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In memory of Vladimir Ivanovich Nikitin 为了纪念弗拉基米尔·伊万诺维奇·尼基金
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-10-20 DOI: 10.17073/0021-3438-2022-5-85-86
A. Editorial
.
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引用次数: 0
New process solutions in the manufacture of thermochemically resistant ceramic molds for casting titanium alloys 铸造钛合金用耐热陶瓷模具的新工艺解决方案
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-10-20 DOI: 10.17073/0021-3438-2022-5-55-65
V. K. Dubrovin, B. A. Kulakov, A. V. Karpinskii, O. M. Zaslavskaia
The paper provides the results of studies on interaction between titanium melts and silica-containing investment molds. Pure silicon, compounds of titanium oxides and silicides were detected by X-ray diffraction analysis in the contact zone. The problem of the negative impact exerted by the mold on the casting is solved by using thermally stable and chemically resistant monocorundum molds based on an alumina sol binder. A refractory suspension was developed for investment casting containing special additives to improve wax mold wetting with the suspension, and to increase the mold shell strength. The article studies sedimentation properties of suspension. A method was developed for accelerated curing of sequentially applied refractory suspension layers by vacuum drying and subsequent chemical curing with a gaseous reagent. The formation time is reduced from 3–5 h to 20–30 min per layer. Comparative studies of kinetics of alumina sol binder convective drying and vacuum dehydration were conducted. The process of moisture removal per unit surface of the applied refractory layer in a vacuum of 5–10 kPa increases by 2–6 times. X-ray phase analysis was used to study the alumina sol conversion during high-temperature heating. The solid gel of the α-Al2O3 stable phase is obtained in the alumina sol mold shell when the calcination temperature rises to 1300–1350 °C with a sufficient strength of 9–12 MPa provided by sintering additives added to the suspension. Recommendations are given for additional protection of refractory ceramic layers after vacuuming and drying: treatment of the last layer with gaseous curing agents and application of a polyvinylacetal solution with a density of 1100–1200 kg/m3. The process solutions proposed will make it possible to increase both the efficiency of titanium alloy forming and casting processes and the quality of castings.
本文提供了钛熔体与含硅模具相互作用的研究结果。通过x射线衍射分析,在接触区检测到纯硅、氧化钛和硅化钛化合物。采用基于氧化铝溶胶粘结剂的热稳定、耐化学腐蚀的刚玉模具,解决了模具对铸件产生负面影响的问题。研制了一种含有特殊添加剂的熔模铸造用耐火悬浮液,以改善蜡模的润湿性,提高模壳强度。本文研究了悬浮液的沉降特性。提出了一种通过真空干燥和随后的气体试剂化学固化来加速固化顺序应用的耐火悬浮层的方法。每层的成型时间从3-5小时减少到20-30分钟。对氧化铝溶胶粘结剂对流干燥和真空脱水的动力学进行了对比研究。在真空5 ~ 10 kPa的条件下,应用耐火层单位表面的除湿率提高了2 ~ 6倍。采用x射线相分析方法研究了氧化铝溶胶在高温加热过程中的转化。当煅烧温度上升到1300 ~ 1350℃时,在氧化铝溶胶模壳中得到α-Al2O3稳定相的固体凝胶,其中添加烧结助剂可提供9 ~ 12 MPa的足够强度。对抽真空和干燥后耐火陶瓷层的额外保护给出了建议:用气体固化剂处理最后一层,并应用密度为1100-1200 kg/m3的聚乙烯醇溶液。提出的工艺解决方案将有可能提高钛合金成形和铸造工艺的效率和铸件的质量。
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引用次数: 0
Structure and phase composition formation of cast aluminum matrix composites during multiple remelting 铸铝基复合材料多次重熔过程中组织与相组成的形成
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-10-20 DOI: 10.17073/0022-3438-2021-5-46-54
E. Prusov, V. Deev, A. Aborkin, A. Panfilov, A. Kireev
The lack of understanding as to the nature of interfacial interaction between reinforcing particles and the matrix alloy during repeated remelting of cast composite materials is one of the problems hindering the expansion of their industrial application. This research is aimed at establishing the effect of repeated remelting of AK12 + 10 vol.