressive, flexural, and splitting tensile strengths of NS–BF hybrid concrete were measured under ambient conditions. Specimens were then subjected to thermal exposure from 20 °C to 800 °C to evaluate residual mass, surface integrity, impact performance, and microstructural characteristics. A two-parameter Weibull distribution model was applied to statistically analyze the number of impact blows under both ambient and elevated temperature conditions. The results show that NS–BF synergy markedly enhanced the mechanical and impact properties of concrete. The mix with 0.15% BF and 1.0% NS exhibited optimal static mechanical properties, while BF0.15NS1.5 achieved significant gains in initial cracking energy (W1) and final cracking energy (W2), increasing by 29.06% and 33.19% at 20 °C, and by 30.08% and 35.65% at 200 °C, respectively, compared to normal concrete. Impact resistance, however, deteriorated significantly above 400 °C due to severe thermal damage. The impact energy degradation index displayed a U-shaped trend with temperature, indicating a critical damage threshold around 400 °C. Additionally, this study develops an impact energy prediction model for different failure probabilities and elevated temperature conditions (20–400 °C), providing a robust theoretical foundation and practical guidance for the engineering design and application of NS–BF composite concrete under combined elevated temperature and impact loading.

本研究系统地研究了BF和NS对常温下混凝土力学性能的影响,以及高温下混凝土的抗冲击性能和微观结构演变。测定了NS-BF混合混凝土的抗压、抗弯和劈裂抗拉强度。然后对样品进行20°C至800°C的热暴露,以评估残余质量、表面完整性、冲击性能和微观结构特征。采用双参数威布尔分布模型对常温和高温条件下的冲击次数进行统计分析。结果表明,NS-BF协同作用显著提高了混凝土的力学性能和冲击性能。0.15% BF和1.0% NS的混合料静态力学性能最佳,而BF0.15NS1.5的初始开裂能(W1)和最终开裂能(W2)较普通混凝土有显著提高,在20℃时分别提高29.06%和33.19%,在200℃时分别提高30.08%和35.65%。然而,在400°C以上,由于严重的热损伤,抗冲击性明显恶化。随着温度的升高,冲击能退化指数呈u型趋势,表明在400℃左右存在临界损伤阈值。建立了不同破坏概率和高温工况(20 ~ 400℃)下的冲击能预测模型,为高温冲击复合荷载下NS-BF复合混凝土的工程设计和应用提供了坚实的理论基础和实践指导。
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引用次数: 0
3action: Advances in direct-tensile testing of concrete 混凝土直接拉伸试验研究进展
IF 3.9 3区 工程技术 Q2 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2026-01-31 DOI: 10.1617/s11527-026-02976-y
Roberto Felicetti, Ramin Yarmohammadian

Gaining a deeper insight into stress vs crack opening curve of concrete is essential, especially when crack stability governs the durability and the capacity of a structure. Despite its rationality, the direct-tension test faces the challenges entailed by strain-softening materials, namely axial and flexural instability. To address these issues, an innovative frameless testing apparatus—nicknamed 3action—was developed. The system employs three symmetrically arranged electromechanical actuators that directly apply tensile force to short, notched cylindrical specimens. The samples are first bonded to thick steel platens and then bolted to the machine’s base and moving head. The actuators, optimised for stiffness and responsiveness, operate through three parallel control loops that ensure uniform crack opening, monitored by three LVDTs positioned astride the notch. Following each tension test, the two halves of the fractured specimen were used to perform the splitting (Brazilian) tests. This paper presents and analyses results obtained from a highly brittle high-performance concrete mix, investigating the influence of polypropylene fibres and thermal exposure up to 250 °C. Finite element modelling is also employed to validate the reliability of the direct tension test in capturing the constitutive response of the material without resorting to inverse analysis. The study demonstrates the potential of transforming advanced experimental setups into standardised testing methods, offering valuable insights into the fracture behaviour of concrete under diverse mechanical and thermal conditions.

