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Synergistic Technique Enables Top-Drive Cement Head and Casing Running Tool Adapter to Improve Zonal Isolation with Safety and Efficiency in Colombia 协同技术使顶驱水泥头和套管下入工具适配器能够安全高效地改善哥伦比亚的层间隔离
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22009-ea
Fabian Castro, Juan Manuel Arroyave, Sergio Roldan, J. Vela, Nelson Eduardo Garcia
Casing rotation is a mechanical aid that improves fluids displacement efficiency and helps achieve zonal isolation. A Colombian oil company faced its biggest challenge to successfully place cement across zones with washouts, rate restrictions, and difficult mud removal. This paper describes the deployment of a rotating cement head for cementing services on a land operation in Colombia. The Casing Running Tool (CRT) Adapter provided an enhanced system to reduce stuck pipe risks and decrease rig up time. The main solution selected to enhance results was implementing casing rotation; nevertheless, execution had to be completed safely and efficiently. Top-drive cement heads are commonly used in offshore operations. In Colombia, the use of a top-drive cement head was targeted as a safe solution to rotate intermediate and production casings in land operations. This method would allow for rig up, pressure test, and execution of the cement job (including rotation throughout the entirety of the job) without having to break connections or shutdown operations. The main component of the system is the cement head itself, but it was necessary to also incorporate a triple water bushing that serves to connect the cement head with casing and cementing plugs for the specified casing size. The system was enhanced by incorporating an adapter that allows connecting the assembly directly to CRT. This configuration enabled us to complete cementing without any connection make-ups during job, which reduced personnel risk and saved any flat time. During the installation process in prior operations, it was necessary to disconnect and rack back the casing running tool and then connect the cement head to the top drive. In some cases, the overall time to perform these actions was about 1 hour and 30 minutes. On certain wells this additional time could increase the risk of stuck pipe and prevent our ability to rotate the casing during cementing. The system has been improved by adding a CRT adapter that joins the cement head to the top drive without disconnecting the CRT. This new system helps mitigate stuck pipe risks by reducing connection time to as little as 10 minutes while safely enabling casing rotation to improve cement isolation. This configuration enables casing rotation during cementing in wells with high torque requirements and stuck pipe risks while improving annular cement placement. The system makes the operation safer and more efficient.
套管旋转是一种机械辅助手段,可提高流体驱替效率,有助于实现层间隔离。哥伦比亚一家石油公司面临着最大的挑战,那就是如何成功地在有冲蚀、速率限制和难以清除泥浆的区域注入水泥。本文介绍了在哥伦比亚陆地作业中使用旋转水泥头进行固井服务的情况。套管下入工具(CRT)适配器提供了一个增强的系统,以减少卡钻风险并缩短起钻时间。为了提高效果,选择的主要解决方案是实施套管旋转;然而,执行必须安全有效地完成。顶驱水泥头通常用于海上作业。在哥伦比亚,使用顶驱水泥头是陆地作业中旋转中间套管和生产套管的安全解决方案。这种方法可以在不中断连接或关井作业的情况下进行钻机、压力测试和固井作业(包括整个作业过程中的旋转)。该系统的主要组成部分是水泥头本身,但也需要包含一个三重水套管,用于连接水泥头与套管和特定套管尺寸的固井塞。该系统通过集成一个适配器得到增强,该适配器允许将组件直接连接到CRT。这种配置使我们能够在作业过程中无需补接即可完成固井,从而降低了人员风险,节省了作业时间。在之前作业的安装过程中,需要断开套管下入工具,然后将水泥头连接到顶驱上。在某些情况下,执行这些操作的总时间约为1小时30分钟。在某些井中,这种额外的时间可能会增加卡钻的风险,并且在固井期间无法旋转套管。该系统经过改进,增加了一个CRT适配器,将水泥头连接到顶部驱动器,而无需断开CRT。该新系统将连接时间缩短至10分钟,同时可以安全地进行套管旋转,从而改善水泥隔离,从而降低卡钻风险。这种配置可以在高扭矩要求和卡钻风险的井固井期间进行套管旋转,同时改善环空固井的位置。该系统使操作更加安全、高效。
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引用次数: 1
Modeling Frac Hits: Mechanisms for Damage Versus Uplift 压裂冲击建模:损伤与隆起的机制
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22194-ms
G. Fowler, D. Ratcliff, M. McClure
Parent/child interactions pose a critical challenge for oil and gas shale producers (Roussel et al., 2013; Yaich et al., 2014; Rimedio et al., 2015; Miller et al., 2016; King et al., 2017; Dhuldhoya and Dusterhoft, 2017; Cipolla et al., 2018; Whitfield et al., 2018; Rainbolt and Esco, 2018; Lindsay et al., 2018; Gale et al., 2018; Scherz et al., 2019; Guo et al., 2019; Jin and Zoback, 2019; Kumar et al., 2020; Zheng et al., 2020; Gupta et al., 2020). The industry has progressed significantly in its understanding of causes and mitigation. However, important uncertainties remain. Fracture driven interactions or more commonly, "frac hits", exhibit varied behaviors in different basins. In the majority of basins, parent wells exhibit production loses after a frac hit. We examine and contrast a case study in the Bakken where production uplift occurs to observations of production loss in a STACK case study in Oklahoma. We show the productivity enhancement in the Bakken case study is driven by proppant transport and fracture conductivity amplification, with no apparent skin or conductivity damage. This suggests that absent specific damage mechanisms, frac hits alone can improve productivity via repressurization and increased propped area. In the STACK case study, fracture conductivity damage reactions must be introduced in order to match the historical data. This suggests that in the STACK, and perhaps other basins, additional processes are occurring in the subsurface to hinder the productivity of wells after frac hits. We postulate that minerology, petrophysics, and reservoir condition differences between basins causes differences in impacts of the fracture driven interactions.