% SiC aluminum matrix composites on the retention and chemical stability of silicon carbide reinforcing particles. It is shown that an increase in the number of remelting iterations is not accompanied by any new phases appearing at the interfaces between particles and the matrix, which indicates the stability of the SiC reinforcing phase in aluminumsilicon melts under the considered temperature-time and concentration conditions. Repeated remelting of aluminum matrix composites with silicon carbide shifts the particle distribution uniformity towards a more uniform distribution degree (on average 0.81046 at the first remelting iteration, 0.6901 at the second one and 0.5609 at the third one) and slightly reduces their average sizes (from 70.74 μm at the first iteration to 65.76 μm at the second one and 61.21 μm at the third one), apparently due to particle fragmentation that leads to an increase in the quantity of finer particles. At the same time, the share of the area occupied by particles in the section regions under consideration remains practically unchanged (10.9293, 10.9607 and 11.6483 % at the first, second and third remelting iterations, respectively). In the course of repeated remelting of Al–SiC aluminum matrix composites, processes of reinforcing particle redistribution occur that lead to the destruction of agglomerates even without intensive mixing with an impeller. Due to this, the uniformity of particle distribution in the structure of secondary aluminum matrix composite ingots can be significantly improved.
在铸态复合材料反复重熔过程中,对增强颗粒与基体合金界面相互作用的性质缺乏认识是阻碍其工业应用扩大的问题之一。本研究旨在确定AK12 + 10 vol.% SiC铝基复合材料反复重熔对碳化硅增强颗粒的保留和化学稳定性的影响。结果表明,随着重熔次数的增加,颗粒与基体界面处未出现新相,表明在一定的温度-时间和浓度条件下,铝硅熔体中SiC增强相具有一定的稳定性。铝基碳化硅复合材料的多次重熔使颗粒分布均匀性趋于均匀(第一次重熔平均为0.81046 μm,第二次重熔平均为0.6901 μm,第三次重熔平均为0.5609 μm),颗粒平均尺寸略有减小(从第一次重熔的70.74 μm减小到第二次重熔的65.76 μm,第三次重熔的61.21 μm)。显然,由于颗粒破碎,导致更细颗粒的数量增加。同时,所考虑的截面区域中粒子所占的面积份额基本保持不变(在第一次、第二次和第三次重熔时分别为10.9293、10.9607和11.6483%)。在Al-SiC铝基复合材料的重复重熔过程中,即使没有叶轮的强烈混合,也会发生增强颗粒重分布过程,导致团聚体的破坏。因此,可以显著提高二次铝基复合材料铸锭组织中颗粒分布的均匀性。
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引用次数: 0
Finite element analysis of stress-strain state of the deformation zone of a UFG TI Grade 4 workpiece subjected to abrasive-free ultrasonic finishing UFG TI 4级工件无磨料超声精加工变形区应力-应变状态的有限元分析
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-10-19 DOI: 10.17073/0021-3438-2022-5-36-45
R. Asfandiyarov, G. Raab, D. Gunderov, D. Aksenov, A. G. Raab
An effective approach to increasing the fatigue resistance of metal products is to create compressive residual stresses on the surface of the product using surface plastic deformation (SPD) processing. One of the effective SPD methods is the process of abrasive-free ultrasonic finishing (AFUF). Another well-known approach to improving mechanical properties including fatigue resistance is to create an ultrafinegrained (UFG) structural state in the product. This research focuses on the finite-element study of the stress-strain state of a UFG workpiece subjected to SPD by the AFUF method. Commercially pure Grade 4 titanium in the UFG state obtained by the ECAP-Conform method was chosen as a workpiece material. In the course of the study, the stress-strain state of the deformation zone was analyzed after a single indentation with subsequent unloading under the elastic-plastic scenario. The effect of the indenter oscillation amplitude and its geometry on radial residual stresses including their depth of occurrence, average normal stress and strain intensity was analyzed. It was found that as the indenter radius increases, the strain intensity (e) value decreases. The e parameter distribution has a gradient nature with a decrease in values from the surface to the center of the workpiece. An analysis of simulation results shows that radial residual stresses in the deformation zone are predominantly compressive, and, accordingly, they will increase the fatigue resistance of the finished product. It was established that as the indenter oscillation amplitude increases, the values of compressive radial residual stresses also increase. Their maximum values reach 540 MPa at an amplitude of 75 μm with the depth of these stresses up to 0.3 mm. An increase in the indenter radius, i.e. in fact the contact area, leads to an increase in the magnitude of compressive radial residual stresses with an almost linear behavior.
