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Interoperability of Real-Time Drilling Signals at the Rig Site: An Example Based on Mechanical Specific Energy 钻井现场实时钻井信号的互操作性:以机械比能为例
Pub Date : 2023-03-07 DOI: 10.2118/212472-ms
E. Cayeux, B. Daireaux, J. Macpherson, F. Florence, Espen Solbu
Digitalization of the drilling process has the potential to improve drilling data quality and consistency, providing support for drilling optimization, safety and efficiency. A significant barrier to realizing this potential is the data streams from the multitude of service companies, which changes almost daily, with variable definition of each of the real-time signals. This paper provides a solution to this problem: a method describing the semantics of real-time drilling signals in a computer readable format. For illustration, consider the calculation of mechanical specific energy (MSE) in drilling. It is possible to calculate a simple MSE signal in many ways, by using surface or downhole measurements, by applying corrections to the raw data, or by interpreting the equation in alternate ways. There is typically only a delivered value – the underlying details are lost. Semantic graphs bring transparency to the calculation by describing facts about drilling signals that are interpretable by computer systems. This semantic information encompasses details about signal measurement, and about signal calculation, correction, or conversion, yet all without exposing proprietary mathematical methods of calculation. It is possible, using semantic graphs, to assess the meaning and potential application of a signal, and whether or not the quality of the signal is suitable for its intended purpose. A semantic network relies on a vocabulary that defines a specific language dedicated to a particular topic, here drilling signals. The semantic network language is versatile: an existing language can describe new information and newly created signals. This provides a method meeting future needs without having to modify a standard constantly. In practice, each data provider exposes the meaning of its signals in the form of individual semantic networks. Merging these distinct semantic graphs provides a larger set of facts. This opens the possibility for synergies between independent data providers. For instance, applying logical rules infers new information. Since it is possible to query the semantic graph for signals that have certain properties, discovery of the most relevant signals at any time is feasible. By keeping track of modifications made to the semantic network during the drilling operation, it is also possible to post-analyze facts known about the available drilling signals, in an historic perspective. This is essential information for interpreting real-time data during offline data mining. This work is part of the D-WIS initiative (Drilling and Wells Interoperability Standards), a cross-industry workgroup providing solutions to facilitate interoperability of computer systems at the rig site and beyond. The D-WIS workgroup continues to develop the semantic vocabulary. The benefit of a computer interpretable description of the meaning of real-time signal is not limited to signals in real-time. Indeed, the method allows automatic data mining of historical d
钻井过程的数字化有可能提高钻井数据的质量和一致性,为钻井优化、安全和效率提供支持。实现这一潜力的一个重大障碍是来自众多服务公司的数据流,这些数据流几乎每天都在变化,每个实时信号的定义都是可变的。本文提供了一个解决这个问题的方法:一种用计算机可读格式描述实时钻井信号语义的方法。为了说明这一点,可以考虑钻井中机械比能(MSE)的计算。计算简单MSE信号的方法有很多种,可以使用地面或井下测量数据,对原始数据进行修正,或者用其他方法解释方程。通常只有一个交付的值——底层的细节丢失了。语义图通过描述可由计算机系统解释的钻井信号的事实,使计算透明化。这些语义信息包含有关信号测量、信号计算、校正或转换的详细信息,但都没有公开专有的数学计算方法。使用语义图可以评估信号的含义和潜在应用,以及信号的质量是否适合其预期目的。语义网络依赖于定义特定主题的特定语言的词汇表,这里是钻取信号。语义网络语言是通用的:现有的语言可以描述新的信息和新产生的信号。这提供了一种满足未来需求的方法,而不必经常修改标准。在实践中,每个数据提供者以单独的语义网络的形式暴露其信号的含义。合并这些不同的语义图可以提供更大的事实集。这为独立数据提供者之间的协同增效提供了可能性。例如,应用逻辑规则推断新信息。由于可以查询具有某些属性的信号的语义图,因此在任何时候发现最相关的信号是可行的。通过跟踪钻井作业期间对语义网络的修改,还可以从历史的角度对已知的可用钻井信号进行事后分析。这是离线数据挖掘过程中解释实时数据的必要信息。这项工作是D-WIS计划(钻井和油井互操作性标准)的一部分,该计划是一个跨行业工作组,提供解决方案,以促进钻井现场及其他地方计算机系统的互操作性。D-WIS工作组继续开发语义词汇。实时信号含义的计算机可解释描述的好处不限于实时信号。实际上,该方法允许对历史数据集进行自动数据挖掘,方便了机器学习方法的应用。
