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The Modeling and the Experimental Researches of the Microwave-Measuring Transformer of the Humidity of Natural Gas 天然气湿度微波测量变压器的建模与实验研究
Pub Date : 2021-02-26 DOI: 10.31649/1997-9266-2021-154-1-7-13
Yo.Yo. Bilynskyi, B. Knysh, D. Novytskyi
There has been considered the problem of ensuring the accuracy of quality assessment of natural gas when the composition of gas is in accordance with the specific values of its main physical properties (a calorific value, a rate of moisture, the presence of corrosive components (hydrogen sulfide, carbon dioxide, etc.)) and its possible solving grounded in the modern gas measuring approaches. The most dangerous and, in this way, important is an issue with a humidity presence inside of a gas mix because it can cause such negative outcomes as the corrosion of the pipelines and armatures, the formation of hydrates (composition of water and other agents ) and the condensates. There has been proposed the math model of microwave-measuring transforming of natural gas humidity bases on the absorbing of a microwave signal and, in such a way, measuring of signal volume on the end of a waveguide during the changing of the gas humidity. To do this, we use the properties of running wave. The natural gas can be presented as the binary heterogeneous structure of two dielectrics (water-gas), so the equivalent scheme allows us measure the electric losses in a capacitor system using the know frequency of an electric signal. The modeling of an equivalent scheme of a microwave-measuring transformer of natural gas humidity and its main results has been presented. The experimental researches of a microwave-measuring transformer of natural gas humidity have been carried out. For this purpose, the research methodology was developed and specific instruments and measuring devices were implemented: the model generator of natural gas humidity “Rodnic-2”, the stationary gauge system Mitchell Dew Point Calibration System Precesion Dewpointmeter produced by Michell Instruments and calculator Free Professional Online Humidity Calculator. The results of the experimental researches and modeling confirm the adequacy of the developed model of a microwave-measuring transformer of natural gas humidity.
当天然气的成分与其主要物理性质(热值、含水率、腐蚀性成分(硫化氢、二氧化碳等)的特定值相一致时,确保天然气质量评估的准确性的问题一直被考虑,其可能的解决方法以现代气体测量方法为基础。在这种情况下,最危险也是最重要的是气体混合物中存在的湿度问题,因为它会导致管道和电枢的腐蚀,水合物(水和其他物质的组成)和冷凝物的形成等负面结果。提出了天然气湿度微波测量变换的数学模型,该模型基于对微波信号的吸收,测量气体湿度变化过程中波导末端的信号体积。为了做到这一点,我们使用了行波的性质。天然气可以表示为两种介质(水气)的二元非均质结构,因此等效方案允许我们使用已知的电信号频率来测量电容器系统中的电损耗。介绍了一种天然气湿度微波测量变压器等效方案的建模及其主要结果。对天然气湿度微波测量变压器进行了实验研究。为此,制定了研究方法,并实施了具体的仪器和测量装置:天然气湿度模型发生器“rodney -2”,米歇尔仪器公司生产的固定式测量系统米切尔露点校准系统精密露点计和计算器免费专业在线湿度计算器。实验研究和建模结果证实了所建立的天然气湿度微波测量变压器模型的充分性。
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引用次数: 0
Information Technology for Optimization the Personnel Potential of a Health Care Institution 优化卫生保健机构人员潜力的信息技术
Pub Date : 2019-12-23 DOI: 10.31649/1997-9266-2019-147-6-83-90
О. Y. Mulesa, V. Y. Snytiuk, І. S. Myroniuk
In the context of the reform of the health care system of the population as a component of the country’s health care system, the problem of maximizing the rational use of both existing materials and technical bases and the human resources of health care institutions is urgent. It is necessary to develop methods and tools for assessing the rational use of available resources of healthcare institutions and planning the optimization of both logistical and human resources for their effective functioning in the conditions of the market of medical services, which is formed in Ukraine. The purpose of the research is to develop information technology to optimize the functioning of the personal potential of healthcare institutions. The medical institution is presented as a system, the main parameters of which are the indicators that characterize the employees of the institution; indicators characterizing the volume of services and the duration of their provision; employee competency matrix, which records the ability of employees to provide certain services. When designing information technology, the solutions of the following tasks are required: – determination of regulatory burden on employees and the institution as a whole; – optimal distribution of services among the employees of the institution; – optimizing the functioning of the staff of the healthcare facility. The article builds a model for evaluating the regulatory burden on health care providers and the healthcare facility as a whole. The regulatory burden on a healthcare facility means the maximum amount of credit (minutes worked) that all its employees have within their own working hours. The model takes into account the differences between the positions and competencies of different employees. A model for optimizing the functioning of health care staff in the form of an integer linear programming problem is constructed. The set of possible decisions is built under the condition that workers are not overloaded and all services are provided. An approach is proposed to analyze the potential of a healthcare facility, which is to consistently solve a number of optimization tasks of integer linear programming. Experimental verification of the results was performed. The model example shows the effectiveness of developed information technology.
