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Innovative methods to test and monitor the preload in mechanical fasteners 机械紧固件预紧力测试与监测的创新方法
Pub Date : 2021-03-12 DOI: 10.1002/cend.202100008
Michael Reiterer

The paper presents currently applied methods to test and monitor the preload level in mechanical fasteners and evaluates them with respect to the quality of the gained measuring results. Both, visual inspection methods and electronic state-of-the-art measurement techniques are presented. This contribution introduces recently developed and patented innovative methods to test and monitor the preload level in mechanical fasteners. The methods developed include a smart mechanical fastener with pressure indicator and a smart electronic measuring screw nut. The smart mechanical fastener has no electronic features and is able to display the loss of preload through a red dot that occurs on the upper end of the fastener. The smart measuring screw nut is an electronic fastening element, that records the current value of preload in a time-discrete or permanent manner. In order to investigate the suitability for daily use and long-term stability of the novel methods to test and monitor the preload in mechanical fasteners, laboratory experiments and in-situ tests were executed. The gained results are presented and discussed.

本文介绍了目前用于测试和监测机械紧固件预紧力水平的方法,并对测量结果的质量进行了评价。两者,目视检查方法和电子最先进的测量技术提出。这一贡献介绍了最近开发和专利的创新方法来测试和监测机械紧固件的预载荷水平。所开发的方法包括带压力指示器的智能机械紧固件和智能电子测量螺钉螺母。智能机械紧固件没有电子功能,能够通过在紧固件上端出现的红点显示预紧力的损失。智能测量螺钉螺母是一种电子紧固元件,以时间离散或永久的方式记录预紧力的电流值。为了研究这种新型检测和监测机械紧固件预紧力的方法在日常使用中的适用性和长期稳定性,进行了室内试验和现场试验。给出了所得结果并进行了讨论。
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引用次数: 2
Glass-rigid foam composite for innovative concrete sandwich elements 玻璃刚性泡沫复合材料的创新混凝土夹层元素
Pub Date : 2021-03-08 DOI: 10.1002/cend.202000010
Thorsten Weimar, Christian Hammer, Torsten Leutbecher, Kevin Metje

In building envelopes, sandwich elements with facings made of glass currently require either adhesives or mechanical connectors. The avoidance of any connectors seems to be favorable in terms of resource and energy savings both in production and in building envelopes. The present studies are part of the development of a glass-rigid foam-concrete sandwich element without additional adhesives and mechanical connectors. This paper reports on the structural bond behavior between polyurethane rigid foam and float glass with different surfaces with or without applying a bonding agent. Tensile bond and shear tests show, that a sandblasted toughened glass surface results in cohesive failure of the insulation layer. The two production-related surfaces of float glass are defined as atmosphere and tin side. Both surfaces offer an adhesive failure between the insulation layer and glass. Test specimens of glass and insulation layer without bonding agent show no significant differences between the atmosphere and the tin side. Overall, the test specimens with bonding agents achieve higher levels of adhesive tensile bond and shear strength. Light and electron microscopic studies of fractured surfaces show, that the bonding agent has a significant influence on the wetting and pore formation of the liquid polyurethane.

在建筑围护结构中,带有玻璃幕墙的夹层元件目前需要粘合剂或机械连接器。避免任何连接器似乎有利于在生产和建筑围护结构方面节约资源和能源。目前的研究是开发玻璃刚性泡沫混凝土夹层元件的一部分,没有额外的粘合剂和机械连接器。本文报道了不同表面的聚氨酯硬泡与浮法玻璃在使用或不使用粘结剂时的结构粘结性能。拉伸粘结和剪切试验表明,喷砂钢化玻璃表面导致保温层粘结破坏。浮法玻璃的两个与生产相关的表面被定义为大气面和锡面。两个表面都有绝缘层和玻璃之间的粘接失效。没有粘结剂的玻璃和保温层试样在气氛面和锡面之间没有明显差异。总体而言,使用粘结剂的试件具有较高的粘结强度和抗剪强度。对断裂表面的光镜和电镜研究表明,粘结剂对液态聚氨酯的润湿和孔隙形成有显著影响。
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引用次数: 0
Resource-saving in buildings through material substitution: A preliminary study of structural dependencies 通过材料替代的建筑资源节约:结构依赖关系的初步研究
Pub Date : 2021-02-12 DOI: 10.1002/cend.202000023
Regine Ortlepp