提高金属制品抗疲劳性能的有效途径是利用表面塑性变形(SPD)加工在制品表面产生压残余应力。无磨料超声精加工(AFUF)是一种有效的SPD方法。另一种众所周知的提高机械性能(包括抗疲劳性能)的方法是在产品中创建超细晶(UFG)结构状态。本文采用AFUF方法对UFG工件在SPD作用下的应力-应变状态进行了有限元研究。选用经ecap - confirm法获得的UFG态的商业纯4级钛作为工件材料。在研究过程中,分析了弹塑性情景下单次压痕后变形区的应力-应变状态。分析了压头振荡幅度及其几何形状对径向残余应力的影响,包括残余应力的存在深度、平均法向应力和应变强度。结果表明,随着压头半径的增大,应变强度(e)值减小。参数分布具有梯度性质,从工件表面到工件中心的数值逐渐减小。仿真结果分析表明,变形区的径向残余应力以压应力为主,从而提高了成品的抗疲劳性能。结果表明,随着压头振荡幅度的增大,压头径向残余应力值也随之增大。在75 μm的幅值处,应力最大值为540 MPa,应力深度可达0.3 mm。压头半径的增加,即实际上接触面积的增加,导致压缩径向残余应力的大小以几乎线性的方式增加。
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引用次数: 0
Rationale for efficiency of flotation in the conditions of wetting film heating 湿膜加热条件下浮选效率的基本原理
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-10-19 DOI: 10.17073/0021-3438-2022-5-4-18
S. Evdokimov, T. Gerasimenko
When studying the aggregative stability of dispersed systems by sediment volumetry, nanobubbles are formed due to water structure imperfections in the contact area, and the coalescence of nanobubbles results in a hydrophobic attraction force. Changes in the aggregative stability of aqueous dispersions of particles can be explained as follows: water molecules with a high potential of interaction with medium molecules are difficult to flow into the interfacial gap between particle surfaces, and the outflow of water molecules with a high intensity of interaction with a solid surface is impaired. Excessive osmotic pressure between hydrophilic surfaces causes their hydrophilic repulsion, and excessive osmotic pressure of the surrounding water (reduced osmotic pressure between surfaces) causes hydrophobic attraction of the surfaces. To change the result of flotation, it is sufficient to bring the heat flow to a thin liquid layer of nanoscale thickness with the action of forces of structural origin localized inside, which determine the stability of wetting films. To increase the temperature in the interfacial gap between theparticle and the bubble due to the heat of water vapor condensation, it is proposed to use a mixture of air with hot water vapor as a gas during flotation. The developed flotation method was tested in the flotation of gold-bearing ores. The rational vapor consumption determined based on the factorial experiment results is 10.7·10–3 kg/(s·m2) at a xanthate consumption of 1.74 g/t. The rougher flotation operation used a jet method of flotation circuit design, which provides for the combination of the initial feed and the rough concentrate. In comparison with ore flotation according to the factory scheme, the yield of concentrate sent for hydrometallurgical processing is 23.4 rel.% less while maintaining the gold recovery level achieved.