在人口卫生保健制度改革作为国家卫生保健制度组成部分的背景下,最大限度地合理利用现有物质和技术基础以及卫生保健机构的人力资源的问题迫在眉睫。有必要制定方法和工具,以评估保健机构现有资源的合理使用情况,并规划后勤和人力资源的优化,使其在乌克兰形成的医疗服务市场条件下有效发挥作用。研究的目的是发展信息技术,以优化医疗机构的个人潜力的运作。医疗机构是一个系统,其主要参数是表征该机构员工特征的指标;说明服务量和提供服务期的指标;员工胜任力矩阵,它记录了员工提供某种服务的能力。在设计资讯科技时,需要解决以下问题:-确定雇员和整个机构的规管负担;-在机构雇员中最优地分配服务;-优化医疗机构工作人员的职能。本文建立了一个模型,用于评估卫生保健提供者和整个卫生保健设施的监管负担。医疗机构的监管负担是指其所有员工在自己的工作时间内拥有的最大信用额度(工作分钟数)。该模型考虑了不同员工职位和能力之间的差异。建立了一个以整数线性规划问题的形式优化医护人员职能的模型。可能的决策集是在工作人员没有过载并且提供所有服务的条件下构建的。提出了一种分析医疗设施潜力的方法,该方法是一致地解决整数线性规划的一些优化任务。并对实验结果进行了验证。模型实例显示了发达信息技术的有效性。
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引用次数: 0
Microprocessor Device for Diagnosing the Electromagnetic Drive of the Vacuum Circuit Breaker 真空断路器电磁驱动诊断的微处理器装置
Pub Date : 2019-12-23 DOI: 10.31649/1997-9266-2019-147-6-31-36
O. Didushok, СSC-Automation Vinnytsia Branch
The paper proposes a microprocessor device for diagnosing the electromagnetic drive of a vacuum switch. It is investigated that the reliable operation of the vacuum switch depends on the technical condition of the electromagnetic actuator. Microprocessor diagnostic devices allow controlling the quality of manufactured electromagnetic actuators at the stage of initial control of the manufacturer and in the process of their operation in production. On the basis of a mathematical model, which provides for the measurement of the "reference" curve of the magnetic characteristic after the new switch is put into operation or after its overhaul and comparison of this curve with the subsequent measured magnetic characteristics in the course of its further operation. During operation, the shape of the web-ampere characteristics of the windings of the electromagnetic drive of the vacuum switches changes. The control of deviation from the "reference" characteristic allows estimating the current state of the electromagnet and its degree of wear. The block diagram of the microprocessor device of the system of diagnostics of the electromagnetic drive of the vacuum switch is developed. The microprocessor device functions according to the developed mathematical model. The main components of the device are the AT32UC3L032 microcontroller, switching units, current sensors and voltages. The AT32UC3L032 microcontroller is the best option in terms of cost and specifications (low power consumption, high code density, and high performance). The algorithm of functioning of the diagnostic device and its hardware necessary for the construction of the diagnostic system has been developed. The operation of the device involves determining the technical condition of the drive, indicating the result of the diagnosis on the display device near the diagnostic device and transmitting through the interface of the converter the current status of the electromagnetic drive from the microcontroller to the computer operating personnel.