Around the world, building stocks are the dominant consumers of mineral resources. Mining activities for the supply of construction materials can lead to conflicts in land use. In order to minimize such sources of conflict, we need improved knowledge of material consumption in the built environment. For this, we can make use of material flow analysis (MFA), which in turn requires the determination of material composition indicators (MCIs). Usually, such indicators are defined for a building type. Currently, there is a lack of research on the impact of material substitution on these MCIs as well as studies on the potential for resource-saving that take technical issues into account. This contribution describes a preliminary study on material substitution in six different reference buildings which compare the bill of materials for structures constructed using standard clay bricks vs potential material substitutes such as hollow, lightweight, or autoclaved aerated concrete blocks. The results show that considerable reductions in material consumption can thereby be achieved for certain parts of the considered buildings. In the future, these effects should be incorporated in the MCIs as key variables for an MFA.

在世界范围内,建筑库存是矿产资源的主要消费者。为供应建筑材料而进行的采矿活动可能导致土地使用方面的冲突。为了尽量减少这些冲突的来源,我们需要提高对建筑环境中材料消耗的认识。为此,我们可以利用物料流分析(MFA),这反过来又需要确定材料成分指标(MCIs)。通常,这些指标是为建筑类型定义的。目前,缺乏关于材料替代对这些MCIs的影响的研究,也缺乏考虑到技术问题的节约资源潜力的研究。这篇文章描述了对六个不同参考建筑的材料替代的初步研究,比较了使用标准粘土砖与潜在材料替代品(如空心、轻质或蒸压加气混凝土块)建造的结构的材料清单。结果表明,因此可以在考虑的建筑物的某些部分实现相当大的材料消耗的减少。将来,这些影响应该作为MFA的关键变量纳入mci。
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引用次数: 0
Aiming for life cycle sustainability assessment of cement-based composites: A trend study for wall systems of carbon concrete: Dresden Nexus Conference 2020—Session 4—Circular economy for building with secondary construction materials to minimise resource use and land use 针对水泥基复合材料的生命周期可持续性评估:碳混凝土墙体系统的趋势研究:德累斯顿Nexus会议2020 -会议4 -循环经济建筑与二次建筑材料,以尽量减少资源使用和土地使用
Pub Date : 2020-11-27 DOI: 10.1002/cend.202000024
Christoph Scope, Edeltraud Guenther, Julia Schütz, Torsten Mielecke, Eric Mündecke, Konstantin Schultze, Peter Saling

The narrative sustainable building is core message of European politics. Strategies discussed in this regard concern above all material minimization by using new more efficient manufacturing technologies, new form finding approaches for load-bearing structures or new high-performance materials. The goal of the research project V2.10, funded by the German Federal Ministry of Education and Research, refers to the latter by assessing the sustainability potential of building components made of innovative textile reinforced concrete. We conceptualized a life cycle sustainability assessment framework and applied it to variants of sandwich wall systems made of carbon concrete composites and steel-reinforced concrete. Results indicate hotspots in technology and material choices that could be addressed by circular strategies, for example, refuse, reduce or recycling. Overall, one design variant made of carbon concrete composites is the best performing with respect to all dimensions of sustainability.