深入了解混凝土的应力与裂缝张开曲线是必不可少的,特别是当裂缝稳定性决定了结构的耐久性和容量时。直接拉伸试验虽然合理,但也面临着应变软化材料的挑战,即轴向和弯曲失稳。为了解决这些问题,一种名为3action的创新无框测试设备被开发出来。该系统采用三个对称排列的机电致动器,直接对短的、有缺口的圆柱形试样施加拉力。样品首先粘在厚钢板上,然后用螺栓固定在机器的底座和移动头上。执行器针对刚度和响应性进行了优化,通过三个平行的控制回路进行操作,以确保均匀的裂缝打开,并由位于缺口上的三个lvdt进行监控。每次拉伸试验后,用断裂试件的两半进行劈裂(巴西式)试验。本文介绍并分析了从高脆性高性能混凝土配合比中获得的结果,研究了聚丙烯纤维和高达250°C的热暴露的影响。有限元模型也被用于验证直接拉伸试验在不诉诸反分析的情况下捕获材料本构响应的可靠性。该研究展示了将先进的实验装置转化为标准化测试方法的潜力,为混凝土在不同力学和热条件下的断裂行为提供了有价值的见解。
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引用次数: 0
Influence of the incorporation of silane emulsion polymers on the mechanical and durability performance of mortar under different curing and exposure conditions 硅烷乳液聚合物掺入对不同养护和暴露条件下砂浆力学性能和耐久性的影响
IF 3.9 3区 工程技术 Q2 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2026-01-31 DOI: 10.1617/s11527-026-02967-z
Aswathy Rajendran, Ravindra Gettu

Polymer-modified cementitious systems (PMMs) are widely used in civil engineering applications for repair and waterproofing due to their specific characteristics. However, manufacturer guidelines often do not cover all real-world conditions, particularly regarding curing protocols and environmental sensitivity. This study investigates the influence of curing duration and accelerated weathering on the performance of PMMs to support the development of performance-based application guidelines. Mortars incorporating conventional polymers—styrene-butadiene rubber (SBR) and polyacrylic ester (PAE), as well as a novel silane-based emulsion (SIL), were compared with unmodified cementitious mortar (UCM). Specimens were cured for 1, 7 and 28 days, followed by exposure to alternating UV radiation and wetting cycles to simulate accelerated weathering. The mortar performance was evaluated in terms of fresh properties, pore structure, mechanical strength and durability. The results show that the performance with PMM varied significantly with curing duration and environmental exposure. The SBR and PAE systems were more sensitive to curing time, with only the 28-day curing condition ensuring strength retention after weathering. SBR-modified mortars exhibited the lowest drying shrinkage under minimal curing (1 day) but were more permeable under these conditions. In contrast, SIL-modified mortars showed better resistance to weathering, with improvement in both strength and permeability attributed to the UV stability of Si–O-Si bonds and a refined pore structure, evidenced by a 11% reduction in total porosity, compared with UCM. The SIL systems also exhibited minimal sensitivity to curing duration, and further performance gains with increased polymer dosage, which has an optimal level of 1%. These findings highlight the critical importance of aligning polymer selection and curing strategies with the environmental exposure and underscore the potential of SIL-based systems in conditions, especially where optimal curing cannot be assured or weathering could occur.

聚合物改性胶凝体系(PMMs)由于其特殊的性能,在土木工程的修复和防水方面得到了广泛的应用。然而,制造商的指导方针往往不涵盖所有现实世界的条件,特别是关于固化方案和环境敏感性。本研究探讨了固化时间和加速老化对PMMs性能的影响,以支持基于性能的应用指南的发展。将含有常规聚合物——丁苯橡胶(SBR)和聚丙烯酸酯(PAE)以及新型硅烷基乳液(SIL)的砂浆与未改性胶凝砂浆(UCM)进行了比较。试件分别固化1、7和28天,然后暴露于交替的紫外线辐射和湿润循环中,以模拟加速风化。从新鲜性能、孔隙结构、机械强度和耐久性等方面评价了该砂浆的性能。结果表明,PMM的性能随固化时间和环境暴露而显著变化。SBR和PAE体系对养护时间更为敏感,只有28天的养护条件才能保证风化后的强度保持。sbr改性砂浆在最短养护(1天)条件下表现出最低的干燥收缩率,但在这些条件下透水性更强。相比之下,sil改性砂浆表现出更好的抗风化性,由于Si-O-Si键的紫外线稳定性和精细的孔隙结构,其强度和渗透性都有所提高,与UCM相比,总孔隙率降低了11%。SIL系统对固化时间也表现出最小的敏感性,随着聚合物用量的增加,性能进一步提高,其最佳水平为1%。这些发现强调了聚合物选择和固化策略与环境暴露相匹配的重要性,并强调了基于sil的体系在某些条件下的潜力,特别是在无法保证最佳固化或可能发生风化的情况下。
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引用次数: 0
Mitigation of intermediate crack induced debonding of FRP strengthened RC members using FRP spike anchors 采用FRP钉锚缓解FRP加固RC构件中间裂缝引发的脱粘
IF 3.9 3区 工程技术 Q2 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2026-01-30 DOI: 10.1617/s11527-026-02972-2
Abdulaziz Alhelal, Robin Kalfat, Riadh Al-Mahaidi