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引用次数: 1
Pressure On-Demand - Hybrid Electric BOP Control Systems 按需压力-混合电动防喷器控制系统
Pub Date : 2023-03-07 DOI: 10.2118/212555-ms
M. Givens, M. Olson, Joseph Hope, Samantha Beim
Changing well control requirements have increased accumulator volumes for the operation of Blow Out Preventer (BOP) stacks and diverters, challenging the space available for the BOP control system equipment on today's rigs. Koomy or Land Closing Units (LCUs) use potential energy stored in accumulators to control the hydraulically actuated BOP Stack and diverter systems. Accumulator systems are limited in their operational capacity because of the inefficiencies created by rapid adiabatic gas expansion and the pressure and flow decay over the function stroke. By changing the approach from stored energy in accumulators to energy on-demand, the hybrid electric BOP control system will expand the operational capacity drilling rigs. The implementation of a hybrid-electric pressure on-demand BOP control system can reliably address this challenge by providing indefinite usable volume and a more reliable platform with a smaller footprint and value-added performance. Feedback loops will provide on demand flow to better match the operation and shear curves of the individual functions, eliminating the BOP closing time and response constraints that challenge traditional accumulator systems. This paradigm shift will remove the usable volume constraint as the pump on-demand system provides an indefinite amount of flow at the maximum rated working pressure of the operating piston.
不断变化的井控要求增加了防喷器(BOP)堆叠和分流器的蓄能器体积,挑战了当今钻井平台上防喷器控制系统设备的可用空间。Koomy或陆地关闭装置(lcu)利用储存在蓄能器中的势能来控制液压驱动的防喷器组和分流器系统。由于快速绝热气体膨胀造成的效率低下以及在功能行程中压力和流量的衰减,蓄能器系统的运行能力受到限制。通过将蓄能器存储的能量转变为按需能量,混合电动防喷器控制系统将扩大钻机的操作能力。采用混合电动压力按需防喷器控制系统,可以提供无限的可用容量和更可靠的平台,占地面积更小,性能更高。反馈回路将根据需求提供流量,以更好地匹配单个功能的运行和剪切曲线,消除传统蓄能器系统所面临的防喷器关闭时间和响应限制。这种模式的转变将消除可用体积的限制,因为泵按需系统在操作活塞的最大额定工作压力下提供无限量的流量。
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引用次数: 0
Field Deployment of a LSTM Neural Network Tool for the Rock Formation Consolidation Inference of Brazilian Sandstone Reservoirs LSTM神经网络工具在巴西砂岩储层地层固结推断中的现场应用
Pub Date : 2023-03-07 DOI: 10.2118/212486-ms
Fabio Rodrigues Gonçalves da Silva, Victor Hugo Ribeiro Carriço, Alexandre Zacarias Ignácio Pereira, André Leibsohn Martins
The objective of this work is to present a methodology based on the analysis of drilling parameters to infer if a reservoir formation is well consolidated or not, as a support to the selection of sand control strategies. This work proposes a statistical classification model and the usage of a memory based neural network, known as LSTM (long short-term memory) network. This model explores time series characteristics of the problem and it is validated using a cross strategy. Training performance is evaluated using F1-score, which is a metric that balances precision (percentage of true positives compared to false positives) and recall (percentage of true positives compared to false negatives), chosen because the dataset is unbalanced, there are more samples of one class than the other. The dataset consists of pre-tagged wells, each of them with at least nine hours of drilling data. Considering 48 cases from different drilled wells, the model was trained to learn how to tag between both patterns. The model analyzes 23 different drilling variables to reach a conclusion. After training the model, tests were performed and the results showed a high identification efficiency: around 90% of accuracy. That way, mechanical data analysis from the drilling process plays a very important role, supplementing that information and allowing a better understanding of formation behavior by employing what can be considered full-size and a real-time scratch test. Match the collected data with those from wells in which there is logging information, provides geomechanics calibration, and allows consistent rock profiling. It helps to define not only if there is a need for sand control but also the kind of technique to be