在用沉积物体积法研究分散体系的聚集稳定性时,由于接触区域的水结构缺陷而形成纳米气泡,纳米气泡的聚并产生疏水引力。颗粒在水中分散体聚集稳定性的变化可以解释为:与介质分子具有高相互作用势的水分子难以流入颗粒表面之间的界面间隙,与固体表面具有高相互作用强度的水分子流出受到损害。亲水性表面之间过大的渗透压会引起亲水性排斥,而周围水过大的渗透压(表面间渗透压降低)会引起表面的疏水性吸引。要改变浮选结果,只需在内部局部结构源力的作用下,将热流引入纳米级厚度的薄液层即可,这决定了润湿膜的稳定性。为了提高颗粒与气泡界面间隙由于水蒸气凝结产生的热量而产生的温度,建议在浮选过程中使用空气与热水蒸气的混合物作为气体。该方法已在某含金矿石的浮选中进行了试验。在黄原药用量为1.74 g/t时,根据析因试验结果确定的合理蒸汽耗量为10.7·10-3 kg/(s·m2)。粗选作业采用射流浮选回路设计方法,使初始进料与粗精矿相结合。与按工厂方案浮选矿石相比,在保证金回收率的前提下,湿法浮选精矿的产率降低了23.4%。
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引用次数: 0
Deforming devices with a power drive made of a shape memory material Design solutions, calculation and design procedure 变形装置用一种形状记忆材料制成的动力驱动器的设计方案、计算和设计程序
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-10-19 DOI: 10.17073/0021-3438-2022-5-26-35
V. Alekhina, V. Glushchenkov, F. Grechnikov
The article presents engineering solutions developed to create deforming devices with a power drive made of a shape memory material. As an example, the paper considers designs of a press, a stamp press made using new designs of multi-link power drives. A method is proposed for engineering a universal multi-link power drive with power elements made of a thermally thin shape memory material. The paper provides the analysis of thermal processes in power elements of various shapes, geometric dimensions and using different methods of their heating (current transmission heating, convective and radiant heat exchange) to determine the efficiency of the engineered devices. Processing and operational properties of thermally thin power elements of a multi-link power drive are investigated. To determine their qualitative and quantitative indicators, a measuring bench was created with such functions as recording the amperage, temperature change, displacement, and developed forces on a single time scale. A relationship between the heating rate, rate of operating force development and return deformation force was found. A line of universal power drives with a developed deformation force of 500–10000 N and a displacement of 1.0–8.0 mm was created based on the calculations performed with the results of their testing and use in existing models of deforming devices presented.
文章提出了工程解决方案,开发了一个变形装置与一个形状记忆材料制成的动力驱动。作为一个例子,本文考虑了压力机的设计,一个邮票压力机,采用新设计的多连杆动力驱动。提出了一种用热薄形状记忆材料制作电源元件的通用多链路电源驱动器的工程化方法。本文分析了不同形状、几何尺寸的功率元件的热过程,并采用不同的加热方法(电流传输加热、对流热交换和辐射热交换)来确定工程器件的效率。研究了一种多链路功率驱动的热薄功率元件的加工和工作特性。为了确定它们的定性和定量指标,创建了一个测量台,具有在单一时间尺度上记录安培,温度变化,位移和发展力等功能。发现了加热速率、操作力发展速率和返回变形力之间的关系。根据现有变形装置模型的测试和使用结果进行计算,创建了一系列通用动力驱动器,其发展变形力为500-10000 N,位移为1.0-8.0 mm。
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引用次数: 0
Hereditary Influence of Deformed Waste on the Efficiency of Modification of Alloy Systems Al–Si–Mg and Al–Mg 变形废物对Al-Si-Mg和Al-Mg合金体系改性效率的遗传影响
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-09-07 DOI: 10.3103/S1067821222040113
K. V. Nikitin, V. I. Nikitin, I. Yu. Timoshkin, R. M. Biktimirov, A. P. Novikov

The results of studies on the effect of the charge composition on the structure and mechanical properties of cast aluminum alloys of the Al–Si–Mg (AK9ch) and Al–Mg (AMg6l) systems are presented. It is shown that the contribution of deformed waste in the composition of the charge (electrical waste of aluminum and waste of beverage cans based on alloy 3104—for AK9ch; alloy plates AMg6—for AMg6l) contributes to the formation of dispersed micro- and macrostructure of working alloys in the solid state. The effect of modification (AlSr20 master alloy—for AK9ch; AlTi5 master alloy—for AMg6l) on the structure and mechanical properties of alloys obtained by various charge variants is investigated. Experiments on the effect of the charge composition on the modifiability of AK9ch and AMg6l alloys have shown that the structure of the deformed waste is partially inherited by working alloys through the liquid state. With similar chemical compositions, smaller micro- and macrostructure sizes and increased mechanical properties (tensile strength and elongation under tension) are characteristic of alloys obtained using an increased proportion of deformed waste in the composition of the charge. It was found that, in alloys with an increased proportion of deformed waste, exceeding a certain amount of the modifier element (0.06% Sr for the AK9h alloy; 0.04% Ti for the AMg6l alloy) causes the manifestation of the effect of overmodification. This is expressed in the enlargement of the parameters of the micro- and macrostructure, as well as a decrease in the tensile strength. The results obtained show that the optimal amount of the proportion of deformed waste in the composition of the charge will make it possible in practice to reduce the consumption of expensive modifying ligatures with a guaranteed effect of modification.