叙述性可持续建筑是欧洲政治的核心信息。在这方面讨论的战略首先是通过使用新的更有效的制造技术、新的寻找承重结构形式的方法或新的高性能材料来减少材料。由德国联邦教育和研究部资助的研究项目V2.10的目标是通过评估由创新纺织钢筋混凝土制成的建筑构件的可持续性潜力来实现后者。我们概念化了一个生命周期可持续性评估框架,并将其应用于由碳混凝土复合材料和钢增强混凝土制成的夹层墙系统的变体。结果表明,技术和材料选择的热点可以通过循环战略来解决,例如,拒绝、减少或回收。总体而言,碳混凝土复合材料的一种设计变体在可持续性的各个方面表现最佳。
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引用次数: 15
Bond between concrete and rigid foam in precast concrete sandwich construction 预制混凝土夹层结构中混凝土与刚性泡沫的粘结
Pub Date : 2020-11-24 DOI: 10.1002/cend.202000011
Kevin Metje, Torsten Leutbecher, Thorsten Weimar, Christian Hammer

In precast concrete sandwich construction mechanical connectors are used to transfer loads between the two concrete shells. Omitting these connectors seems economically interesting for realizing novel sandwich elements with lightweight facings made of textile-reinforced concrete or other materials. Then, the adhesion between the isolating layer and the cover layers becomes the decisive parameter. In order to evaluate the basic influence of surface texture and type of concrete on the bond strength, an experimental study including different rigid foams and ordinary performance concrete (OPC) as well as ultra-high performance concrete (UHPC) was carried out. The results of 120 tensile bond tests and 30 shear tests on concrete-rigid foam composites show that technically relevant bond strengths can be achieved by pouring the concrete onto the rigid foam. For OPC, the tensile bond strength is 50% higher than the minimum value required for external thermal insulation composite systems without mechanical connectors. For UHPC significantly higher bond strengths are obtained, which can be attributed to a better micromechanical interlock. In some cases, the strength of the composite was limited by the strength of the foam. The results are valuable for identifying promising rigid foam-concrete configurations.

在预制混凝土夹层结构中,机械连接件用于在两个混凝土壳之间传递荷载。省略这些连接器似乎在经济上很有趣,因为实现了由纺织增强混凝土或其他材料制成的轻质夹层元素。然后,隔离层与覆盖层之间的附着力成为决定性参数。为了评估混凝土表面纹理和类型对粘结强度的基本影响,进行了不同刚性泡沫材料与普通性能混凝土(OPC)和超高性能混凝土(UHPC)的试验研究。对混凝土-刚性泡沫复合材料进行了120次拉伸粘结试验和30次剪切试验,结果表明,将混凝土浇筑在刚性泡沫上可以达到技术要求的粘结强度。对于OPC,拉伸粘结强度比无机械连接器的外保温复合系统所需的最小值高50%。对于UHPC,获得了更高的结合强度,这可以归因于更好的微机械联锁。在某些情况下,复合材料的强度受到泡沫强度的限制。研究结果对确定有发展前景的泡沫刚性混凝土结构具有重要价值。
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引用次数: 2
Experimental analysis of the mechanical properties of concrete using alternative binding agents 不同粘结剂对混凝土力学性能的试验分析
Pub Date : 2020-11-21 DOI: 10.1002/cend.201900017
Till Quadflieg, Nikita Morozov, Albina Karimova, Thomas Gries, Oleg Stolyarov

Concrete is a building material that is widely used worldwide. The main ingredient in concrete is cement, which causes high CO2 emissions into the atmosphere. An alternative to conventional cement-based concrete is geopolymer concrete. This material is inadequately researched to be used as a building material. In this work, mechanical properties of geopolymer-based concrete are investigated to estimate its potential in construction industry.