亲子互动对油气页岩生产商构成了严峻挑战(Roussel et al., 2013;Yaich et al., 2014;Rimedio等,2015;Miller et al., 2016;King et al., 2017;Dhuldhoya and Dusterhoft, 2017;Cipolla等人,2018;Whitfield et al., 2018;Rainbolt and Esco, 2018;Lindsay等人,2018;Gale et al., 2018;Scherz等人,2019;郭等人,2019;Jin and Zoback, 2019;Kumar et al., 2020;郑等,2020;Gupta et al., 2020)。该行业在了解原因和缓解措施方面取得了重大进展。然而,重要的不确定性依然存在。裂缝驱动的相互作用,或者更常见的“裂缝冲击”,在不同的盆地表现出不同的行为。在大多数盆地中,母井在压裂后会出现产量损失。我们研究并对比了Bakken地区的一个案例研究,该地区的产量上升与俄克拉荷马州STACK案例研究中对产量损失的观察结果。在Bakken的案例研究中,我们发现产能的提高是由支撑剂运输和裂缝导流能力的扩大所驱动的,没有明显的表皮或导流能力受损。这表明,在没有特定破坏机制的情况下,压裂冲击可以通过加压和增加支撑面积来提高产能。在STACK案例研究中,为了匹配历史数据,必须引入裂缝导电性损伤反应。这表明,在STACK,也许还有其他盆地,在压裂击中后,地下正在发生其他过程,以阻碍油井的产能。我们假设不同盆地的矿物学、岩石物理和储层条件的差异导致裂缝驱动相互作用的影响不同。
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引用次数: 2
Numerical Investigation for Developing Conventional Tight-Oil Formations in the Middle East 中东地区常规致密油地层开发数值研究
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22178-ms
Mohammed G. Althani, E. Ozkan
The rise in oil production in the United States during the last decade resulted from the development of unconventional tight-oil resources. These are oil accumulations in low permeability formations, which are either source rocks or in a proximity to a source rock. There are other types of tight-oil resources that are located in conventional reservoirs with a low permeability matrix. These can be referred to as conventional tight-oil formations. The objective of this paper is to investigate the characteristics of the development strategies for these formations and how they are compared to unconventional tight-oil resources. Using reservoir data representing the properties of the tight-oil formations in the Middle East, a numerical study has been conducted by a commercial simulator with dual-porosity option. The model can simulate the drilling and the hydraulic fracturing in the reservoir. In addition, the model is coupled with geomechanics to capture the stress changes in the formation. The effects of the natural fracture corridors and water production from nearby aquifers on the performance of conventional tight-oil formations are also studied. Sensitivity analysis is conducted on reservoir data, such as the initial reservoir pressure and initial movable water saturation. The simulation results show that, as in the unconventional tight-oil plays, horizontal wells with hydraulic fractures are the best approach to develop conventional tight-oil formations. However, wider spacing of these horizontal wells is warranted if they are intersecting the natural fracture corridors. High water production from nearby aquifers or high initial water saturation is a major challenge and could jeopardize the development outcomes. In addition, lower initial pressure compared to unconventional tight-oil plays may undermine the initial rates, and, unless the matrix permeability is high enough for sustained economic rates, conventional tight-oil resources may not have some of the favorable features of unconventional tight-oil project economics. This paper illustrates the factors affecting of the development strategies for conventional tight-oil formations. Most of the studies available in the literature focus on the development of conventional high/medium permeability formations or unconventional tight-oil formations. This paper provides insights into the development for a different category of oil resources that has a high potential in the Middle East and other parts of the world.
