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Liquid pipeline network modeling with performance parameters sensitivity analysis due to its techno-commercial variables 基于技术-商业变量的性能参数敏感性分析的液体管网建模
Q2 ENERGY & FUELS Pub Date : 2023-09-01 DOI: 10.1016/j.jpse.2023.100126
Bharat Sharma , Sunil Kumar Khare

After analyzing existing pipeline-network design solutions in literature, the authors have developed a novel framework model that considers important technical, financial, and environmental factors such as terrain profile, thermal impact, dynamic pump efficiency, cost escalation, tariffs, project phasing, depreciation, and carbon emissions. This comprehensive model not only prioritizes cost optimization for performance measurement but also takes into account tariffs and carbon emissions. To validate the model, the authors conduct a case study on a China multiproduct pipeline and perform sensitivity analysis. The technical model is accurate to 1.1%, except for upstream pressure at the end receiving station. Sensitivity analysis reveals that incorrect judgment of elevation profile, volume escalation, and product temperature variables can render the outcome of pipeline design infeasible. Moreover, neglecting financial components, such as lines fill cost and tankage cost, can cause a variation of 23% in the performance parameters, leading to erroneous decision-making in Pipeline Network Configuration (PNC) design and operations. Lastly, the authors discuss the significance of considering tariff and carbon-emissions performance parameters during design optimization.

在分析了文献中现有的管网设计解决方案后,作者开发了一个新的框架模型,该模型考虑了重要的技术、财务和环境因素,如地形、热影响、动态泵效率、成本升级、关税、项目分期、折旧和碳排放。这种综合模型不仅优先考虑性能测量的成本优化,还考虑了关税和碳排放。为了验证该模型,作者对中国多产品管道进行了案例研究,并进行了敏感性分析。除末端接收站的上游压力外,技术模型的准确率为1.1%。敏感性分析表明,对高程剖面、体积增量和产品温度变量的错误判断可能会使管道设计的结果变得不可行。此外,忽视财务组成部分,如线路填充成本和储罐成本,可能会导致性能参数变化23%,导致管网配置(PNC)设计和运营中的错误决策。最后,作者讨论了在设计优化过程中考虑关税和碳排放性能参数的重要性。
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引用次数: 0
Effects of La3+ on the hydrogen permeation and evolution kinetics in X70 pipeline steel La3+对X70管线钢氢渗透演化动力学的影响
Q2 ENERGY & FUELS Pub Date : 2023-06-01 DOI: 10.1016/j.jpse.2022.100107
Zhengyi Xu , Pengyuan Zhang , Bo Zhang , Bing Lei , Zhiyuan Feng , Junyi Wang , Yawei Shao , Guozhe Meng , Yanqiu Wang , Fuhui Wang

The inhibitory effect of La3+ on the hydrogen permeation of X70 pipeline steel was investigated via steady-state hydrogen permeation current (i) through electrochemical hydrogen permeation tests. The experimental permeation data were fitted with a constant concentration model and Electrochemical Impedance Spectroscopy (EIS) tests were conducted to characterize the activity of Hydrogen Evolution Reaction (HER) after the optimization of electrochemically active surface area. Additionally, the kinetics of HER and the adsorption/desorption process is calculated by Iyer-Pickering-Zamanzadeh (IPZ) and surface effect models, of which the results demonstrate that the La3+ in the corrosion products could effectively reduce the rate of Volmer reaction and hydrogen adsorption process, and accelerate the process of hydrogen atom desorption, thus leading to the remarkable decrease in C0.