混凝土是世界范围内广泛使用的一种建筑材料。混凝土的主要成分是水泥,这会导致大量的二氧化碳排放到大气中。传统水泥基混凝土的替代品是地聚合物混凝土。这种材料用作建筑材料的研究还不够充分。本文对地聚合物基混凝土的力学性能进行了研究,以估计其在建筑工业中的潜力。
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引用次数: 0
Feasibility of substitute building materials for circular use in urban green infrastructure 替代建筑材料在城市绿色基础设施循环使用的可行性
Pub Date : 2020-11-20 DOI: 10.1002/cend.202000025
Petra Schneider, Sven Schwerdt, Katja Schulz, Sebastian Fiebig, Dominik Mirschel

Mineral waste, including non-hazardous construction waste, is the largest waste stream once a country has reached a certain degree of urbanization. This waste stream has a significant potential to replace primary raw materials. Although a large part of the construction waste is reused, other mineral materials such as ashes or slags have only been used for backfilling or are deposited in landfills. The aim of the investigations is to determine the usability of substitute building materials (SBM) in higher-quality applications, particularly in urban green infrastructure, for example, Reinforced Soil Structures (RSS) or Green Roofs (GR). In addition to technical and environmental requirements, the greening of the material is relevant. The study concept includes soil mechanical laboratory tests as well as greening tests on SBM, namely slags, ashes, residue sands, and crushed/milled brick. The lab results illustrate the feasibility and applicability conditions for the investigated SBM. Upscaling the lab test results, in the next step the construction of a RSS with complete substitution of the primary building materials is started as large scale pilot test.

一旦一个国家达到一定程度的城市化,矿物废物,包括无害的建筑废物,是最大的废物流。这种废物流具有替代主要原料的巨大潜力。虽然大部分建筑垃圾被重新利用,但其他矿物材料,如灰烬或炉渣,只用于回填或存放在垃圾填埋场。调查的目的是确定替代建筑材料(SBM)在高质量应用中的可用性,特别是在城市绿色基础设施中,例如,加固土结构(RSS)或绿色屋顶(GR)。除了技术和环境要求外,材料的绿色化也是相关的。研究概念包括土壤力学实验室测试以及SBM的绿化测试,即炉渣,灰烬,残砂和碎/磨砖。实验结果说明了所研究的SBM的可行性和适用条件。在扩大实验室测试结果的基础上,下一步将开始建造完全替代主要建筑材料的RSS,进行大规模中试。
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引用次数: 4
Experimental characterization of bond fatigue of carbon reinforced concrete 碳增强混凝土粘结疲劳试验研究
Pub Date : 2020-11-03 DOI: 10.1002/cend.202000019
Juliane Wagner, Manfred Curbach

Due to the construction of more and more bridges out of textile respectively carbon reinforced concrete (CRC) or strengthening with it, the fatigue behavior of the material becomes more important and has to be investigated. However, next to the tensile load-bearing behavior, the bond behavior is crucial as well. As for the carbon textiles used nowadays, concrete splitting gaines in importance as failure mode, a suitable test setup has to be found which allows representing realistic conditions. Therefore, in this paper, two different test setups—the double-sided textile pull-out (DPO) and the overlap test—are compared regarding their results in quasi-static reference and residual strength tests as well as in fatigue tests with different bond lengths. In the end, it will be clear that one of the test setups clearly creates the more realistic results.

由于越来越多的桥梁是用纺织材料建造的,碳增强混凝土(CRC)或用其加固,材料的疲劳性能变得越来越重要,必须进行研究。然而,除了拉伸承载性能之外,粘结性能也是至关重要的。对于目前使用的碳纺织品来说,混凝土劈裂作为一种重要的破坏模式,必须找到一种合适的测试装置来代表实际情况。因此,本文比较了两种不同的试验方法——双面织物拉出试验和重叠试验在准静态参考强度试验和残余强度试验以及不同键长疲劳试验中的结果。最后,很明显,其中一个测试设置显然会产生更现实的结果。
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引用次数: 1
Reinforcement strategies for 3D-concrete-printing 3d混凝土打印的加固策略
Pub Date : 2020-09-04 DOI: 10.1002/cend.202000022
Harald Kloft, Martin Empelmann, Norman Hack, Eric Herrmann, Dirk Lowke