The prevention of intermediate crack-induced (IC) debonding failure in reinforced concrete (RC) members strengthened with fiber-reinforced polymer (FRP) materials is a key challenge in structural strengthening applications. This study examines the effectiveness of FRP spike anchors in mitigating IC debonding failures, focusing on variables such as anchor placement, dowel diameter, and fan length. An experimental program involving thirteen beams strengthened with externally bonded FRP sheets and secured with FRP spike anchors of varying diameters (3, 5, 6.5, 8, and 10 mm) is presented. Anchors were positioned either across the entire span, within the shear span, or concentrated at the ends of the FRP sheets. The findings are reported in terms of load capacity for each configuration and the utilization of FRP strain prior to failure. Load–deflection behavior and the analysis of failure modes are discussed for all samples, revealing a maximum load increase of 9.4% compared to unanchored beams. Anchors placed solely in the shear span demonstrated superior performance over those distributed across the span, producing more uniform FRP strain distributions in peak moment areas. Further, anchors located at the ends of the sheets improved peak displacements at failure by 40%.

纤维增强聚合物(FRP)加固钢筋混凝土(RC)构件的中间裂纹诱导(IC)脱粘破坏的预防是结构加固应用中的一个关键挑战。本研究考察了FRP钉锚在减轻IC脱粘失败方面的有效性,重点关注锚放置、销钉直径和风扇长度等变量。本文提出了一个实验方案,涉及13根梁,用外部粘结玻璃钢板加固,并用不同直径(3,5,6.5,8和10毫米)的玻璃钢钉锚固定。锚锚要么被放置在整个跨度上,要么在剪切跨度内,要么集中在FRP片材的末端。研究结果是根据每种结构的承载能力和失效前FRP应变的利用率进行报告的。讨论了所有样品的载荷-挠度行为和破坏模式分析,显示与无锚定梁相比,最大载荷增加了9.4%。单独放置在剪力跨上的锚杆比跨跨的锚杆表现出更好的性能,在峰值弯矩区域产生更均匀的FRP应变分布。此外,位于片材末端的锚杆将破坏时的峰值位移提高了40%。
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引用次数: 0
Hindered amine-intercalated zirconium phosphate nanohybrid: a high-efficiency and sustained anti-aging agent for sustainable long-life asphalt pavements 受阻胺插层磷酸锆纳米杂化物:一种高效、持久的可持续长寿命沥青路面抗老化剂
IF 3.9 3区 工程技术 Q2 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2026-01-30 DOI: 10.1617/s11527-026-02977-x
Zhilong Cao, Qianlong Hao, Song Xu, Juan Yi, Xiaojuan Jia, Qing Gao, Yixin Wang