通过电化学氢渗透试验,通过稳态氢渗透电流(i∞)研究了La3+对X70管线钢氢渗透的抑制作用。实验渗透数据用恒定浓度模型拟合,并进行电化学阻抗谱(EIS)测试来表征电化学活性表面积优化后的析氢反应(HER)活性。此外,通过Iyer-Pickering-Zamanzadeh(IPZ)和表面效应模型计算了HER和吸附/解吸过程的动力学,结果表明,腐蚀产物中的La3+可以有效降低Volmer反应和氢吸附过程的速率,加速氢原子的解吸过程,从而导致C0的显著降低。
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引用次数: 2
A study of CO2 two-phase flow in a near horizontal pipe 近水平管道中CO2两相流动的研究
Q2 ENERGY & FUELS Pub Date : 2023-06-01 DOI: 10.1016/j.jpse.2022.100106
Zhilin Yang

In this article, the observations from two different experimental studies on CO2 two-phase flow regimes in a near horizontal pipe are analysed. These experiments show significant bubble entrainment in a stratified flow, and the bubble entrainment in liquid is found to be a dominant mechanism for the flow regime transition between the stratified and bubbly flow. The hydrodynamic slug flow is not observed in these experimental studies. The X-ray measurement of the experimental study in a near horizontal pipe of 44 mm internal diameter is processed to obtain the bubble volume fraction in the liquid layer, which is found to be a function of two-phase Froude number. This Froude number definition takes into account gas density and pipe inclination effects. A parametric study shows that the bubble entrainment into the liquid layer decreases significantly with an increase of pipe internal diameter.

本文分析了近水平管道中CO2两相流状态的两个不同实验研究的观测结果。这些实验表明,在分层流中有显著的气泡夹带,并且发现液体中的气泡夹带是分层流和气泡流之间流动状态转换的主要机制。在这些实验研究中没有观察到流体动力学段塞流。在内径为44mm的近水平管道中对实验研究的X射线测量进行了处理,以获得液层中的气泡体积分数,发现该分数是两相弗劳德数的函数。弗劳德数的定义考虑了气体密度和管道倾斜的影响。参数研究表明,随着管道内径的增加,气泡进入液层的夹带率显著降低。
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引用次数: 0
Investigation on utilizing pulse CP in a city gas station: A comparison with conventional CP 某城市加油站脉冲CP应用的调查:与常规CP的比较
Q2 ENERGY & FUELS Pub Date : 2023-06-01 DOI: 10.1016/j.jpse.2023.100109
Mohammad Afshari , Abdoulmajid Eslami , Mohammad Ali Golozar , Ali Fatehi , Hamid Reza Gorji , Mahdi Ahmadi , Amin Kavian , Seyed Davod Tavosi

In this study, a pulse Cathodic Protection (CP) rectifier was designed and made. The performance of the pulse rectifier was monitored and compared with a conventional system. In this regard, different values of duty cycle (73% and 50%) and frequency (50 kHz and 60 kHz) were analyzed. Results showed that the AC voltage and current consumption dramatically dropped compared to the conventional rectifier. Also, the pulse CP protection potential was distributed more uniformly as a function of pulse parameters in the optimum combination of 50 kHz and 73% for frequency and duty cycle, respectively. This was explained by the changes in the electrochemical polarization resistance of the environment when utilizing the pulse CP.

本研究设计并制作了一种脉冲阴极保护整流器。对脉冲整流器的性能进行了监测,并与传统系统进行了比较。在这方面,分析了占空比(73%和50%)和频率(50kHz和60kHz)的不同值。结果表明,与传统整流器相比,交流电压和电流消耗显著下降。此外,在频率和占空比分别为50kHz和73%的最佳组合中,脉冲CP保护电位作为脉冲参数的函数分布得更均匀。这可以通过利用脉冲CP时环境的电化学极化电阻的变化来解释。
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引用次数: 0
Thermophysical properties of the corrugated cryogenic hose precooling process 波纹低温软管预冷过程的热物理特性
Q2 ENERGY & FUELS Pub Date : 2023-06-01 DOI: 10.1016/j.jpse.2023.100110
Miao'er Liu , Liang Yang , Fangqiu Li , Zhaokuan Lu , Jun Yan