本文提出了一种用于真空开关电磁驱动诊断的微处理器装置。研究了真空开关的可靠运行取决于电磁作动器的技术条件。微处理器诊断设备允许在制造商的初始控制阶段和在其生产操作过程中控制制造的电磁执行器的质量。在建立数学模型的基础上,对新开关投入运行或大修后的磁特性“参考”曲线进行测量,并在其进一步运行过程中将该曲线与随后测量的磁特性进行比较。在工作过程中,真空开关电磁驱动绕组的卷须安特性的形状会发生变化。对偏离“参考”特性的控制允许估计电磁铁的电流状态及其磨损程度。给出了真空开关电磁驱动诊断系统的微处理器器件框图。微处理器器件按照所建立的数学模型工作。该器件主要由AT32UC3L032单片机、开关单元、电流传感器和电压组成。在成本和规格(低功耗,高代码密度和高性能)方面,AT32UC3L032微控制器是最佳选择。给出了诊断装置的工作算法和诊断系统构建所必需的硬件。该装置的操作包括确定驱动器的技术状态,将诊断结果显示在诊断装置附近的显示装置上,并通过转换器的接口将电磁驱动器的当前状态从单片机传送给计算机操作人员。
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引用次数: 0
Cylindrical Inductor System with Internal Bifilary Solenoid. Analysis of Electromagnetic Characteristics 带有内部双线螺线管的圆柱形电感系统。电磁特性分析
Pub Date : 2019-12-23 DOI: 10.31649/1997-9266-2019-147-6-19-24
Yu. Batyhin, Yevhen Chaplyhin, S. Shynderuk, T. Havrylova, D. A. Kovalenko
A cylindrical inductor system with an internal coaxial solenoid, the winding of which is made in the form of a bifilar, is considered. The physical and mathematical model of the proposed system assumes the working conditions when the external inductor is turned off, its turns are made of metal with high electrical conductivity; sufficiently close to each other, so that their inner surface can be considered a continuous surface of the ideal conductor. The coils of the bifilar winding are made of metal tape and do not affect the occurring electromagnetic processes. A harmonic current flows in the bifilar. Based on the calculated ratios for the strengths of the fields excited in the system, numerical estimates of the characteristics of the electromagnetic processes are obtained. The case when the currents in each of the branches of the bifilar which directed in opposite directions is analyzed. Various cases of the transverse and longitudinal dimensions of the system are considered, as well as options for connecting one or two bifilar coils. It is shown that the integral magnetic flux in the internal cavity of the system under consideration, regardless of its design features, is zero and, accordingly, the inductance of the entire system as a whole is zero. The concentration of the magnetic flux in the system with a bifilar takes place in the cavity between its windings, which is explained by the positive superposition of the unidirectional induction vectors of the excited fields. Changes in the geometry and number of components allow varying the indices of the radial distributions of electro-magnetic fields in the inductor system considered. The obtained numerical estimates for the characteristics of magnetic fields excited in inductor system, real design first proposed by the authors, excited by directed in opposite directions currents in the windings of the bifilar, will be useful in choosing working design solutions for the corresponding elements of magnetic pulse metal processing equipment. The proposed method of analysis will also allow appropriate experimental studies, as well as calculation and analysis of electromagnetic processes in inductor systems, where bifilar coils are placed on top of cylindrical solenoids, which is very interesting for the formation for new equipment magnetic-pulse processing of metal.