本文介绍了装药成分对Al-Si-Mg (AK9ch)和Al-Mg (AMg6l)铸铝合金组织和力学性能影响的研究结果。结果表明:在AK9ch的铝电废和3104合金饮料罐废组成中,变形废的贡献;合金板amg6(即AMg6l)有助于合金在固体状态下形成分散的微观和宏观组织。AlSr20主合金变质对AK9ch的影响研究了AlTi5主合金(为AMg6l)对不同电荷变体制备的合金的组织和力学性能的影响。装药成分对AK9ch和AMg6l合金可改性性影响的实验表明,变形废合金的结构部分通过液态被加工合金继承。化学成分相似,微观和宏观结构尺寸更小,机械性能(抗拉强度和拉伸伸长率)更高,这是使用在料料成分中增加变形废料比例获得的合金的特点。结果发现,在变形废料比例增加的合金中,变质元素(AK9h合金为0.06% Sr;0.04% Ti (AMg6l合金)引起过变质效果的表现。这表现为微观和宏观结构参数的增大,以及抗拉强度的降低。研究结果表明,在实际操作中,选择合适的变形废料比例,可以在保证改性效果的前提下,减少昂贵的改性剂用量。
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引用次数: 0
Structure and Properties of Al–Cu–Yb Alloy with Iron and Silicon Impurities 含铁、硅杂质Al-Cu-Yb合金的结构与性能
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-09-07 DOI: 10.3103/S1067821222040034
M. V. Barkov, O. I. Mamzurina, M. V. Glavatskikh, R. Yu. Barkov, A. V. Pozdniakov

The effect of iron and silicon impurities on the phase composition and properties of the Al–4.3Cu–2.2Yb quasi-binary alloy has been determined. In the microstructure of the cast alloy, in addition to the aluminum solid solution and dispersed eutectic ((Al) + Al8Cu4Yb), in which about 1% of iron is dissolved, the Al3Yb/(Al,Cu)17Yb2 and Al80Yb5Cu6Si8 phases are identified, which are not found in an alloy of a similar composition without impurities. After homogenization annealing at a temperature of 590°C for 3 h, the structure is represented by compact fragmented and coagulated intermetallic compounds 1–2 μm in size and a solid solution (Al) with a maximum copper content of 2.1%. The hardness of the deformed sheets significantly decreases after 0.5 h and changes slightly up to 6 h of annealing at temperatures of 150–210°C. After annealing at 180°C for 3 h, a substructure with a subgrain size of 200–400 nm is formed in the alloy structure. The softening after annealing of the rolled sheets at temperatures up to 250°C occurs owing to the recovery and polygonization processes and above 300°C owing to recrystallization. After annealing for 1 h at 300°C, the recrystallized grain size is 7 μm. The grain size increases to 16 µm after annealing for 1 h at 550°C. The Al–4.3Cu–2.2Yb alloy with impurities has a conditional yield strength of 205–273 MPa, a tensile strength of 215–302 MPa, and a relative elongation of 2.3–5.6% in the rolled alloy after annealing. Iron and silicon impurities do not lead to the formation of coarse lamellar intermetallic phases and do not reduce the ductility of the investigated alloy.