This paper presents research on the thermophysical properties of an LNG-conveying corrugated cryogenic hose during the precooling process. A numerical model consisting of the kϵ turbulent model with enhanced wall treatment and the Volume of Fluid method is established to simulate the cryogenic multiphase flow, along with the energy equation to capture the thermal conduction and convection process. In addition to the analysis of physical phenomena under a specific precooling working condition, parametric studies on the effects of inlet LNG velocity and initial hose temperature on the cooling rate, boiling regime, and structural temperature gradients are carried out. The simulations successfully capture boiling regime transition and discover its significance on the cooling rate. Correlations of structural temperature gradient with the assessed parameters are identified. The findings of this work serve to enhance understanding of the corrugated hose precooling thermophysics in order to guide safer and more efficient industrial operations.

本文研究了液化天然气输送波纹深冷软管在预冷过程中的热物理特性。建立了一个由强化壁面处理的k-ε湍流模型和流体体积法组成的数值模型来模拟低温多相流,以及捕捉热传导和对流过程的能量方程。除了分析特定预冷工况下的物理现象外,还对进口LNG速度和软管初始温度对冷却速率、沸腾状态和结构温度梯度的影响进行了参数研究。模拟成功地捕捉到了沸腾状态的转变,并发现了它对冷却速率的重要性。确定了结构温度梯度与评估参数的相关性。这项工作的发现有助于加深对波纹管预冷热物理的理解,以指导更安全、更高效的工业操作。
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引用次数: 1
Surface pipeline leak detection using realtime sensor data analysis 利用实时传感器数据分析进行地面管道泄漏检测
Q2 ENERGY & FUELS Pub Date : 2023-06-01 DOI: 10.1016/j.jpse.2022.100108
Francis Idachaba, Olusegun Tomomewo

The most common type of Leak Detection System (LDS) is designed to detect leaks that generate a sufficient pressure variation which can be detected at either the inlet or the outlet sensors. However, the pressure variation from low-pressure leaks at locations far away from the inlet and outlet is dissipated before they arrive at these sensors. Thus, these leaks can continue for weeks before they are detected. This work developed a leak detection architecture which comprised of a pressure sensor installed in the middle of the pipeline segment. This sensor was found to be more sensitive to leak-induced pressure variations from leaks far away from the inlet and outlet and this was because leak-induced pressure variation was higher at the midpoint even when it had diminished to zero at the inlet or outlet. The work also developed a Leak Detection as a Service (LDaaS) platform, which utilizes the leak detection algorithm developed from this research and pressure values from the inlet and midpoint sensor to detect real-time pipeline leaks. The midpoint sensor utilizes an exception-based transmission protocol capable of extending the sensor's battery life. Operators can subscribe to the Leak Detection service by installing the midpoint sensor and transmitting the inlet and the midpoint pressure values to the platform. This platform will monitor the pipeline in real-time and detect both the high-pressure and low-pressure leaks which would have ordinarily been missed by the traditional LDSs.

最常见类型的泄漏检测系统(LDS)设计用于检测产生足够压力变化的泄漏,该压力变化可以在入口或出口传感器处检测到。然而,低压泄漏在远离入口和出口的位置产生的压力变化在到达这些传感器之前就已经消散。因此,在检测到这些泄漏之前,这些泄漏可能会持续数周。这项工作开发了一种泄漏检测结构,该结构包括安装在管段中间的压力传感器。发现该传感器对远离入口和出口的泄漏引起的压力变化更敏感,这是因为即使在入口或出口处泄漏压力变化已降至零时,中点处的泄漏压力变化也更高。该工作还开发了一个泄漏检测即服务(LDaaS)平台,该平台利用本研究开发的泄漏检测算法以及入口和中点传感器的压力值来检测实时管道泄漏。中点传感器采用基于异常的传输协议,能够延长传感器的电池寿命。操作员可以通过安装中点传感器并将入口和中点压力值传输到平台来订阅泄漏检测服务。该平台将实时监测管道,并检测传统LDS通常会错过的高压和低压泄漏。
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引用次数: 0
Data augmentation using conditional generative adversarial network (cGAN): Application for prediction of corrosion pit depth and testing using neural network 基于条件生成对抗网络(cGAN)的数据增强:神经网络在腐蚀坑深度预测和测试中的应用
Q2 ENERGY & FUELS Pub Date : 2023-03-01 DOI: 10.1016/j.jpse.2022.100091
Haile Woldesellasse, Solomon Tesfamariam