applied to the analyzed formation accordingly to its consolidation state. The impact of that information is expressive to the completion process. This feature will be very useful in Brazilian post-salt wells that present sandstone as its reservoir rock formation. Also, as this tool was designed to run in a drilling digital twin, it can be automatically run as soon as the total depth is reached in the drilling phase, providing a fast insight to anticipate completion design. It is the first time in literature that this approach is used for this specific objective: define if a gravel pack or even any kind of sand control is indeed necessary to be installed based on information gathered while drilling the well. Its great results led this tool to the deployment phase. This work also aims to illustrate the first outcomes of that application in real-time decision-making.
这项工作的目的是提出一种基于钻井参数分析的方法来推断储层是否胶结良好,作为防砂策略选择的支持。这项工作提出了一个统计分类模型,并使用了一个基于记忆的神经网络,称为LSTM(长短期记忆)网络。该模型探索了问题的时间序列特征,并使用交叉策略进行了验证。训练性能使用F1-score进行评估,这是一个平衡精度(真阳性与假阳性的百分比)和召回率(真阳性与假阴性的百分比)的指标,因为数据集是不平衡的,一个类的样本多于另一个类。该数据集由预先标记的井组成,每口井至少有9小时的钻井数据。考虑了来自不同钻井的48个案例,对模型进行了训练,学习如何在两种模式之间进行标记。该模型分析了23个不同的钻井变量,得出结论。对模型进行训练后进行测试,结果显示识别效率很高,准确率在90%左右。通过这种方式,钻井过程中的机械数据分析发挥了非常重要的作用,补充了这些信息,并通过采用全尺寸和实时划痕测试来更好地了解地层行为。将收集到的数据与有测井信息的井的数据相匹配,提供地质力学校准,并允许一致的岩石剖面。它不仅有助于确定是否需要防砂,还有助于根据所分析地层的固结状态确定应用哪种技术。这些信息对完成过程的影响是表达性的。该特性在巴西以砂岩为储层的盐后井中非常有用。此外,由于该工具是为钻井数字孪生体设计的,因此在钻井阶段,一旦达到总深度,它就可以自动下入,从而快速预测完井设计。这是文献中第一次将这种方法用于特定的目标:根据钻井过程中收集的信息,确定是否需要安装砾石充填或任何类型的防砂措施。其出色的结果使该工具进入了部署阶段。这项工作还旨在说明该应用在实时决策中的第一个结果。
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引用次数: 0
Applying a Downhole Drilling Mechanics Tool to Improve Operational Procedures and Rig Operating Systems in Horizontal Wells 应用井下钻井力学工具改进水平井作业流程和钻机操作系统
Pub Date : 2023-03-07 DOI: 10.2118/212520-ms
Isaac S Fonseca, M. Isbell, Austin Groover
Managing drilling dysfunction is key to safely drilling horizontal wells in harsh environments. However, extended horizontal wells with long open-hole intervals complicate identifying and addressing dynamic drilling problems using surface measurements. The latest generation downhole drilling mechanics tool uses high-frequency measurements to characterize drilling patterns and dysfunctions in turn, is used to improve rig operational practice and drilling system design. This paper describes how to capture and analyze downhole drilling data sets, identify areas for improvement, and address them by improving operational rig processes and the drilling system design. The approach is applied with two different operators using two different rig operating systems with two different contractors in two different basins with varying systems of drilling and muds. The drilling process is characterized in different ways, and energy management is closely evaluated using surface and downhole measurements for a comprehensive system perspective. The authors break down operational activities into processes and apply process improvement concepts to improve drilling outcomes regarding safety, quality, delivery, and cost. The process improvements are sustained by a combination of drilling system design improvement and drilling operation process automation. Examples of the processes improved throughout a well are the repetitive activities completed during drilling a stand of drill pipe (typically about 95’ in length)), an on-bottom transition with the drilling assembly, rotary drilling, and slide drilling operation with conventional steerable systems, and an off-bottom transition. The improvements have saved a trip for two- and three-mile horizontal sections where multiple runs are typical. This paper describes and demonstrates a repeatable approach to using the drilling rig system, downhole drilling system, and body of operational practice to break down the drilling of an interval into processes for improvement. Using a downhole drilling mechanics sub to characterize energy management and qualify operational practice allows a process improvement approach to managing downhole behaviors with drilling rig control systems.