To address the poor chemical stability of organic anti-aging agents in asphalt binder and the incompatibility of inorganic ones, this study developed a novel anti-aging agent IZrP (IPPD- intercalated zirconium phosphate) by intercalating the hindered amine antioxidant IPPD into zirconium phosphate (ZrP). The effects of ZrP, IZrP, IPPD and the conventional antioxidant pentaerythritol tetrakis [3-(3',5'-di-tert-butyl-4'-hydroxyphenyl) propionate] (BHPM) on the physical, rheological and anti-aging properties of asphalt binder were systematically studied. Results demonstrates that IPPD organic intercalation expands ZrP interlayer spacing from 0.76 to 1.87 nm, significantly enhancing hydrophobicity. Thermogravimetric analysis reveals increased decomposition temperatures for intercalated IPPD, confirming ZrP’s protective role in improving thermal stability. IZrP improves the low-temperature, fatigue, and storage stability of asphalt binder compared to ZrP. In thermal-oxidative aging tests, ZrP and IZrP exhibit superior performance in enhancing the aging resistance of asphalt binder compared to organic agents (BHPM, IPPD), maintaining stable long-term performance. And IZrP demonstrates the best performance, extending the asphalt binder's service life by 38.8%. These findings establish a novel strategy for developing high-efficacy, high-stability asphalt binder anti-aging agents, advancing the development of long-life asphalt pavements.

针对有机抗老化剂在沥青粘结剂中化学稳定性差、无机抗老化剂不相容的问题,本研究将受阻胺类抗氧化剂IPPD嵌入到磷酸锆(ZrP)中,研制出一种新型抗老化剂IZrP (IPPD-插层磷酸锆)。系统研究了ZrP、IZrP、IPPD和常规抗氧化剂季戊四醇四基[3-(3′,5′-二叔丁基-4′-羟基苯基)丙酸](BHPM)对沥青粘结剂物理、流变和抗老化性能的影响。结果表明,IPPD有机插层将ZrP层间距从0.76 nm扩大到1.87 nm,显著增强了ZrP的疏水性。热重分析表明,插入IPPD的分解温度升高,证实了ZrP在提高热稳定性方面的保护作用。与ZrP相比,IZrP提高了沥青粘结剂的低温、疲劳和储存稳定性。在热氧化老化试验中,ZrP和IZrP在提高沥青粘结剂(BHPM、IPPD)的耐老化性能方面表现出优于有机剂(BHPM、IPPD)的性能,并能长期保持稳定的性能。其中,IZrP性能最好,可使沥青粘结剂的使用寿命延长38.8%。研究结果为开发高效、高稳定的沥青粘结剂抗老化剂,推进长寿命沥青路面的发展开辟了新思路。
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引用次数: 0
The effects of inert fillers on the alkali-silica reaction expansion induced by the accelerated mortar bar test 惰性填料对砂浆加速棒试验引起的碱-硅反应膨胀的影响
IF 3.9 3区 工程技术 Q2 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2026-01-28 DOI: 10.1617/s11527-025-02932-2
Juliana Moraes Neves, Thiago R. S. Nobre, Markus S. Rebmann, Roberto Cesar O. Romano, Rafael G. Pileggi

The accelerated mortar bar test (AMBT) is among the most widely used tests for evaluating the susceptibility of aggregates to alkali-silica reaction (ASR), as well as the ability of supplementary cementitious materials (SCMs) in mitigating this expansive reaction. A literature gap was identified regarding the influence of inert fillers, such as limestone and quartz, on the AMBT-induced expansion, which has not yet been thoroughly assessed. This research aims to evaluate the effects of replacing 20% of Portland cement by limestone or quartz and elucidate the physicochemical interactions that govern ASR on AMBT. The results reveal that limestone does not affect ASR expansion, whereas quartz mitigates the reaction. The retrograde solubility behavior of limestone impairs hydration and inhibits the alkali-binding capacity of C–S–H by increasing its Ca/Si ratio. In contrast, quartz undergoes AMBT-induced pozzolanic reaction, which enhances the formation of C–S–H, and increases the concentration of silicon in the pore solution, both of which promote alkali-binding. This study highlights that the commonly assumed dilution effect (i.e., 20% reduction in expansion) cannot be considered a general rule when replacing cement with inert fillers. This key methodological aspect should be factored in when interpreting the influence of prospective SCMs on AMBT-induced ASR expansion.