考虑了一个内部同轴螺线管的圆柱形电感系统,其绕组呈双线形式。所提出的系统的物理和数学模型假设外部电感关断时的工作条件,其匝数由具有高导电性的金属制成;彼此足够接近,因此它们的内表面可以被认为是理想导体的连续表面。双线绕组的线圈由金属带制成,不影响发生的电磁过程。谐波电流在双线中流动。根据计算得到的系统中激发场强度的比值,得到了电磁过程特性的数值估计。分析了双线束各支路中电流方向相反的情况。考虑了系统横向和纵向尺寸的各种情况,以及连接一个或两个双线线圈的选择。结果表明,所考虑的系统内腔的积分磁通,无论其设计特征如何,都为零,因此整个系统的整体电感为零。双线系统的磁通量集中发生在其绕组之间的空腔中,这可以用激发场的单向感应矢量的正叠加来解释。在考虑的电感系统中,几何形状和元件数量的变化允许改变电磁场径向分布的指标。本文所获得的对电感系统中磁场特性的数值估计,将为磁脉冲金属加工设备中相应元件的工作设计方案的选择提供参考。所提出的分析方法还将允许适当的实验研究,以及电感系统中电磁过程的计算和分析,其中双线线圈放置在圆柱形螺线管的顶部,这对于新设备磁脉冲处理金属的形成非常有趣。
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引用次数: 0
On the Issue of Optimization of Electric Car Movement with Asynchronous Electric Drive 异步电驱动电动汽车运动优化问题研究
Pub Date : 2019-06-26 DOI: 10.31649/1997-9266-2019-144-3-32-39
B. Mokin, O. Mokin, V. Horeniuk
It is shown that the results obtained in the research of a number of scientists devoted to solving the problem of frequency control of the modes of operation of a Squirrel-cage induction motor, optimal for the criterion of minimum electrical losses, require significant correction, since they are obtained using a mathematical model of the magnetization curve approximated by two straight line segments, the top of which runs parallel to the axis of current that does not meet the physical conditions of the real functioning of induction machines and requires a stabilization of the magnetic flux in the gap at a level that is specified horizontal magnetization curve regardless of changes in frequency current in the stator winding. It is proposed to solve the problem of the optimal criterion for minimizing the losses of electric energy of frequency control of the modes of operation of a Squirrel-cage induction motor, which is a traction in the electric car, using a mathematical model of the magnetization curve in the form of an inverse hyperbolic sinus, which, with high accuracy, binds the electric current in the stator winding of the induction motor with a magnetic flux created by the field of this current, and therefore corresponds to the physical conditions of the real functioning of induction machines. Presented the results of the solution of the problem of optimal frequency control by the modes of a Squirrel-cage induction motor in the conditions of its work as a traction in the electric car motor drive system obtained using the Lagrange variational method option and the mathematical model of the magnetization curve in the form of an inverse hyperbolic sinus and which lead to the field of extremals in coordinates relative time, relative velocity of electric vehicle and relative current in winding of a stator of its driving electric motor.
结果表明,许多科学家致力于解决鼠笼式异步电动机工作模式的频率控制问题的研究结果需要进行重大修正,因为它们是使用由两条直线段近似的磁化曲线的数学模型得到的。它的顶部与电流轴平行,不符合感应电机实际功能的物理条件,并且需要将间隙中的磁通量稳定在指定的水平磁化曲线上,而不管定子绕组中频率电流的变化。拟解决的问题最小化的最优标准电能的损失频率控制的操作模式的鼠笼式感应电动机,电动汽车的牵引,用磁化曲线的数学模型形式的反双曲窦,而高准确性,结合电流的感应电动机定子绕组的磁通由当前的领域,并因此对应了感应电机实际运行的物理条件。给出了在电动汽车电机驱动系统中作为牵引工作的鼠笼式异步电动机的模式最优频率控制问题的求解结果,利用拉格朗日变分方法和相对时间坐标上导致极值场的反双曲窦型磁化曲线的数学模型,得到了该问题的解。电动汽车的相对速度及其驱动电机定子绕组中的相对电流。
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引用次数: 0
System Analysis of the Sizes of the Fragment of Images of Aerial Photography of Agricultural Lands for the Search of Anomalies in these by Machine Learning Methods 基于机器学习方法的农用地航拍图像碎片大小系统分析及其异常搜索
Pub Date : 2019-06-26 DOI: 10.31649/1997-9266-2019-144-3-75-85
V. Mokin, D. M. Groozman, S. O. Dovhopoliuk, A. O. Lototskyi
Big problems for agricultural lands (ACL) are plant diseases, pests, weeds and other anomalies. The rapid growth of such problem areas is of great harm if they are not found in time, localized and neutralized. With a large area and, often, inaccessibility to individual areas of the field, aerial photography from drones with its subsequent processing by artificial intelligence methods, machine learning, first of all — deep learning, is used to eliminate such problems. Each image is divided into small fragments and analyzed, but the result of the analysis essentially depends on the choice of the size of such fragments. The purpose of the study is to develop an integrated systems approach to analyzing and calculating the smallest fragment of aerial photography of an ACL, which is