Machine learning (ML) based algorithms, due to their ability to model nonlinear and complex relationship, have been used in predicting corrosion pit depth in oil and gas pipelines. Class imbalance and data scarcity are the challenging problems while training ML models. This paper utilized a conditional generative adversarial network (cGAN) to handle class imbalance problem in a corrosion dataset by generating new samples. Utility of the cGAN data augmentation is evaluated by training an artificial neural network (ANN) model. In addition, random oversampling and Borderline-SMOTE data generating techniques are used for comparison with cGAN. The testing accuracy of the ANN model increased greatly when trained by the cGAN based augmented dataset and this model performance improvement can be useful for a pipeline integrity management.

基于机器学习(ML)的算法,由于其建模非线性和复杂关系的能力,已被用于预测石油和天然气管道的腐蚀坑深度。在训练机器学习模型时,类不平衡和数据稀缺性是具有挑战性的问题。本文利用条件生成对抗网络(cGAN)通过生成新样本来处理腐蚀数据集中的类不平衡问题。通过训练人工神经网络(ANN)模型来评估cGAN数据增强的效用。此外,使用随机过采样和Borderline-SMOTE数据生成技术与cGAN进行比较。经过基于cGAN的增强数据集训练后,人工神经网络模型的测试精度大大提高,这对管道完整性管理具有重要意义。
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引用次数: 4
Prediction model of critical liquid‐carrying gas velocity for high gas‐to‐liquid ratio gathering pipelines 高气液比集输管道临界载液气速预测模型
Q2 ENERGY & FUELS Pub Date : 2023-03-01 DOI: 10.1016/j.jpse.2022.100093
Rulong Ma , Tingxia Ma , Jiaying Kang , Kang Yang , Lianshun Li , Lin Wang

As the pressure and temperature of natural gas pipelines decreases during operation, water and condensate accumulates form in the low areas of the pipelines, affecting the operational efficiency of the pipelines and even corroding them. The critical gas velocity is a key factor in predicting liquid loading onset in the pipeline, so that appropriate measures can be taken in advance and hazards can be reduced. This paper proposes a model for predicting pipeline liquid loading onset based on the liquid film and wall shear stress of zero, and applicable to different pipe diameters and different inclination angles. This model provides a more simplified and comprehensive prediction of pipeline fluid loading than other models with complex calculations. The critical gas velocity in this model is a function of the liquid holding rate rather than the liquid film thickness, and the critical gas velocity prediction in a phase-inclined pipe is carried out by an improved Belfroid angle correction term. The experimental data, field data and seven models in the published literature were compared and validated, and the errors were judged. The results showed that the new model outperformed the other models in terms of absolute mean error at full inclination angle, and was able to predict the pipeline liquid loading accurately.