加速砂浆棒试验(AMBT)是最常用的测试方法之一,用于评估集料对碱-硅反应(ASR)的敏感性,以及补充胶凝材料(SCMs)减轻这种膨胀反应的能力。关于惰性填料(如石灰石和石英)对ambt诱导膨胀的影响,研究人员发现了文献空白,但尚未对其进行彻底评估。本研究旨在评估用石灰石或石英替代20%波特兰水泥的效果,并阐明控制AMBT上ASR的物理化学相互作用。结果表明,石灰石不影响ASR膨胀,而石英则减缓了ASR膨胀。石灰石的逆行溶解度通过增加Ca/Si比,破坏了C-S-H的水化作用,抑制了C-S-H的碱结合能力。而石英则发生ambt诱导的火山灰反应,促进了C-S-H的形成,增加了孔溶液中硅的浓度,促进了碱结合。本研究强调,当用惰性填料替代水泥时,通常假设的稀释效应(即膨胀减少20%)不能被视为一般规则。在解释预期的SCMs对ambt诱导的ASR扩大的影响时,应该考虑到这一关键的方法学方面。
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引用次数: 0
The challenge of insulating rammed earth: recommendations based on literature review 夯土绝缘的挑战:基于文献综述的建议
IF 3.9 3区 工程技术 Q2 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2026-01-28 DOI: 10.1617/s11527-026-02953-5
Manon Girerd, Olivier Plé, Noémie Prime

Rammed earth is a traditional earthen construction material widely used in the Auvergne-Rhône-Alpes region of France. It acts as a thermal and hygroscopic buffer; however, its relatively high thermal conductivity limits its compliance with current energy performance regulations. To meet these standards, additional insulation is often required. Nevertheless, due to the strong hydro-mechanical coupling inherent to rammed earth, particular attention must be paid to the choice of insulation system. The assembly must maintain a proper moisture balance to ensure the long-term durability and mechanical integrity of the structure. The objective of this study is to identify suitable insulation solutions for rammed earth walls, based on scientific literature and professional practice, while considering moisture- related risks, thermal performance, and environmental impacts. The analysis is carried out at two steps: first, by examining the intrinsic properties of rammed earth and potential insulation materials individually; and second, by evaluating their performance within assembled rammed earth-insulation systems, taking into account additional factors such as implementation, material interface and surfaces finishes. Despite numerous studies, knowledge gaps remain regarding, interface behaviour, selection of hygroscopic and capillary insulation materials and real-scale behaviour.

夯土是一种传统的土质建筑材料,广泛应用于法国Auvergne-Rhône-Alpes地区。它作为热和吸湿缓冲;然而,其相对较高的导热性限制了其符合当前的能源性能法规。为了满足这些标准,通常需要额外的绝缘。然而,由于夯土固有的强烈的水力耦合,必须特别注意保温系统的选择。组件必须保持适当的水分平衡,以确保结构的长期耐久性和机械完整性。本研究的目的是根据科学文献和专业实践,在考虑与水分有关的风险、热工性能和环境影响的同时,确定夯土墙的合适隔热解决方案。分析分两步进行:首先,分别考察夯土和电位绝缘材料的固有特性;其次,通过评估它们在组装夯土绝缘系统中的性能,考虑到其他因素,如实施、材料界面和表面光洁度。尽管进行了大量的研究,但在界面行为、吸湿和毛细绝缘材料的选择以及实际尺度行为方面,知识差距仍然存在。
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引用次数: 0
Analysis of asphalt and asphalt-aggregate interface eroded by salt ions: MD simulation and composition investigation 盐离子侵蚀下沥青和沥青-骨料界面分析:MD模拟和成分研究
IF 3.9 3区 工程技术 Q2 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2026-01-26 DOI: 10.1617/s11527-026-02949-1
Ziwei Ye, Xuemei Zhang, Zeyu Zhang, Feng Qiao, Rong Luo, Lingxi Zhou, Xiankun Li