美国近十年来石油产量的增长是由于非常规致密油资源的开发。这些是低渗透地层中的石油聚集,这些地层要么是烃源岩,要么是在烃源岩附近。还有其他类型的致密油资源位于低渗透基质的常规储层中。这些可以被称为常规致密油地层。本文的目的是研究这些地层的开发策略特征,并将其与非常规致密油资源进行比较。利用代表中东致密油储层性质的储层数据,利用具有双孔隙度选项的商业模拟器进行了数值研究。该模型可以模拟储层的钻井和水力压裂过程。此外,该模型还与地质力学相结合,以捕捉地层中的应力变化。研究了天然裂缝通道和附近含水层产水对常规致密油储层性能的影响。对储层初始压力、初始可动含水饱和度等储层数据进行敏感性分析。模拟结果表明,在非常规致密油储层中,水平井水力压裂是开发常规致密油储层的最佳途径。然而,如果这些水平井与天然裂缝走廊相交,则需要更大的间距。附近含水层的高出水量或高初始含水饱和度是主要挑战,可能会危及开发成果。此外,与非常规致密油相比,较低的初始压力可能会影响初始产量,除非基质渗透率足够高,以维持经济产量,否则常规致密油资源可能不具备非常规致密油项目经济效益的一些有利特征。阐述了影响常规致密油储层开发策略的因素。现有的研究大多集中在常规高/中渗透地层或非常规致密油地层的开发上。本文为中东和世界其他地区具有高潜力的另一类石油资源的开发提供了见解。
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引用次数: 0
Enhancing Slurry Pumping Efficiency, Improving Cement Coverage, and Ensuring Zonal Isolation with Temperature-Triggered Anti-Settling Technology 利用温度触发防沉降技术提高泥浆泵送效率,提高水泥覆盖率,确保层间隔离
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22019-ms
Xiangyu Liu, Dominique Matthews, S. Craig, R. Martanto, Dominic E. L. Ong, David Edgar
A stable cement slurry is critical to the success of a cementing job, from cement placement to long-term zonal isolation. Conventional anti-settling (AS) additives, such as clays and polysaccharides, are commonly applied to improve cement slurry stability, but they are only effective for low-to-mid temperature applications (up to 260°F) due to high temperature thermal thinning effects or thermal degradation. To compensate for such thermal thinning or thermal degradation effects, higher doses of AS additives are often applied, which inadvertently increase slurry placement difficulty with minimal improvement to slurry stability. This paper presents the performance of a novel, thermally activated, free-flowing, and easy-to-use temperature-triggered anti-settling (TTAS) agent that can help reduce the overall AS additive usage, prevent solids settling, and mitigate the formation of free fluid at 200-350°F or higher while having minimal effect on slurry rheology prior to activation. The performance of this novel TTAS agent was evaluated against conventional AS additives, including bentonite clay, diutan gum, and a commercial AS product in 16-lbm/gal and 18-lbm/gal Class H cement slurries. Static sedimentation (SS) and dynamic sedimentation (DS) tests revealed that the conventional AS agent-containing slurries exhibited mixability concerns, noticeable settling at downhole condition and gelation tendency. By contrast, the TTAS agent-containing slurries exhibited good mixability, no adverse effect on rheology at 80°F, and improved slurry stability, evidenced by less than ½ inch cone height and less than 1-lbm/gal differential density (Δρ) in dynamic sedimentation test using as low as 0.3% bwoc dosage.