控制钻井功能障碍是恶劣环境下水平井安全钻井的关键。然而,对于长裸眼井段的大水平井来说,使用地面测量来识别和解决动态钻井问题变得更加复杂。最新一代的井下钻井力学工具使用高频测量来表征钻井模式和功能障碍,进而用于改进钻机操作实践和钻井系统设计。本文介绍了如何捕获和分析井下钻井数据集,确定需要改进的领域,并通过改进操作钻机流程和钻井系统设计来解决这些问题。该方法应用于两家不同的运营商,使用两种不同的钻机操作系统,与两家不同的承包商在两个不同的盆地,使用不同的钻井系统和泥浆。钻井过程具有不同的特点,并且通过地面和井下测量来全面评估能源管理。作者将作业活动分解为多个流程,并应用流程改进概念来改善钻井结果,包括安全、质量、交付和成本。钻井系统设计的改进和钻井作业过程的自动化相结合,使工艺改进得以持续。在整口井中,改进的过程包括在钻一根钻杆(通常长度约95英尺)期间完成的重复活动,使用钻井组合进行底部过渡,使用常规导向系统进行旋转钻井和滑动钻井作业,以及离开底部过渡。这些改进为通常需要多次下入的2英里和3英里水平段节省了一次下钻。本文描述并演示了一种可重复使用的方法,即使用钻机系统、井下钻井系统和大量的作业实践,将一段井段的钻井分解为改进的过程。使用井下钻井力学短节来描述能源管理特征,并验证操作实践,可以通过钻井控制系统来管理井下行为,从而实现流程改进。
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引用次数: 0
Deployment of a Hybrid Machine Learning and Physics Based Drilling Advisory System at the Rig Site for ROP Optimization 在钻井现场部署基于机器学习和物理的混合钻井咨询系统,以优化机械钻速
Pub Date : 2023-03-07 DOI: 10.2118/212515-ms
M. Behounek, K. Mckenna, T. Thetford, T. Peroyea, Michael Roberts, J. Pearce, G. Hickin, P. Ashok, M. Yi, D. Ramos
During well construction, automatic monitoring of the sensor signals for drilling dysfunction detection through pattern recognition algorithms is key to improving rate of penetration (ROP) and preventing tool failure. The addition of physics-based models can enable further improvement, but often one is limited by the contextual data needed by these models, as well as the computational power available at the edge. This paper details the successful field deployment of a system that address these challenges. The dysfunction tracking algorithms used were built using Bayesian networks as base models and validated using downhole data. Physics based models in the advisory system are used to compute the first five modes of natural frequencies for axial, torsional and lateral vibration. The contextual data required for the calculations consists of the bottom hole assembly (BHA) and survey data. Scripts were deployed to transfer this data directly from the operator's database to rig site. This system has been deployed on rigs in the US for over 4 years now, and the fact that they are being actively used to this day is a testament to its success. A key enabler here is the automatic transfer of contextual data from the office database to the rig site. The contextual data used in the model is something the crew have to input into the office database outside the needs of the advisory system. So, a process was already in place to properly record this information, and that worked to the advantage of the system. Eliminating the need to re-enter this data at the rig site was key to the success of this advisory system. Using the physics-based model, critical RPM bands are plotted on the drilling advisory screen to alert the driller whenever they are near an RPM that needs to be avoided. Visual indicators on a weight on bit (WOB)-RPM grid provide guidance to the driller on which direction to move the parameters to avoid dysfunctions and optimize drilling. Physics based models nicely complement data-based ML models in an advisory system, but real-world application of such combined systems are limited due to reasons such as timely availability of contextual data at the rig-site, or the need for contextual data that is not readily measured. In this paper, we demonstrate how the problem can be solved, and provide guidance for larger adoption of the process followed by team.