optimal for many criteria, to search for anomalies in them by the methods of machine deep learning. There has been carried out a review of known approaches to solving the problem of finding such anomalies and the information technologies have been proposed which should be used at the preprocessing, machine deep learning stages and the typical problems which should be eliminated during this, taking into account the specifics of the subject area. The main criteria that should be taken into account to solve the problem are highlighted: the duration of the calculations, the accuracy (minimum error) of the model training, the proximity of the average area of clusters to the given one, subject to a number of restrictions. An expression of the integral criterion for taking into account these criteria and approaches to the choice of their weights are proposed. An algorithm has been developed for applying the proposed approaches and techniques for applying the known methods of machine depth learning and clustering. A real example of the application of this algorithm is given and its efficiency is demonstrated for cases where the most significant (with weighing 0,5) criterion is the duration of the calculations and when the proximity of the average area of clusters to the given one. The proposed set of approaches and techniques for systematic analysis of the size of a fragment of an aerial photography image of the ACL will improve the accuracy and speed of searching for anomalies in them by machine deep learning methods and, in general, will allow for more efficient and timely detection of various plant diseases, weeds, pests, and the like.
农用地(ACL)的大问题是植物病害、害虫、杂草和其他异常。这些问题区域的迅速增长,如果不及时发现、局部化和消除,危害是巨大的。对于大面积且通常无法进入的单个区域,无人机的航空摄影及其随后的人工智能方法处理,机器学习,首先是深度学习,用于消除此类问题。每张图像都被分割成小片段进行分析,但分析的结果本质上取决于这些片段大小的选择。本研究的目的是开发一种集成的系统方法来分析和计算ACL航拍的最小片段,这是许多标准的最佳选择,通过机器深度学习的方法来搜索其中的异常。考虑到主题领域的具体情况,对解决发现此类异常问题的已知方法进行了回顾,并提出了在预处理、机器深度学习阶段应使用的信息技术以及在此过程中应消除的典型问题。要解决这个问题,应该考虑的主要标准是:计算的持续时间、模型训练的准确性(最小误差)、簇的平均面积与给定区域的接近程度,这些都受到一些限制。给出了考虑这些准则的积分准则的表达式,并提出了选择这些准则权重的方法。已经开发了一种算法来应用所提出的方法和技术来应用已知的机器深度学习和聚类方法。给出了该算法应用的一个实际示例,并在最重要(权重为0,5)的准则是计算持续时间以及集群的平均面积与给定区域的接近程度的情况下证明了该算法的效率。本文提出的一套方法和技术,用于系统分析ACL航空摄影图像片段的大小,将通过机器深度学习方法提高搜索异常的准确性和速度,并且通常将允许更有效和及时地检测各种植物疾病,杂草,害虫等。
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引用次数: 0
Analysis of Experimental Data Needed for Synthesis of the Mathematical Model of Predicting the Distribution of Allergen Spring of Municipal Alternaria 城市交替菌变应原分布预测数学模型合成所需实验数据分析
Pub Date : 2019-06-26 DOI: 10.31649/1997-9266-2019-144-3-50-58
V. B. Mokin, V. Rodinkova, M. V. Dratovanyi
To predict the distribution of the allergenic fungal spores that have a negative effect on the health of a large number of people, it is necessary to synthesize predictive mathematical models that interconnect in time the concentration of allergenic fungal spores that spread as a result of the movement of air masses, which is the initial coordinate of the model, and the accompanying meteorological factors such as wind speed, air temperature, air humidity and a number of other factors that are input coordinates of the model. To determine and identificate the structure of the parameters of such predictive mathematical models, we need the results of an experimental study of the interactions between all these coordinates, which in their original form cannot be used directly to identify the above class of mathematical models, since they are nonstationary stochastic. In this paper, the following processing of the results of an experimental study of all these non-stationary stochastic coordinates characterizing the process of distribution of the allergenic fungal spores obtained on the basis of the Vinnitsa National Medical University, leads to such characteristics of these coordinates, which can then be used for synthesis of predictive mathematical models. These characteristics are stationary zonation of coordinates due to the transition from their measured values to their increments and correlation coefficients and autocorrelation and mutual correlation functions, calculated with regard to the increments of all the considered coordinates.