稳定的水泥浆对于固井作业的成功至关重要,从固井到长期的层间隔离。传统的抗沉降(AS)添加剂,如粘土和多糖,通常用于改善水泥浆的稳定性,但由于高温热稀释效应或热降解,它们仅在中低温(高达260°F)的应用中有效。为了补偿这种热稀释或热降解效应,通常使用更高剂量的AS添加剂,这无意中增加了浆液放置的难度,而对浆液稳定性的改善却微乎其微。本文介绍了一种新型的、热激活的、自由流动的、易于使用的温度触发抗沉降剂(TTAS)的性能,它可以帮助减少总体AS添加剂的使用,防止固体沉降,并在200-350°F或更高的温度下减少自由流体的形成,同时在激活前对泥浆流变学的影响最小。在16-lbm/gal和18-lbm/gal H级水泥浆中,与传统的AS添加剂(包括膨润土粘土、日坦胶和一种商业AS产品)相比,对这种新型的TTAS剂的性能进行了评估。静态沉降(SS)和动态沉降(DS)试验表明,常规含AS剂的矿浆存在可混合性问题,在井下有明显的沉降和凝胶化倾向。相比之下,含TTAS剂的浆料表现出良好的可混合性,在80°F时对流变性没有不利影响,并且浆料稳定性得到改善,在低至0.3% bwoc的动态沉降试验中,锥体高度小于1 / 2英寸,差密度小于1磅/加仑(Δρ)。
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引用次数: 0
Optimization and Thermal Performance Assessment of Elliptical Pin-Fin Heat Sinks 椭圆针翅式散热器的优化及热性能评价
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22667-ea
Dr Husam Rajab, Professor Apostolos Pesyridis, Dr Miltiadis Kourmpetis, Dr Saeed Al-Noman
Heat transfer and fluid flow analyses are employed in this study to optimize the geometry of elliptical pin-fin heat sinks. An entropy minimization technique is employed to optimize the the overall thermal performance of elliptical pin-fin heat sinks (EPFHS). The performance of EPFHS is identified by its thermal resistance and pressure drop. because they substantially affect the the thermal resistance during forced convection cooling of electronics. The design of EPFHS of different configurations are studied and the thermal and hydraulic behaviors are compared. Entropy generation rate is obtained using mass, energy and entropy balance over a control volume. The average heat transfer coefficient of EPFHS is developed using an energy balance equation over the control volume. This heat transfer coefficient is a function of the heat sink material, fluid properties, fin geometry, pin-fin configuration. The selected materials are alumium, and copper.
本文采用传热和流体流动分析方法对椭圆鳍形散热器的几何结构进行了优化。采用熵最小化技术对椭圆管肋式散热器的整体散热性能进行了优化。EPFHS的性能是通过其热阻和压降来确定的。因为它们在很大程度上影响了电子器件强制对流冷却过程中的热阻。研究了不同结构的EPFHS的设计,并对其热性能和水力性能进行了比较。熵生成率是通过控制体积上的质量、能量和熵平衡来获得的。利用控制体积上的能量平衡方程计算了EPFHS的平均换热系数。传热系数是散热器材料、流体特性、翅片几何形状、鳍片结构的函数。选用的材料是铝和铜。
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引用次数: 0
Corporate Social Responsibility CSR and Citizenship Engagement 企业社会责任、企业社会责任和公民参与
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22073-ea
K. Yateem, Mohammed Al Dabbous, Mohammed Khanferi
The main objective of the paper is to outline a well-established CSR program and covers a number of special social engagement events throughout the years covering diverse demographics in collaboration with multiple organizations and corporate entities of technical/professional societies and academia to effectively collaborate and conduct major activities such as: Community awareness aiming to engage the local communities and promote the awareness of environmental conservation. Safety and environmental awareness for school students to learn tips about protecting the environment and home fire safety. Blood donation campaigns. This paper associates the development and delivery of various programs toward serving the local content and emphasis upon the science, technology and engineering. The program is a series of hands-on workshops, 2 days per week in three tracks: science, electronics and robotics. It aims to attract more females participating in STEM fields (science, technology, engineering and math) by training teachers, engaging the students, and connecting them with female role models working in STEM fields. The successful implementation of the subject programs has granted a top corporate performance of corporate social responsibilities. The program firmly believes in educating the local communities through workshops, campaigns, trips and awareness sessions. A number of sessions have been arranged with great participation and enthusiasm. Furthermore, professionals facilitated the delivery of petroleum engineering modules in participation of the government's gifted students’ program in collaboration with the Society of Petroleum Engineers (SPE) – Kingdom of Saudi Arabia Section. This participation serves the role of attracting high achieving students to join the energy industry by showing them the exciting career opportunities the industry has to offer. Finally, blood donations have contributed to the health of the community as part of HSSE and CSR program. The paper will also touch upon the initiation of the internal guidelines for handling the social program including the required themes, health, safety and environment (HSE) and related topics, as well as the process of coordinating such endeavors.