在施工过程中,通过模式识别算法对传感器信号进行自动监测,以检测钻井故障,这是提高机械钻速和防止工具故障的关键。添加基于物理的模型可以实现进一步的改进,但通常受到这些模型所需的上下文数据以及边缘可用的计算能力的限制。本文详细介绍了解决这些挑战的系统的成功现场部署。使用的功能障碍跟踪算法以贝叶斯网络为基础模型,并使用井下数据进行验证。在咨询系统中使用基于物理的模型来计算轴向、扭转和横向振动的前五阶固有频率。计算所需的背景数据包括底部钻具组合(BHA)和测量数据。使用脚本将数据直接从作业者的数据库传输到钻井现场。该系统已经在美国的钻井平台上使用了4年多,并且至今仍在积极使用,这证明了它的成功。这里的一个关键促成因素是从办公室数据库到钻井现场的上下文数据的自动传输。模型中使用的上下文数据是工作人员必须在咨询系统需求之外输入办公室数据库的数据。因此,已经有了一个适当记录这些信息的过程,这对系统有好处。无需在钻井现场重新输入这些数据是该咨询系统成功的关键。使用基于物理的模型,在钻井咨询屏幕上绘制出关键的RPM波段,当他们接近需要避免的RPM时,就会提醒司钻。钻压-转速(WOB -RPM)网格上的可视化指示器为司钻提供了移动参数方向的指导,以避免功能障碍并优化钻井。在咨询系统中,基于物理的模型很好地补充了基于数据的ML模型,但由于钻井现场的上下文数据的及时可用性或对上下文数据的需求不易测量等原因,这种组合系统的实际应用受到限制。在本文中,我们将演示如何解决问题,并为团队更大范围地采用该过程提供指导。
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引用次数: 0
Facts, Fallacies and Pitfalls of Using Mechanical Specific Energy (MSE) – Part 1 使用机械比能(MSE)的事实、谬误和陷阱-第1部分
Pub Date : 2023-03-07 DOI: 10.2118/212508-ms
Robello Samuel, G. Mensa-Wilmot
Over the years, some researchers have used Mechanical Specific Energy (MSE), which is said to represent the amount of energy needed to drill a unit volume of rock, to quantify drilling efficiency. MSE was originally introduced by Teal for the mining industry in 1964. Since then, MSE has taken different forms for other reasons, based on its interpretation, and intended use. This paper provides a comprehensive review of MSE in general, discusses its different forms and narratives, and draws the readers' attention to common (and not so common) facts, pitfalls, and fallacies, of using MSE. It has been found that these specific energy concepts are held as true for all predictive purposes in drilling, amended and promoted beyond the original framework. The paper analyzes all the equations presented in the past and quantifies each component of the equations. The hydraulic terms used alongside the mechanical terms are also discussed. Extensive simulations have been carried out and will be reviewed in this paper by quantifying the energy under each term based on rate of penetration effects and implications. We aimed to demonstrate in this paper, the theoretical grounds for pitfalls and fallacies in using MSE. MSE is made up of two components: torsional energy and thrust energy. The results have shown that the thrust term is much smaller than the second torsional energy term and in most of the cases, about 2% or less. Hence, it could be neglected and thereby the equation results in the form of inverse of the rate of penetration (ROP) making the calculated MSE value redundant when the actual ROP is available. The results also have shown that when the hydraulic energy term is subtracted from the MSE equation, it results in negative rate of penetration and thereby shows a fundamental flaw in the system formulation. The purposed and merits of MSE use, by some researchers to identify drilling dysfunctions, will also be highlighted. In this process, it has been shown that nonlinear "torque wedging" causes inaccuracies in dysfunctions identification and discussions. Also, the field data presented in the paper shows that mechanical energy is not a ratio of input energy and rate of penetration. Moreover, none of the studies have accounted accurately for the effects of bit wear and motor wear on MSE. It has been found that overall, the concept relating to dysfunction quantification is a self-destructive process, which has spread from paper to paper without the required checks and verifications for accuracy. The underpinning discussions have been backed and demonstrated with numerical examples. The paper provides the pitfalls in the omissions of some of the assumptions in various MSE models used by engineers. This helps the users to carefully plan, design, engineer and construct the wells.