天然气管道在运行过程中,随着管道压力和温度的降低,会在管道的低位形成水和凝析液,影响管道的运行效率,甚至腐蚀管道。临界气速是预测管道中液体加载开始的关键因素,因此可以提前采取适当的措施,减少危害。本文提出了一种基于液膜和管壁剪应力为零的管道液载起始预测模型,该模型适用于不同管径和不同倾角。与其他计算复杂的模型相比,该模型对管道流体载荷的预测更为简单和全面。该模型中的临界气速是持液率的函数,而不是液膜厚度的函数,采用改进的贝尔弗罗伊德角校正项对相倾斜管道中的临界气速进行了预测。对实验数据、现场数据和已发表文献中的7个模型进行对比验证,并对误差进行判断。结果表明,新模型在全倾角下的绝对平均误差优于其他模型,能够准确地预测管道液量。
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引用次数: 0
Plastic collapse analysis in multiaxially loaded defective pipe specimens at different temperatures 不同温度下多轴加载缺陷管试件的塑性破坏分析
Q2 ENERGY & FUELS Pub Date : 2023-03-01 DOI: 10.1016/j.jpse.2022.100092
Y. Li, C. Sakonder, M. Paredes

A comprehensive numerical investigation is carried out using a newly developed constitutive model to describe failure at low temperatures in multiaxially loaded cracked pipes made of 316L stainless steel. The kinetic phase transformation and the temperature-dependent fracture criterion are implemented to accurately capture the mechanical response at different temperature levels. Although experimental observations of these simulations were not available, their results were quite consistent with some already published results obtained on similar materials and loading conditions at room temperature. The results indicate that the existing multiaxial plastic collapse failure criterion, including shearing, still provides a fail-safe design margin for low temperature loading conditions, including internal pressure. Moreover, martensite kinetic phase transformation plays an important role, especially during straining at low temperatures.

采用新建立的本构模型对316L不锈钢多轴载荷裂纹管道低温失效进行了全面的数值研究。为了准确捕捉不同温度水平下的力学响应,采用了动力学相变和温度相关断裂准则。虽然这些模拟没有实验观察,但它们的结果与一些已经发表的在类似材料和室温加载条件下获得的结果非常一致。结果表明,现有的包括剪切在内的多轴塑性破坏准则在低温加载(包括内压)条件下仍然提供了失效安全设计余量。此外,马氏体的动态相变起着重要的作用,特别是在低温应变过程中。
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引用次数: 0
A new calculation method and model of hydrate slurry flow of the multiphase pipeline in deep water gas field 提出了一种新的深水气田多相管道水合物浆体流动计算方法和模型
Q2 ENERGY & FUELS Pub Date : 2023-03-01 DOI: 10.1016/j.jpse.2022.100104
Yan Gao , Yue Xu , Kunming Song , Qingping Li , Haiyuan Yao , Haihong Chen , Wuchang Wang , Yuxing Li

The transportation environment of multiphase pipelines in deepwater gas fields is likely to cause the problem of hydrate flow safety. Aiming at the gas-liquid-solid three-phase flow problem containing hydrate, a hydrate slurry flow model for a multiphase pipeline in a deep-water gas field was developed based on the two-fluid model coupled with the population balance equation, and a mesh was carried out for the axial distance of pipeline and size difference of hydrate particles to obtain a transient solution. The multiphase flow characteristics of the pipeline are simulated upon engineering scale, the transient flow characteristics of gas and liquid phases, the aggregation and fragmentation characteristics of hydrate particles, and the coupling interaction between them were studied, which lays the foundation for further research on the characteristics of hydrate particle deposition and blockage based on particle size distribution. This study provides support for the safety of hydrate flow in multiphase pipelines in deepwater gas fields.

深水气田多相管道的输送环境容易造成水合物流动安全问题。针对含水合物气-液-固三相流动问题,基于两流体模型和种群平衡方程,建立了深水气田多相管道水合物浆体流动模型,并对管道轴向距离和水合物颗粒粒径差进行网格划分,得到了瞬态解。在工程尺度上模拟了管道多相流动特性,研究了气液相瞬态流动特性、水合物颗粒聚集破碎特性及其耦合相互作用,为进一步研究基于粒径分布的水合物颗粒沉积和堵塞特性奠定了基础。该研究为深水气田水合物在多相管道中的安全流动提供了依据。
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引用次数: 2
期刊
Journal of Pipeline Science and Engineering
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