该文件的主要目标是概述一个完善的企业社会责任计划,并涵盖了多年来与多个组织和技术/专业协会和学术界的企业实体合作的一些特殊的社会参与活动,涵盖了不同的人口统计数据,以有效地合作和开展主要活动,例如:社区意识旨在吸引当地社区并促进环境保护意识。安全及环保意识课程,让学生了解保护环境及家居消防安全的贴士。献血运动。本文将各种项目的发展和交付联系起来,以服务于当地内容,并强调科学、技术和工程。该计划是一系列实践研讨会,每周2天,分为科学,电子和机器人三个方面。它旨在通过培训教师、吸引学生并将她们与STEM领域的女性榜样联系起来,吸引更多女性参与STEM领域(科学、技术、工程和数学)。学科项目的成功实施,使企业在社会责任方面的表现名列前茅。该项目坚信通过研讨会、活动、旅行和提高认识课程来教育当地社区。我们安排了一些会议,与会者踊跃参与。此外,在与石油工程师协会(SPE)沙特阿拉伯王国分会合作的政府天才学生项目中,专业人员促进了石油工程模块的交付。通过向学生展示能源行业提供的令人兴奋的职业机会,这种参与起到了吸引优秀学生加入能源行业的作用。最后,作为HSSE和CSR计划的一部分,献血为社区健康做出了贡献。本文还将触及处理社会项目的内部指导方针的启动,包括所需的主题,健康,安全和环境(HSE)和相关主题,以及协调这些努力的过程。
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引用次数: 0
Collaborative Web Based Platform for 3D Reservoir Characterization and Geosteering Planning on the Cloud 基于协同网络的云上三维储层表征和地质导向规划平台
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22203-ea
G. Santoso, J. Denichou, W. Al-Alqum, M. Zeidan, Mohammed Satti
New developments in Machine Learning and Artificial Intelligence-based interpretations are bringing a step change in the integration of multi-physic evaluations and management of reservoirs in real time. But it also requires game-changing digital developments to deliver the larger computing power required and to facilitate their access to multi-disciplinary (and sometime not co-located) team of experts and decision makers. This communication is sharing our experience of a web-based collaborative platform integrating operator's application used to produce realistic geological models and a service company's advance multi-dimension modeling and inversion supporting latest Logging While Drilling formation evaluation workflows. The system is now routinely used in case studies, allowing users to perform pre-job well placement feasibility analysis and post-job model refinement. The technology behind is a modular Web platform that hides all the complexity of the modeling and inversions algorithms. Users can; Upload their data to the application's virtual file system. Visualize 2D and 3D models, Launch modeling jobs for Ultra-Deep Azimuthal Resistivity (UDAR) and conventional formation evaluation measurements and finally monitor the inverted images unfold as the job progresses, all in the web browser. The system enables multiple users to view and edit the shared models and observe and control the same job in a collaborative way. The simulation codes are run on the remote clusters or on the cloud. We will present the application of platform and models for 3D characterization in Norwegian continental shelf wells. The examples illustrate mapping of 2D and 3D structural complexity and how the system is used to update reservoir geomodels. The platform is also used to identify optimal well position; define geosteering strategies in the pre-job planning phase, as well as to evaluate sensitivities, depth of investigation in specific scenarios and to analyze how the structural model uncertainties may be affecting the interpretation. Modeling and inversion are used to assess how structural complexities, lithological changes, oil-water contacts and saturation could be encounter in simulating future production. It is a key for quantitative robust interpretation and geomodels update. The platform allows fast deployment of latest research modeling and inversion prototypes. We finally present the latest results of full 3D modeling and various flavors of 2D imaging inversion results from multiple wells, visualized in the browser using a 3D viewer. The new digital solution improves understanding of 3D reservoir structure and fluid distribution around the wellbore.