多年来,一些研究人员一直使用机械比能(MSE)来量化钻井效率,据说MSE代表了钻取单位体积岩石所需的能量。MSE最初是由蒂尔公司在1964年为采矿业引入的。从那时起,基于其解释和预期用途,MSE采取了不同的形式。本文对MSE进行了全面的综述,讨论了其不同的形式和叙述,并提请读者注意使用MSE的常见(和不常见)事实、陷阱和谬误。人们发现,这些特定的能源概念适用于钻井中的所有预测目的,并在原始框架的基础上进行了修正和推广。本文对以往提出的所有方程进行了分析,并对方程的各个组成部分进行了量化。与机械术语一起使用的水力术语也进行了讨论。已经进行了大量的模拟,并将在本文中通过根据渗透速率效应和影响对每个项下的能量进行量化来进行回顾。我们的目的是在本文中证明,在使用MSE陷阱和谬误的理论依据。MSE由两部分组成:扭转能和推力能。结果表明,推力项比第二扭能项小得多,在大多数情况下约为2%或更小。因此,它可以被忽略,因此方程的结果是钻速(ROP)的倒数形式,当实际ROP可用时,计算的MSE值是多余的。结果还表明,当从MSE方程中减去水力能项时,会导致贯入率为负,从而显示出系统公式的根本缺陷。一些研究人员还将强调使用MSE来识别钻井功能障碍的目的和优点。在此过程中,非线性“扭矩楔入”导致了功能障碍识别和讨论的不准确性。此外,本文提供的现场数据表明,机械能不是输入能量与穿透率的比值。此外,没有一项研究准确地解释了钻头磨损和电机磨损对MSE的影响。总的来说,与功能障碍量化有关的概念是一个自我毁灭的过程,它在没有必要的准确性检查和验证的情况下从一篇论文传播到另一篇论文。这些基本的讨论已经得到了数值例子的支持和证明。本文提供了工程师使用的各种MSE模型中遗漏一些假设的陷阱。这有助于用户仔细规划、设计、工程和施工井。
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引用次数: 1
Energy-minimizing kinematics for actively morphing flapping-foil thrusters 主动变形扑翼推进器的能量最小化运动学
Pub Date : 2023-03-07 DOI: 10.5957/some-2023-017
D. Anevlavi, E. Filippas, K. Belibassakis
Bio-inspired thruster designs based on flapping-foils have the potential to achieve high efficiency and stealth, thus allowing for an extension of the overall operational capabilities of autonomous underwater vehicles (AUVs) propelled solely using foils. In this work, we produce thruster designs with enhanced propulsive performance by introducing prescribed chordwise and spanwise changes in the geometry during each flapping-cycle, i.e. active morphing, with optimally tuned parameters to further mimic aquatic locomotion. The reference design performs a thrust-producing combination of out-of-phase heaving and pitching motions, whereas for the evaluation of each candidate design, a cost-effective GPU-accelerated boundary element solver (BEM) is proposed.