Salt ion erosion, which occurs during winter maintenancer or in coastal areas and near saline lakes is a key factor affecting the long-term performance of asphalt pavement. However, the underlying molecular mechanisms of asphalt eroded by salt ions remain unclear. Thus, this study aims to investigate the erosion behavior and mechanism of asphalt and asphalt-aggregate interface exposed to NaCl, CaCl2, Na2SO4, and CaSO4 solutions. For this purpose, models of asphalt, asphalt-aggregate and salt ions were established using molecular dynamics (MD) simulation. The chemical composition and conventional binder properties of asphalt were examined by SARA fraction and physical tests. MD results showed that salt ions significantly deteriorated the performance of asphalt and asphalt-aggregate interface, as evidenced by increased cohesive energy density (CED), solubility of asphalt and diffusion capability of asphalt at the aggregate surface, reduced cohesive energy density of the van der Waals (CEDvdW), the viscosity of asphalt and the interfacial adhesion of the asphalt-aggregate interface, as well as the altered distribution of asphalt components on aggregate surface. The results of SARA fraction analysis, conventional binder properties tests and adhesion pull-off tests indicated that salt ion erosion led to decreased aromatics, saturates and resins content, penetration and ductility, the pull-off test strength, as well as increased asphaltenes content, which are consistent with the MD simulation and thermal oxidative aging results. Both MD and laboratory results demonstrated that Na+ and Cl exhibited the strongest erosion effects on asphalt and asphalt-aggregate interface due to their small ionic radii and great diffusivity. In contrast, Ca2+ and SO42− exerted weaker effects due to their large size and strong hydration. The findings of the study provide a theoretical foundation for the development of corrosion-resistant asphalt materials under salty conditions.

Graphical abstract

盐离子侵蚀是影响沥青路面长期性能的关键因素,主要发生在冬季养护、沿海地区和盐湖附近。然而,盐离子侵蚀沥青的分子机制尚不清楚。因此,本研究旨在探讨NaCl、CaCl2、Na2SO4和CaSO4溶液对沥青和沥青-骨料界面的侵蚀行为和机理。为此,采用分子动力学(MD)方法建立了沥青、沥青骨料和盐离子的模型。采用SARA馏分法和物理试验对沥青的化学组成和常规粘结剂性能进行了研究。MD结果表明,盐离子显著恶化了沥青和沥青-骨料界面的性能,表现为增加了粘结能密度(CED)、沥青的溶解度和沥青在骨料表面的扩散能力,降低了范德华黏聚能密度(CEDvdW)、沥青的粘度和沥青-骨料界面的粘附力,改变了沥青组分在骨料表面的分布。SARA馏分分析、常规粘结剂性能测试和粘接脱拉试验结果表明,盐离子侵蚀导致芳烃、饱和物和树脂含量降低,渗透和延展性降低,脱拉试验强度降低,沥青质含量增加,这与MD模拟和热氧化老化结果一致。MD和实验室结果均表明,Na+和Cl -由于离子半径小、扩散系数大,对沥青和沥青-骨料界面的侵蚀作用最强。相比之下,Ca2+和SO42−由于其较大的尺寸和较强的水化作用,影响较弱。研究结果为开发耐盐条件下的耐腐蚀沥青材料提供了理论基础。图形抽象
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引用次数: 0
Mechanisms of silica flour dosage and temperature on microstructure and mechanical properties of casing-cement and cement-formation interfaces 二氧化硅粉掺量和温度对套管-水泥和水泥-地层界面微观结构和力学性能的影响机理
IF 3.9 3区 工程技术 Q2 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2026-01-24 DOI: 10.1617/s11527-025-02936-y
Huiting Liu, Tong Li, Linsong Liu, Yongjin Yu, Fengzhong Qi, Congfeng Qu, Xiujian Xia, Yun Gao, Huisu Chen

The mechanical integrity of cement sheaths in oil and gas well production has garnered considerable attention due to global incidents of oil and gas leaks. However, limited instances have explored the correlation between bonding strength and the microstructure of the interfacial transition zone (ITZ) at casing-cement and formation-cement interfaces under high temperatures. This study employs a back-scattered electron scanning electron microscope and digital image processing to quantify the porosity of the bulk paste and the ITZ thickness at the cement-casing and cement-formation interfaces. To reveal the underlying mechanism of temperature and silica flour dosage on the compressive strength of hardened well cement paste and the bonding strength at the cement-casing and cement-formation interfaces, the relationship between the mechanical properties and the microstructure results of bulk paste, casing-cement interface, and formation-cement interface is analyzed across various silica flour dosages and temperatures. The results indicate that the addition of silica flour leads to an initial increase, followed by a decline, and finally an increase in the ITZ thickness at the cement-casing and cement-formation interfaces at 150 °C. When the silica flour dosage is fixed at 0 wt.% or 50 wt.%, the ITZ thickness between the casing/formation and cement pastes increases with rising temperature. Furthermore, the bonding strength of the cement-casing and cement-formation interfaces decreases as the ITZ thickness increases.