研究了铁和硅杂质对Al-4.3Cu-2.2Yb准二元合金相组成和性能的影响。在铸态合金的显微组织中,除溶出约1%铁的铝固溶体和分散共晶((Al) + Al8Cu4Yb)外,还发现了Al3Yb/(Al,Cu)17Yb2和Al80Yb5Cu6Si8相,这是同类成分合金中没有的。在590℃下均匀退火3 h后,其结构为1 ~ 2 μm大小的致密的碎片状、凝固的金属间化合物,为固溶体(Al),铜含量最高为2.1%。变形板材的硬度在0.5 h后显著降低,在150 ~ 210℃退火6 h后略有变化。在180℃下退火3 h后,合金组织中形成了一个亚晶粒尺寸为200-400 nm的亚结构。轧制板材在250℃以下退火后的软化是由于恢复和多角化过程造成的,在300℃以上退火是由于再结晶造成的。在300℃下退火1h后,再结晶晶粒尺寸为7 μm。550℃退火1 h后晶粒尺寸增大至16µm。含杂质Al-4.3Cu-2.2Yb合金退火后轧制合金的条件屈服强度为205 ~ 273 MPa,抗拉强度为215 ~ 302 MPa,相对伸长率为2.3 ~ 5.6%。铁和硅杂质不会导致粗层状金属间相的形成,也不会降低所研究合金的延展性。
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引用次数: 1
Visible Light Photocatalytic Activity of Ag2S/Ag Nanocomposite Precipitated from Silver Thiosulfate Complex through Ultraviolet Photolysis 紫外光解沉淀Ag2S/Ag纳米复合材料的可见光催化活性
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-09-07 DOI: 10.3103/S1067821222040046
Chao Han, Jialong Cao, Chu Cheng, Panpan Xu, Guangxin Wang, Jiwen Li

The thiosulfate system for silver extraction has numerous characteristics such as high efficiency, low consumption, and environmental protection, and it has good application prospects. However, the high cost of metal recovery in thiosulfate systems limits its industrial application. A previous study indicated that Ag2S/Ag nanocomposite clouds were precipitated from silver thiosulfate complex (AgTS) through ultraviolet photolysis, whereas the semiconductor-metal nanopowders synthesized through the hydrothermal synthesis process are usually important composites that can be used in photocatalysis, broad-spectrum antibacterial, and other environmental fields. Therefore, this study aims to develop high-value utilization of AgTS hydrometallurgical systems based on the photocatalytic properties of nanocomposites, and proposes research on the visible-light photocatalytic activity of Ag2S/Ag photocatalytic systems precipitated from AgTS through ultraviolet photolysis. First, the morphology and optical properties of the Ag2S/Ag nanocomposite were investigated. Next, the visible light photocatalytic activity of the Ag2S/Ag nanocomposite was evaluated, and finally, the new high-value utilization research method of “ultraviolet absorption → ultraviolet photolysis → photocatalysis” was proposed. In this study, we demonstrate a novel method of high-value utilization of silver thiosulfate lixivium with a high photocatalytic efficiency of the Ag2S/Ag nanocomposite of up to 47.98% after three cycles.