为了预测对大量人群健康产生负面影响的致敏真菌孢子的分布,需要综合预测数学模型,将因气团运动而传播的致敏真菌孢子的浓度作为模型的初始坐标,与伴随的气象因子如风速、气温、空气湿度和其他一些因素是模型的输入坐标。为了确定和识别这类预测数学模型的参数结构,我们需要对所有这些坐标之间的相互作用进行实验研究的结果,由于这些坐标的原始形式是非平稳随机的,因此不能直接用于识别上述一类数学模型。在本文中,根据Vinnitsa国立医科大学获得的表征过敏性真菌孢子分布过程的所有这些非平稳随机坐标的实验研究结果进行以下处理,导致这些坐标的这些特征,然后可以用于预测数学模型的合成。这些特征是坐标的平稳分区,因为从它们的测量值到它们的增量和相关系数以及根据所有考虑的坐标的增量计算的自相关和相互相关函数的过渡。
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引用次数: 0
Evaluation of the Oscillating Power in Asymmetrical Non-Sinusoidal Modes of Electric Networks 非对称非正弦模式下电网振荡功率的评估
Pub Date : 2019-02-28 DOI: 10.31649/1997-9266-2019-142-1-24-30
M. Burbelo, O. V. Stepura, Vinnytsia Ukraine Itc Energy Accounting Ltd.
The possibility of detection and evaluation of the influence of distortion sources (asymmetry and higher harmonics) on the quality of electricity of three-phase networks using instantaneous conditional capacities of the reverse and zero sequences is analyzed. Such sources are nonlinear consumers, whose share in total load increases year by year. Nonlinear consumers consume active power at the main frequency and at the same time generate power to the higher harmonics in the network. Significantly in low voltage networks, there is also a share of consumers with asymmetric load of phases. On the basis of the theory of instantaneous power, instantaneous values are allocated on the basis of which informative values can be formed that allow characterizing the influence of nonlinear and asymmetric consumers on deterioration of the quality of electricity, as well as assessing the inefficiency of the distribution network of the electricity supplying organization. To evaluate the impact of nonlinear and asymmetric consumers, it is expedient to use instantaneous conditional capacities  and , which are essentially the product of instantaneous direct current voltage on the current of the reverse and zero sequence, and to assess the fault of the electricity supply organization, which consists in the ineffective construction of the distribution network — instant conditional capacities  and , which is essentially a product of instantaneous current of direct sequence on the back and zero sequence voltage. The formation of these values is carried out using the system of α, β, 0-coordinates, which greatly simplifies the construction of measuring devices. In the presence of harmonic distortions, the RMS values of conditional capacities  and  grow and make up from one to ten percent relatively to the main power generated by the voltage and current of the main frequency of the direct sequence. In the case of load asymmetry, the average values of these quantities increase. At the same time an increase  and testifies to the lack of power of power transformers and the inappropriate use of transformers with the scheme of winding connection "star / star with zero sequence" for powering nonlinear consumers.