由于全球石油和天然气泄漏事件的发生,油气井生产中水泥环的机械完整性引起了人们的广泛关注。然而,研究高温下套管-水泥和地层-水泥界面过渡区(ITZ)微观结构与胶结强度之间关系的实例有限。本研究采用背散射电子扫描电镜和数字图像处理技术,量化了体浆体的孔隙度以及水泥-套管和水泥-地层界面处的ITZ厚度。为了揭示温度和硅粉掺量对硬化井水泥浆抗压强度以及水泥-套管和水泥-地层界面黏结强度的影响机理,分析了不同硅粉掺量和温度下体浆、套管-水泥界面和地层-水泥界面力学性能与微观结构结果的关系。结果表明:在150℃时,二氧化硅粉的加入使水泥-套管和水泥-地层界面处的ITZ厚度先增大后减小,最后增大;当硅粉用量固定在0 wt.%或50 wt.%时,套管/地层与水泥浆之间的ITZ厚度随温度升高而增加。此外,随着ITZ厚度的增加,水泥-套管和水泥-地层界面的结合强度降低。
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引用次数: 0
Characterization of temperature influence on the structural build-up of 3D printed concrete 温度对3D打印混凝土结构构建影响的表征
IF 3.9 3区 工程技术 Q2 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2026-01-24 DOI: 10.1617/s11527-025-02931-3
Annika Robens-Radermacher, Wolfram Schmidt, Jörg F. Unger, Alexander Mezhov

3D concrete printing technologies enhance design freedom while reducing material use and costs without the need for formwork. Thereby, structural build-up is the key property governing stability and early strength evolution of 3D printed concrete after placement. Structural build-up is influenced by various factors, i.e., environmental conditions such as temperature. In this paper, the influence of ambient temperature on structural build-up was investigated through experimental and numerical approaches. Three experimental setups (small amplitude oscillatory shear, constant shear rate, and small amplitude oscillatory extensional tests) were applied to materials of increasing complexity under varying temperature conditions. A common modeling framework based on the maturity approach was developed to capture the time and temperature evolution. A stochastic framework was employed to estimate the unknown model parameters using experimental data. Experimental results demonstrate a significant temperature influence on structural build-up, consistent across all test setups and materials. The calibrated models successfully predict the structural build-up under different temperatures, confirming the applicability of the maturity approach to rheological parameters at early age. Furthermore, the stochastic parameter estimation allows a correct quantification of the uncertainties, enhancing model reliability. The comparison of two time evolution formulations indicates that a model with an additional linear stage is required for predicting the increase of the storage moduli (({G}{prime}), ({E}{prime})). In conclusion, the study demonstrates that temperature significantly affects the structural build-up, and that the proposed modeling approach allows to predict this behavior.

3D混凝土打印技术提高了设计自由度,同时减少了材料的使用和成本,而无需模板。因此,结构积聚是3D打印混凝土在放置后稳定性和早期强度演变的关键特性。结构的形成受到各种因素的影响,例如温度等环境条件。本文通过实验和数值方法研究了环境温度对结构堆积的影响。实验设置(小振幅振荡剪切,恒定剪切速率和小振幅振荡拉伸试验),以增加材料的复杂性在不同的温度条件下。提出了一种基于成熟度方法的通用建模框架来捕捉时间和温度的演化。利用实验数据,采用随机框架对未知模型参数进行估计。实验结果表明,温度对结构构建有显著影响,在所有测试设置和材料中都是一致的。校正后的模型成功地预测了不同温度下的结构积累,证实了成熟度方法对早期流变参数的适用性。此外,随机参数估计可以正确量化不确定性,提高模型的可靠性。两种时间演化公式的比较表明,需要一个附加线性阶段的模型来预测存储模量的增加(({G}{prime}), ({E}{prime}))。总之,研究表明,温度显著影响结构的建立,并且提出的建模方法允许预测这种行为。
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