The ingenious bridge, roof, and shell structures of the last century were designed from the understanding of the congenial interaction of the two materials concrete and steel. Nowadays, reinforced concrete is the most widely used material in construction. The use of system formwork and easy-to-install reinforcement support structures that are optimized in terms of labor costs, but often have inefficient use of material. In this context, Stefan Polónyi has repeatedly criticized the engineers' lost understanding of the interaction of concrete and reinforcement. With Additive Manufacturing, an innovative digital manufacturing technology is now available that allows new freedom in concrete design with a resource-efficient use of materials at the same time. With regard to practical application, the integration of reinforcement represents a central challenge in 3D-concrete-printing. The authors see here the future chance of a force-flow controlled reinforcement layout. The paper shows new strategies for the combined Additive Manufacturing of concrete and reinforcement and presents first 3D-printed reinforced concrete elements.

上个世纪巧妙的桥梁、屋顶和壳结构的设计是基于对混凝土和钢这两种材料的相互作用的理解。如今,钢筋混凝土是建筑中使用最广泛的材料。使用系统模板和易于安装的钢筋支撑结构,在人工成本方面进行了优化,但往往具有低效的材料使用。在此背景下,Stefan Polónyi多次批评工程师对混凝土与钢筋相互作用的理解缺失。随着增材制造技术的发展,一种创新的数字制造技术现在可以在混凝土设计中获得新的自由,同时有效利用资源。在实际应用方面,钢筋的集成是3d混凝土打印的核心挑战。作者在这里看到了力流控制加固布局的未来机会。本文展示了混凝土和钢筋复合增材制造的新策略,并首次展示了3d打印的钢筋混凝土构件。
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引用次数: 22
Design of modular concrete heliostats using symmetry reduction methods 采用对称约简法设计模块化混凝土定日镜
Pub Date : 2020-08-12 DOI: 10.1002/cend.202000013
Patrick Forman, Sebastian Penkert, Peter Mark, Jürgen Schnell

In Concentrated Solar Power (CSP) plants the incident solar radiation is focused onto a receiver by means of collectors. A fluid is heated up and in a downstream power block electricity is generated. In point-focusing solar towers, the solar concentration is achieved by so-called heliostats that are arranged to a solar field. In this contribution, the development of concrete heliostats with circular shapes and an aperture area of 30 m2 is presented. A high-performance concrete with high tensile and compressive strength values is used. The circular structure is dissolved into identical but symmetrically reduced modules derived from system reduction methods. For designing, the tensile strength of the concrete is restrictive to ensure linear-elastic material behavior and to avoid softening by cracking. After dimensioning, the derived equivalent plate is converted into strut-like structures possessing equal stiffnesses with respect to the partial module size. These modules are circularly post-tensioned to form a heliostat. Numerical investigations of the modules prove their accuracy. A full solar concentration, that is, the reflected solar radiation is completely focused on the receiver, is achieved. Due to the multitude of modules within a solar field, serial production with integrated quality control is recommended.

在聚光太阳能发电(CSP)装置中,入射太阳辐射通过集热器集中到接收器上。流体被加热,在下游的动力块中产生电。在点聚焦太阳能塔中,太阳能集中是通过所谓的定日镜来实现的,定日镜被安排在一个太阳能场上。在这篇文章中,介绍了圆形和孔径面积为30平方米的混凝土定日镜的发展。使用具有高拉伸和抗压强度值的高性能混凝土。圆形结构被分解成由系统约简方法导出的相同但对称的约简模块。在设计时,混凝土的抗拉强度是有限制的,以保证材料的线弹性性能,并避免因开裂而软化。量纲化后,将导出的等效板转换为相对于部分模块尺寸具有相等刚度的类支柱结构。这些模块被循环后张,形成定日镜。数值研究证明了该模型的准确性。实现了充分的太阳集中,即反射的太阳辐射完全集中在接收器上。由于太阳能领域内的众多模块,建议采用集成质量控制的批量生产。
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引用次数: 8
期刊
Civil Engineering Design
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