分析了利用反向和零序的瞬时条件容量检测和评估三相电网畸变源(不对称和高次谐波)对电能质量影响的可能性。这类源是非线性用户,在总负荷中所占比重逐年增加。非线性用户在消耗主频有功功率的同时,又向电网中产生高次谐波的电力。值得注意的是,在低压电网中,也有一部分用户具有不对称的相位负荷。在瞬时功率理论的基础上,分配瞬时值,在此基础上形成信息值,可以表征非线性和不对称消费者对电力质量恶化的影响,以及评估供电组织配电网的低效率。为了评估非线性和不对称用户的影响,可以使用瞬时条件容量和,它本质上是瞬时直流电压对反向和零序电流的乘积,并评估供电组织的故障,主要在于配电网的无效建设-瞬时条件容量和,其本质上是背接直序瞬时电流与零序电压的乘积。这些值的形成采用α、β、0坐标系进行,大大简化了测量装置的构造。在存在谐波畸变的情况下,条件容量和的RMS值相对于直接序列主频率的电压和电流产生的主功率增长并占比从1%到10%。在负载不对称的情况下,这些量的平均值增加。同时也增加了电力变压器的功率不足,证明了“星/星零序”绕组连接方案中变压器对非线性用户供电的不当使用。
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引用次数: 0
Improvements of Mechanical Characteristics of Gray Cast Iron by Heat Treatment and Justification of Its Parameters 灰口铸铁热处理力学性能的改善及其参数的确定
Pub Date : 2019-02-28 DOI: 10.31649/1997-9266-2019-142-1-72-77
V. Savuliak, H. A. Hryha, A. Osadchuk
The article discusses the technology of heat treatment of gray cast irons in order to improve their mechanical characteristics by implementing a bainitic transformation of the metal matrix. It is proposed to use the environmentally safe technology of hardening “in two waters” to start the process of transformation of austenite of a gray cast iron matrix into bainite without using environmentally harmful baths with molten alloys or salts, and further complete or partial isothermal decomposition of austenite in air furnaces. This not only improves the environmental performance of the process, but also significantly reduces the cost of it. The definition of rational parameters of the process of heat treatment of gray cast irons was carried out using the method of planning and implementing a multifactor experiment. The adequacy of the results obtained as a result of measurements with the implementation of parallel experiments was checked using Student's criterion and satisfied the requirements, and also allowed to discard insignificant members of the regression equation. The regression model of the influence of process parameters on the hardness of thermally hardened cast iron was tested using the Fisher criterion, which showed its adequacy. Experimental studies to determine the factors that determine the strength of gray cast iron hardened to bainite made it possible to establish rational temporal parameters of heat treatment. It is shown that the exposure time in the furnace at 850 °C before cooling and the exposure time in the furnace with a temperature of 400 °C in the process of austenite decomposition should be limited to 30 minutes. The implementation of heat treatment technology with certain parameters to improve the quality of casting, mass produced at the plants of the region, allowed to increase the compressive strength of cast iron by 1.5 times, the surface hardness by 2 times, and the brand of cast iron to increase from SCH20 to SCH25—SCH30. At the same time, it was possible to reduce emissions of vapors of salts, metals and other products of the interaction of melts with the atmosphere.