硫代硫酸盐体系提银具有高效、低耗、环保等诸多特点,具有良好的应用前景。然而,硫代硫酸盐系统中金属回收的高成本限制了其工业应用。已有研究表明,硫代硫酸银络合物(AgTS)通过紫外光解沉淀出Ag2S/Ag纳米复合云,而水热合成的半导体金属纳米粉体通常是重要的复合材料,可用于光催化、广谱抗菌等环境领域。因此,本研究旨在基于纳米复合材料的光催化性能,开发AgTS湿法冶金体系的高价值利用,并提出通过紫外光解对AgTS析出的Ag2S/Ag光催化体系进行可见光光催化活性研究。首先,研究了Ag2S/Ag纳米复合材料的形貌和光学性能。其次,对Ag2S/Ag纳米复合材料的可见光催化活性进行了评价,最后提出了“紫外吸收→紫外光解→光催化”的高价值利用研究新方法。在这项研究中,我们展示了一种高价值利用硫代硫酸银浸出液的新方法,经过三个循环,Ag2S/Ag纳米复合材料的光催化效率高达47.98%。
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引用次数: 0
Rational Technology for Separation of Rare-Earth Elements of the Yttrium Group 钇族稀土元素的合理分离技术
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-09-07 DOI: 10.3103/S1067821222040125
A. V. Valkov, V. I. Petrov

The features of the extraction technology for the separation of rare-earth elements (REEs) of the yttrium group are considered with regard to the sharp reduction in the price of individual oxides. The price reduction has the same nature as the low prices of lanthanum and cerium oxides and is associated with a predominant increase in the consumption of praseodymium and neodymium and a slow increase in the consumption of other REEs, with the exception of terbium and dysprosium. Since all REEs are extracted from rare-earth concentrates, less in demand ones are stored or sold at very low prices. Elements such as samarium, europium, gadolinium, and dysprosium are used in high-tech instruments and devices. In this case, it is possible to allow the operation of low-profit production, but technological solutions must certainly be built taking into account the minimum costs and be the most economically effective. The authors propose a technology for separating elements of the yttrium group including the stages of isolation of yttrium in a single-stage mode by extraction with a mixture of three extractants (25 vol % trialkylmethylammonium nitrate–20 vol % tributyl phosphate–20 vol % higher isomeric carboxylic acid), followed by separation of the triad of elements samarium–europium–gadolinium by extraction with organophosphoric acids (30 vol % solution of di-2-ethylhexylphosphoric acid or 30 vol % solution of bis(2,4,4-trimethylpentyl)-phosphinic acid). In the last operation, concentrates of the yttrium group REEs are isolated simultaneously. The process is carried out in the mode of complete internal irrigation using a 30 vol % solution of bis(2,4,4-trimethylpentyl)-phosphinic acid as an extractant. First, all cells of the cascade are filled with the initial solution. Separation zones are formed in the cells of the cascade with the accumulation of terbium–dysprosium, holmium–erbium, and thulium–ytterbium–lutetium concentrates. After the accumulation of products, the solution of concentrates is drained from the cells and the process starts again. If there is a need for any element of the yttrium group, the corresponding binary or ternary concentrate is separated to isolate the required element.

考虑到分离钇族稀土元素的萃取技术的特点,个别氧化物的价格急剧下降。价格下降与镧和铈氧化物价格低的性质相同,并与镨和钕的消费显著增加以及除铽和镝以外的其他稀土的消费缓慢增加有关。由于所有的稀土都是从稀土精矿中提取的,需求量较小的稀土被储存起来或以极低的价格出售。钐、铕、钆和镝等元素被用于高科技仪器和设备。在这种情况下,允许低利润生产是可能的,但技术解决方案肯定必须考虑到最低成本和最经济有效。作者提出了一种分离钇族元素的技术,包括用三种萃取剂(25体积%三烷基甲基硝酸铵- 20体积%磷酸三丁酯- 20体积%高异构体羧酸)的混合物在单级萃取模式下分离钇的阶段;然后用有机磷酸(30 vol %的二-2-乙基己基磷酸溶液或30 vol %的二(2,4,4-三甲基戊基)膦酸溶液)萃取分离钐-铕-钆三元素。最后一道工序同时分离钇族稀土精矿。该过程以完全内灌的方式进行,使用30 vol %的(2,4,4-三甲基戊基)膦酸溶液作为萃取剂。首先,级联的所有单元都充满初始溶液。随着铽-镝、钬-铒和铥-镱-镥精矿的积累,在级联的细胞中形成分离区。产品积累后,浓缩液从细胞中排出,该过程再次开始。如果需要钇族中的任何一种元素,则分离出相应的二元或三元精矿,以分离出所需的元素。
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Russian Journal of Non-Ferrous Metals
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