基于扑翼的仿生推进器设计具有实现高效率和隐身的潜力,从而可以扩展仅使用扑翼推进的自主水下航行器(auv)的整体操作能力。在这项工作中,我们通过在每个扑动周期中引入规定的弦向和展向几何变化(即主动变形)来设计具有增强推进性能的推进器,并通过优化参数进一步模拟水生运动。参考设计执行了非相位起伏和俯仰运动的推力产生组合,而对于每个候选设计的评估,提出了一种经济高效的gpu加速边界元求解器(BEM)。
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引用次数: 0
Successful Field Implementation of an Integrity-Focused Digital Monitoring System for Tubular Running in a Challenging Thermal ERD Application 在具有挑战性的热ERD应用中,成功实施了以完整性为重点的管柱下入数字监控系统
Pub Date : 2023-03-07 DOI: 10.2118/212482-ms
S. Taubner, Marius Bordieanu, Daniel Dall'Acqua
Horizontal liners in extended-reach drilling (ERD) wells can experience severe loading during running. Sometimes, downhole loads approach the limits of the tubular system and must be actively managed to ensure long-term well integrity. This paper describes a Canadian thermal operator's approach to managing installation and service performance of slotted liner and wire-wrapped screen systems in a steam-assisted gravity drainage (SAGD) application with unwrapped reach ratios approaching 13:1, and the associated evolution of liner running practices. The Operator's approach combines well-characterized liner body installation loading limits and a rigsite digital solution that leverages available measurements and a real-time torque-and-drag and tubular integrity monitoring system to inform the drilling team during running. Surface loads and rates measured by the rig are used as input to top-down torque-and-drag analysis to estimate downhole load distributions. Those downhole load estimates are then compared to the local loading limits of the liner at all depths. These local loading states (and their associated uncertainties) are integrated into a safe surface loading envelope that is displayed to the drilling team and updated in real time to support running decisions. The evolution of the Operator's running practices has provided a strong basis for confidence in protecting a critical tubular system, and over 250 liner runs have been monitored to date using the digital system. Prior to implementing the system, a conservative approach to managing downhole loads during liner running was used. The integration of a strong engineering basis for the tubular structure with top-down torque-and-drag analysis and uncertainty characterization has provided a running optimization basis and measurable indicators of tubular health that can serve as an enduring quality record and be referenced for the remainder of the well life. Forecasting of running loads and liner limits to total depth has also enabled early recognition of running challenges and opportunities for optimization. Interestingly, the edge-deployed digital system has also led to operational efficiencies during the running process. Running stages involving higher risk to tubular integrity are recognized early and treated with due care, as are opportunities for increasing the efficiency of certain parts of the running process. As the Operator considers longer-reach wells, the system also provides insights into likely running challenges and provides strong history-match datasets that provide a field-calibrated basis for predicting running and tubular integrity limits. The Operator leveraged a novel digital methodology for monitoring liner system integrity during well construction. The ongoing use of this system has allowed optimization of planning, real-time, and post-run practices, and provides a well-conditioned historical dataset for future well planning. The methodology has enabled the Operator to