机器学习和基于人工智能的解释技术的新发展,为实时整合多物理体评价和油藏管理带来了重大变化。但这也需要改变游戏规则的数字发展,以提供所需的更大计算能力,并促进他们与多学科(有时不是在同一地点)的专家和决策者团队的联系。此次交流分享了我们在基于网络的协作平台上的经验,该平台集成了运营商用于生成真实地质模型的应用程序和服务公司先进的多维建模和反演技术,支持最新的随钻测井地层评价工作流程。该系统现在经常用于案例研究,允许用户进行作业前的可行性分析和作业后的模型优化。背后的技术是一个模块化的Web平台,它隐藏了建模和反转算法的所有复杂性。用户可以;将他们的数据上传到应用程序的虚拟文件系统。可视化2D和3D模型,启动超深方位角电阻率(UDAR)和常规地层评价测量的建模作业,并随着作业的进行监控反转图像的展开,所有这些都可以在web浏览器中进行。该系统允许多个用户以协作的方式查看和编辑共享模型,并对同一作业进行观察和控制。仿真代码在远程集群或云中运行。我们将介绍3D表征平台和模型在挪威大陆架井中的应用。示例说明了2D和3D结构复杂性的映射,以及如何使用该系统更新油藏地质模型。该平台还用于识别最佳井位;在作业前规划阶段确定地质导向策略,评估敏感性,在特定情况下的调查深度,并分析结构模型的不确定性如何影响解释。建模和反演用于评估在模拟未来生产时可能遇到的结构复杂性、岩性变化、油水接触面和饱和度。它是定量稳健解释和地质模型更新的关键。该平台允许快速部署最新的研究建模和反演原型。最后,我们展示了全3D建模的最新结果,以及来自多口井的各种2D成像反演结果,并使用3D查看器在浏览器中可视化。新的数字解决方案提高了对三维油藏结构和井筒周围流体分布的理解。
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引用次数: 0
Robust Centrifuge Data Processing for Tight and Permeable Rock Samples 致密和渗透性岩石样品的稳健离心机数据处理
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22488-ms
Ahmad M. AlZoukani, G. Aidagulov, Farhan Ali, Mohammed Al-Hamad, Wael Abdallah
Capillary pressure measurements are key to reservoir characterization. The centrifuge technique is the most used industrial laboratory method to obtain capillary pressure curves for rock samples. The generated experimental data, however, requires conversion of average saturation into local saturation to get correct capillary pressure curves, which is often complicated by the need of fitting of complex and noisy data. Therefore, the objective of this study is to construct a smooth, stable and physically-consistent data fitting model for complex centrifuge data, in order to deliver accurate local saturations for different capillary pressure curves. Drainage capillary pressure curves were generated by centrifugation. Isoparaffinic oil was used to displace brine from core samples at elevated capillary pressure steps. Average water saturation was determined at each capillary pressure step after attaining production stability. Hassler-Brunner and Forbes’s second approximate solutions were used to convert the acquired average water saturations into local saturations. For these two solutions, three analytical fitting techniques were compared on different sets of experimental data. These are power law, global polynomial and cubic spline fitting methods. Two carbonate samples of (96 md) and (0.7 md) permeability were evaluated to represent two distinct cases of a capillary pressure curves. Initially, the power law was used to fit the centrifuge data. For both permeable and tight samples, the resulting capillary pressure curves were found strongly biased by a choice of non-zero initial pressure point, which makes this technique not suitable for data interpretation. The second approach was to use the polynomial fitting method, which found unable to properly fit the tight sample data. It was, however, capable to fit the raw data of the permeable sample. The generated corrected capillary pressure curve, however, was unphysical at low water saturation ranges. Therefore, the raw data of the both samples required application of more complex fitting approach, i.e. the spline method. From the results, the spline function showed high degree of fitting and could account for irregularities of the experimental data. However, non-physical oscillations may occur during the data processing. Therefore, additional constraints of monotonicity of the fit and of the derived Forbes solutions were imposed on the optimal fitting spline. This approach was implemented using cubic splines and verified by equally good results obtained in processing experimental data sets for tight and permeable samples. Robust interpretation workflow to reconstruct capillary pressure curves from centrifuge experiment was built and verified on two limiting cases of tight and permeable samples. The approach is based on fitting of noisy experimental data with cubic spline, constructed using constrained optimization procedure to ensure monotonicity of the derived solutions. The latter physical consi