本文讨论了灰口铸铁的热处理工艺,通过对金属基体进行贝氏体转变来改善其力学性能。建议采用环保的“两水硬化”技术,在不使用对环境有害的合金或盐液的情况下,启动灰铸铁基体奥氏体向贝氏体转变的过程,并进一步在空气炉中对奥氏体进行完全或部分等温分解。这不仅提高了工艺的环保性能,而且大大降低了成本。采用规划实施多因素试验的方法,确定了灰口铸铁热处理工艺的合理参数。通过平行实验测量得到的结果的充分性使用学生标准进行检查,满足要求,并允许丢弃回归方程中不重要的成员。采用Fisher准则对工艺参数对热硬化铸铁硬度影响的回归模型进行了检验,证明了回归模型的充分性。通过对灰口铸铁贝氏体淬火强度影响因素的实验研究,建立了合理的热处理时间参数。结果表明,冷却前在850℃炉内的暴露时间和奥氏体分解过程中在400℃炉内的暴露时间应限制在30分钟以内。实施具有一定参数的热处理技术,提高铸件质量,在该地区的工厂批量生产,使铸铁的抗压强度提高1.5倍,表面硬度提高2倍,铸铁的牌号从SCH20提高到SCH25-SCH30。同时,也可以减少盐蒸气、金属蒸气和熔体与大气相互作用的其他产物的排放。
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引用次数: 0
Physical Modeling of Erosion Destruction of Teeming Ladle Lining in the Process of Its Exploitation 堆焊钢包开采过程中冲蚀破坏的物理模拟
Pub Date : 2019-02-28 DOI: 10.31649/1997-9266-2019-142-1-65-71
L. Molchanov, O. Lantukh, Y. Synehin
The aim of the work is to determine the conditions for reducing the rate of erosion destruction of teeming ladles lining by flows of liquid metal. A concomitant and inherent positive effect is the reduction of steel pollution by the products of lining destruction (exogenous non-metallic inclusions). In the article there have been discussed the mechanisms of destruction of the refractories of teeming ladles. It is observed a significant effect of erosive destruction of the lining during the steel production from the steelmaking unit and in the process of its filling on its life. The authors have proposed a method of physical modeling of erosive destruction of refractories using the basic principles of the similarity theory. Based on the π-theorem, the authors proposed dimensionless similarity numbers, based on which the model scales were determined, in particular, the scale factors for the refractory hardness, fluid density, linear scale of the model and the rate of destruction of refractory. Using the obtained scales, the authors assembled an experimental facility and developed the methodology of an experiment. For the experiment, large-scale models of ladles with standard and developed scheme of lining were used. After carrying out physical modeling, the depth of lining destruction of the ladle model has been measured using a special technique. Based on the results of measurement, a topographic scheme of the lining destruction of the model ladle for the standard and proposed lining has been drown. It has been determined that the developed lining design provided protection for the “impact zone” and reduced the intensity of lining erosion in the area of joint the walls and the bottom of the ladle by the flows of liquid metal. The average rate of destruction of the bottom when using the developed design of the lining is reduced by 18%. The scientific novelty of the work consists in the development of the theoretical foundations of the physical low-temperature modeling of erosive destruction of the ladles lining and other metallurgical units by high-temperature metal melts. The practical significance of the work is the lining design of the teeming ladles, which provides a long life of the teeming ladles with a simultaneous decrease in the level of steel pollution by exogenous nonmetallic inclusions.
本工作的目的是确定降低液体金属流动对钢包包衬的侵蚀破坏速率的条件。伴随而来的和固有的积极影响是减少衬里破坏产物(外生非金属夹杂物)对钢铁的污染。本文对浇注钢包耐火材料的破坏机理进行了探讨。研究了炼钢机组在炼钢生产和充填过程中对衬板的侵蚀破坏对衬板寿命的影响。利用相似理论的基本原理,提出了一种耐火材料侵蚀破坏的物理模拟方法。基于π定理,提出了无因次相似数,并据此确定了模型尺度,特别是耐火材料硬度、流体密度、模型线性尺度和耐火材料破坏率的尺度因子。利用获得的尺度,作者组装了一个实验设备,并制定了一个实验的方法。试验采用标准的钢包模型和开发的钢包衬里方案。在对钢包模型进行物理建模后,采用特殊技术对钢包模型的衬里破坏深度进行了测量。根据测量结果,提出了标准和建议衬砌模型钢包衬砌破坏的地形图。试验结果表明,所开发的衬砌设计为“冲击区”提供了保护,并降低了液态金属流动对连接壁和钢包底部区域衬砌的侵蚀强度。当使用开发的衬里设计时,底部的平均破坏率降低了18%。这项工作的科学新颖性在于发展了高温金属熔体对钢包内衬和其他冶金装置的侵蚀破坏的物理低温建模的理论基础。本研究的实际意义在于包钢的衬里设计,使包钢的使用寿命延长,同时降低外源非金属夹杂物对钢的污染。
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引用次数: 2
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Visnyk of Vinnytsia Politechnical Institute
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