大位移钻井(ERD)中的水平尾管在运行过程中可能会受到严重的载荷。有时,井下载荷接近管柱系统的极限,必须积极管理,以确保井的长期完整性。本文介绍了加拿大一家热作业公司在蒸汽辅助重力泄放(SAGD)应用中,对开缝尾管和绕丝筛管系统的安装和服务性能进行管理的方法,该方法的解缠绕深度比接近13:1,以及尾管下入实践的相关演变。作业者的方法结合了典型的尾管体安装载荷限制和现场数字解决方案,利用可用的测量数据、实时扭矩-阻力和管柱完整性监测系统,在钻井过程中通知钻井队。地面载荷和钻机测量的速率被用作自上而下的扭矩-阻力分析的输入,以估计井下载荷分布。然后将这些井下载荷估计值与尾管在所有深度的局部载荷极限进行比较。这些局部加载状态(及其相关的不确定性)被集成到一个安全的地面加载包中,显示给钻井团队,并实时更新,以支持运行决策。作业者的下入实践的发展为保护关键管柱系统提供了坚实的基础,迄今为止,该数字系统已经监测了250多次尾管下入。在实施该系统之前,使用了一种保守的方法来管理尾管下入期间的井下载荷。油管结构的强大工程基础与自上而下的扭矩-阻力分析和不确定性表征相结合,为油管健康提供了运行优化基础和可测量指标,这些指标可以作为持久的质量记录,并在井的剩余寿命中作为参考。对下入载荷和尾管对总深度的限制的预测,也有助于早期识别出下入挑战和优化的机会。有趣的是,边缘部署的数字系统还提高了运行过程中的操作效率。对于管柱完整性风险较高的下入阶段,可以及早发现并谨慎处理,同时也可以提高下入过程中某些部分的效率。当作业者考虑更长的井时,该系统还可以洞察可能的下入挑战,并提供强大的历史匹配数据集,为预测下入和管柱完整性极限提供现场校准基础。作业者利用一种新颖的数字方法在施工过程中监测尾管系统的完整性。该系统的持续使用可以优化规划、实时和下入作业,并为未来的井规划提供条件良好的历史数据集。该方法使作业者能够统一钻井工程师、顾问和钻井队的工作,以实现最佳尾管系统的完整性和运行效率。
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引用次数: 0
From preventive to predictive maintenance of ship hulls: The role of SHM 船体从预防性维修到预测性维修:SHM的作用
Pub Date : 2023-03-07 DOI: 10.5957/some-2023-033
Nicholas E. Silionis, K. Anyfantis
Current maintenance procedures for ship hulls are based around a series of time-fixed on-site surveys. The vision for the future of the maritime industry revolves around condition-based hull structural maintenance. The methods and techniques associated with realizing this vision fall within the field of Structural Health Monitoring. The goal of this article is to present the opportunities offered by the design and implementation of hull SHM systems which will enable the transition towards predictive maintenance. The primary focus will be to discuss the different aspects of such a framework as well as potential challenges associated with its development and implementation.
目前的船体维修程序是基于一系列固定时间的现场检查。海运业的未来愿景围绕着船体结构的状态维护。与实现这一愿景相关的方法和技术属于结构健康监测领域。本文的目的是介绍船体SHM系统的设计和实施所提供的机会,这将使向预测性维护的过渡成为可能。会议的主要重点将是讨论这一框架的不同方面以及与该框架的制定和实施有关的潜在挑战。
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引用次数: 1
Failure Knowledge Graphs 故障知识图
Pub Date : 2023-03-07 DOI: 10.5957/some-2023-011
Bojan Vucinic
Failure analysis is the cornerstone of asset management via life-cycle costs optimizations. Knowledge graphs are semantic nets that are the next level of database technology. Machine learning (ML) is a field of inquiry devoted to understanding and building methods that “learn”, that is, methods that leverage data to improve performance on some set of tasks. We propose to structure the machine learning data into knowledge graphs to foster advanced failure analysis leveraging optimum life-cycle costs where costs are considered in the largest possible sense including the cost of human life preservation (safety) and the cost (impact) on the environment.
故障分析是通过生命周期成本优化进行资产管理的基石。知识图是语义网,是数据库技术的下一个层次。机器学习(ML)是一个致力于理解和构建“学习”方法的研究领域,也就是说,利用数据来提高某些任务的性能。我们建议将机器学习数据构建为知识图,以促进利用最佳生命周期成本的高级故障分析,其中成本被考虑在最大的意义上,包括人类生命保护(安全)的成本和对环境的成本(影响)。
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引用次数: 0
期刊
Day 2 Wed, March 08, 2023
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