毛细管压力测量是储层表征的关键。离心技术是获得岩石样品毛细压力曲线最常用的工业实验室方法。然而,生成的实验数据需要将平均饱和度转换为局部饱和度才能得到正确的毛管压力曲线,这往往需要对复杂和有噪声的数据进行拟合。因此,本研究的目的是为复杂的离心机数据构建一个光滑、稳定、物理一致的数据拟合模型,以便为不同的毛细管压力曲线提供准确的局部饱和度。离心生成排水毛细管压力曲线。用异烷烃油在提高毛细管压力的步骤下取代岩心样品中的卤水。在达到生产稳定后,测定了每个毛细管压力步骤的平均含水饱和度。Hassler-Brunner和Forbes的第二近似解用于将获得的平均水饱和度转换为局部饱和度。针对这两种解,在不同的实验数据集上比较了三种解析拟合技术。它们是幂律、全局多项式和三次样条拟合方法。对渗透率为(96 md)和(0.7 md)的两种碳酸盐样品进行了评估,以代表毛细管压力曲线的两种不同情况。最初,幂律被用来拟合离心机的数据。对于渗透性和致密性样品,由于选择非零初始压力点,所得毛细管压力曲线存在强烈偏差,这使得该技术不适合数据解释。第二种方法是使用多项式拟合方法,这种方法发现不能很好地拟合紧样本数据。然而,它能够拟合可渗透样品的原始数据。然而,校正后的毛管压力曲线在低含水饱和度范围内是非物理性的。因此,两个样本的原始数据需要应用更复杂的拟合方法,即样条法。结果表明,样条函数具有较高的拟合度,可以解释实验数据的不规则性。然而,在数据处理过程中可能会出现非物理振荡。因此,在最优拟合样条上附加了拟合的单调性约束和推导出的福布斯解的单调性约束。该方法采用三次样条实现,并通过处理致密和渗透性样品的实验数据集获得了同样好的结果。建立了用于重建离心实验毛细管压力曲线的鲁棒解释工作流程,并在致密样品和渗透性样品两种极限情况下进行了验证。该方法基于用三次样条拟合有噪声的实验数据,采用约束优化程序构造,以保证导出解的单调性。后一种构造的样条拟合的物理一致性返回了准确预测采收率和储层流体分布所需的正确毛细管压力曲线。
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引用次数: 1
Optimizing Hydrogen Kinetics for Zero-Carbon Emission Transport Technologies 零碳排放运输技术氢动力学优化
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22395-ms
Ji-Woong Park, Y. Pei, Yu Zhang, Anqi Zhang, S. Som
To achieve carbon neutral ambition, hydrogen (H2) has recently received significant attention as a zerocarbon fuel for internal combustion engines (ICEs) across transportation sectors. As a critical element in the analysis-led design process, a hydrogen kinetic mechanism needs to be thoroughly evaluated to support the development of high-efficiency H2-ICE combustion system concepts. In this study, recently published H2 kinetic mechanisms were reviewed and down-selected for evaluations against available laboratory data in ignition delay time (IDT) and laminar flame speed (LFS) measurements. The examination was subsequently extended to high-fidelity three-dimensional (3-D) computational fluid dynamics (CFD), spark-ignited, H2 engine simulations. Discrepancies identified at engine-relevant conditions led to a kinetics tailoring campaign based on the H2 mechanism developed by Burke et al. (2012). Selected reactions identified via global sensitivity analysis were optimized under the engine-relevant pressure-temperature conditions. The reaction rate coefficients were adjusted within the experimental and theoretical uncertainty limits by adopting a Monte-Carlo sampling approach as a searching algorithm to generate candidate mechanisms. Finally, the optimized mechanism was validated sequentially from low-dimensional (0-D and 1-D) to high-fidelity 3D CFD engine simulations. Overall, the optimized H2 kinetic model led to significantly improved predictions on capturing engine in-cylinder pressure trace and heat release rate.
为了实现碳中和的目标,氢(H2)作为内燃机(ice)的零碳燃料最近受到了运输部门的广泛关注。作为以分析为主导的设计过程中的关键因素,需要对氢动力学机制进行全面评估,以支持高效H2-ICE燃烧系统概念的开发。在本研究中,对最近发表的H2动力学机制进行了回顾和筛选,并根据现有的点火延迟时间(IDT)和层流火焰速度(LFS)测量的实验室数据进行了评估。随后,测试扩展到高保真三维(3-D)计算流体动力学(CFD)、火花点火、H2发动机模拟。在发动机相关条件下发现的差异导致了基于Burke等人(2012)开发的H2机制的动力学调整活动。在与发动机相关的压力-温度条件下,通过全局灵敏度分析确定的反应进行了优化。采用蒙特卡罗采样方法作为搜索算法生成候选机理,将反应速率系数调整到实验和理论的不确定性限制范围内。最后,对优化后的机构进行了从低维(0-D和1-D)到高保真三维CFD发动机仿真的顺序验证。总体而言,优化后的H2动力学模型显著改善了对发动机缸内压力轨迹和热释放率的预测。
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引用次数: 1
Data Engineering and Supervised ML Enabled Predictive Model for HPHT Fracturing Fluid Rheology - Digital Laboratory Approach 高压高压压裂液流变的数据工程和监督ML预测模型-数字实验室方法
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22085-ms
AbdulMuqtadir Khan, Shashin Sharan, Kalyanaraman Venugopal, Lalitha Venkataramanan, Asim Najmi
High-temperature rheology testing is critical for all fracturing applications to design the well-specific breaker and additive schedule. The rheology depends on the source water quality, testing temperatures, shear profiles, and additives-stabilizers-breaker combinations used for the test. The process for each treatment requires extensive staff to fine-tune the optimal fluid formulations requiring proportional laboratory resources and time. Data analytics intelligent system design can be implemented beyond analytical mathematical correlations to reduce the time and resource requirements. A total of 820 rheology tests were conducted using the high-pressure/high-temperature (HP/HT) rheometer Chandler 5550 and ISO 13503-1 guideline. Temperatures ranged from 200 to 336°F and fluid systems consisted of borate and metallic crosslinkers. A structured database with 40 input-output features was prepared to digitize each rheology curve by incorporating the source water parameters, laboratory setup details, additive concentrations, and rheology (consistency and behavior indices) results. ML algorithms and techniques were then applied to the database to predict the rheology for given testing parameters. The algorithm inputs were prepared as the source water quality (i.e., monovalent/divalent ions, minerals, salinity, hardness etc.) and the test temperature. The outputs predicted were set to be the detailed fluid formulation for specified viscosity and fluid stability requirements. Data cleaning and ingestion were done thoroughly to remove nonphysical outliers such as bob-climbing during testing. A detailed parametric correlation study followed and revealed the impact of different parameters, especially divalent ions such as Ca+2 and Mg+2, and total dissolved solids on the rheology. The training set to holdout set ratio was fixed at 90:10 for different trials. Further, 5-fold cross validation was used to choose the hyperparameters for the final model. To predict fluid formulation/target rheology in terms of additive concentrations, which is a continuous quantity, regression-based models were attempted. Ridge regression and ensemble methods such as random forest and boosting type models were trained. Boosting-based models gave an average 88% goodness of fit (R2) for the holdout datasets. For field implementation, the model results were used to create a digital laboratory request for the laboratory technician instead of having the fracturing design engineer manually handle this task. The physics-based data-driven ML model reduced an average HP/HT runs/well from 20 to 5 yielding a 400% laboratory resource savings. This ML-based workflow is unique and does not exist in the literature. It can enable resource optimization for all large-scale fracturing projects and reduce manual laborious input for generating laboratory requests followed by trial-and-error optimizations with a potential of saving thousands of hours and reduce all the laboratory equipment maint
高温流变性测试对于所有压裂作业设计特定井的破胶剂和添加剂计划至关重要。流变性取决于源水质、测试温度、剪切剖面以及测试中使用的添加剂-稳定剂-破碎剂组合。每个处理过程都需要大量的工作人员来微调最佳的流体配方,需要相应的实验室资源和时间。数据分析智能系统设计可以在分析数学关联之外实现,以减少时间和资源需求。使用高压/高温(HP/HT)流变仪Chandler 5550和ISO 13503-1指南共进行了820次流变试验。温度范围从200°F到336°F,流体系统由硼酸盐和金属交联剂组成。通过整合水源参数、实验室设置细节、添加剂浓度和流变性(一致性和行为指数)结果,准备了一个包含40个输入输出特征的结构化数据库,将每个流变性曲线数字化。然后将ML算法和技术应用于数据库,以预测给定测试参数的流变性。算法输入为水源水质(即单价/二价离子、矿物质、盐度、硬度等)和测试温度。预测的输出被设定为特定粘度和流体稳定性要求的详细流体配方。在测试过程中,为了消除非物理异常值(如爬坡),数据清理和摄取工作进行得非常彻底。随后进行了详细的参数相关性研究,揭示了不同参数,特别是二价离子(Ca+2和Mg+2)和总溶解固形物对流变学的影响。对于不同的试验,训练集与保留集的比值固定为90:10。此外,使用5倍交叉验证来选择最终模型的超参数。为了根据添加剂浓度(这是一个连续的量)预测流体配方/目标流变性,尝试了基于回归的模型。训练了岭回归和集合方法,如随机森林和助推型模型。基于提升的模型对保留数据集的拟合优度(R2)平均为88%。对于现场实施,模型结果用于为实验室技术人员创建数字实验室请求,而不是由压裂设计工程师手动处理此任务。基于物理的数据驱动ML模型将平均HP/HT运行次数从20次减少到5次,从而节省了400%的实验室资源。这种基于ml的工作流是独一无二的,在文献中是不存在的。它可以实现所有大型压裂项目的资源优化,减少生成实验室请求的人工输入,然后进行试错优化,从而节省数千小时的时间,并降低所有实验室设备的维护成本。该技术可以很容易地扩展到设计固井液、钻井泥浆和腐蚀性能。
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引用次数: 1
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Day 2 Tue, February 22, 2022
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