首页 > 最新文献

Day 1 Mon, August 16, 2021最新文献

英文 中文
HPHT Subsea Connector Verification and Validation Using an API 17TR8 Methodology 使用API 17TR8方法验证和验证HPHT海底连接器
Pub Date : 2021-08-09 DOI: 10.4043/31051-ms
B. Stewart, Sam Lee
Wellhead connectors form a critical part of subsea tree production systems. Their location in the riser load path means that they are subjected to high levels of bending and tension loading in addition to internal pressure and cyclic loading. As more fields continue to be discovered and developed that are defined as High Pressure and/or High Temperature (HPHT) these loading conditions become even more arduous. In order to ensure the integrity of HPHT components, industry requirements for components are setout in API 17TR8. This technical report provides a design verification methodology for HPHT products and some requirements for validation testing. The methodology provides detail on the assessment of static structural and cyclic capacities but less detail on how to assess the functional and serviceability criteria for wellhead connectors. Similarly, API 17TR8 does not include prescriptive validation requirements for wellhead connectors and refers back to historical methods. This paper describes a practical application of the API 17TR8 methodology to the development of a 20k HPHT connector and how it was implemented to verify and validate the connector design through full scale tests to failure. A methodology was developed to meet the requirements of the relevant industry standards and applied to the connector to develop capacity charts for static combined loading. Verification was carried out on three dimensional 180° FEA models to ensure all non axi-symmetric loading is accurately captured. Connector capacities are defined based on API 17TR8 criteria with elastic plastic analysis (i.e. collapse load, local failure and ratcheting), functionality/serviceability criteria defined through a FMECA review and also including API STD 17G criteria including failure modes such as lock/unlock functionality, fracture based failure, mechanical disengagement, leakage and preload exceedance. These capacities are validated through full scale testing based on the requirements of API 17TR7 and API STD 17G with combined loading applied to the Normal, Extreme and Survival capacity curves (as defined by "as-built" FEA using actual material properties). Various test parameters such as strain gauge data, hub separation data, displacements, etc. were recorded and correlated to FEA prediction to prove the validity of the methodology. Further validation was carried out by applying a combined load up to the FEA predicted failure to confirm the design margins of the connector. Post-test review was carried out to review the suitability of the requirements set out in API 17TR8 and API STD 17G for the verification and validation of subsea connectors. The results build on previous test results to validate the effectiveness of the API 17TR8 code for verification and validation of connectors. The results show that real margins between failure of the connector and rated loads are higher than those defined in API 17TR8 and show that the methodology can be conservative.
井口接头是海底采油树生产系统的重要组成部分。它们位于隔水管载荷路径上,这意味着除了内部压力和循环载荷外,它们还要承受高水平的弯曲和拉伸载荷。随着越来越多的油田被发现和开发,这些油田被定义为高压和/或高温(HPHT),这些载荷条件变得更加艰难。为了确保HPHT组件的完整性,API 17TR8中列出了对组件的行业要求。本技术报告提供了HPHT产品的设计验证方法和验证测试的一些要求。该方法提供了静态结构和循环能力评估的详细信息,但对如何评估井口连接器的功能和可使用性标准的详细信息较少。同样,API 17TR8不包括井口连接器的规范性验证要求,而是参考历史方法。本文描述了API 17TR8方法在20k HPHT连接器开发中的实际应用,以及如何通过全尺寸测试来验证和验证连接器设计。开发了一种满足相关行业标准要求的方法,并将其应用于连接器,以开发静态组合加载的容量图。在三维180°有限元模型上进行了验证,以确保准确捕获所有非轴对称载荷。连接器容量的定义基于API 17TR8标准,包括弹性塑性分析(即崩溃载荷、局部失效和棘轮)、通过FMECA审查定义的功能/可使用性标准,还包括API STD 17G标准,包括锁定/解锁功能、断裂失效、机械脱离、泄漏和预载荷超出等失效模式。根据API 17TR7和API STD 17G的要求,通过对正常、极限和生存能力曲线(由使用实际材料特性的“建成”有限元分析定义)的组合载荷进行全尺寸测试,验证了这些能力。记录了各种试验参数,如应变片数据、轮毂分离数据、位移等,并将其与有限元预测相关联,以证明该方法的有效性。进一步的验证是通过施加组合载荷到FEA预测的失效来确认连接器的设计裕度。测试后进行了评审,以审查API 17TR8和API STD 17G中对海底连接器验证和验证要求的适用性。结果建立在先前的测试结果的基础上,以验证API 17TR8代码用于验证和验证连接器的有效性。结果表明,连接器失效和额定负载之间的实际裕度高于API 17TR8中定义的裕度,并且表明该方法可能是保守的。
{"title":"HPHT Subsea Connector Verification and Validation Using an API 17TR8 Methodology","authors":"B. Stewart, Sam Lee","doi":"10.4043/31051-ms","DOIUrl":"https://doi.org/10.4043/31051-ms","url":null,"abstract":"\u0000 Wellhead connectors form a critical part of subsea tree production systems. Their location in the riser load path means that they are subjected to high levels of bending and tension loading in addition to internal pressure and cyclic loading. As more fields continue to be discovered and developed that are defined as High Pressure and/or High Temperature (HPHT) these loading conditions become even more arduous. In order to ensure the integrity of HPHT components, industry requirements for components are setout in API 17TR8. This technical report provides a design verification methodology for HPHT products and some requirements for validation testing. The methodology provides detail on the assessment of static structural and cyclic capacities but less detail on how to assess the functional and serviceability criteria for wellhead connectors. Similarly, API 17TR8 does not include prescriptive validation requirements for wellhead connectors and refers back to historical methods. This paper describes a practical application of the API 17TR8 methodology to the development of a 20k HPHT connector and how it was implemented to verify and validate the connector design through full scale tests to failure.\u0000 A methodology was developed to meet the requirements of the relevant industry standards and applied to the connector to develop capacity charts for static combined loading. Verification was carried out on three dimensional 180° FEA models to ensure all non axi-symmetric loading is accurately captured. Connector capacities are defined based on API 17TR8 criteria with elastic plastic analysis (i.e. collapse load, local failure and ratcheting), functionality/serviceability criteria defined through a FMECA review and also including API STD 17G criteria including failure modes such as lock/unlock functionality, fracture based failure, mechanical disengagement, leakage and preload exceedance. These capacities are validated through full scale testing based on the requirements of API 17TR7 and API STD 17G with combined loading applied to the Normal, Extreme and Survival capacity curves (as defined by \"as-built\" FEA using actual material properties). Various test parameters such as strain gauge data, hub separation data, displacements, etc. were recorded and correlated to FEA prediction to prove the validity of the methodology. Further validation was carried out by applying a combined load up to the FEA predicted failure to confirm the design margins of the connector. Post-test review was carried out to review the suitability of the requirements set out in API 17TR8 and API STD 17G for the verification and validation of subsea connectors. The results build on previous test results to validate the effectiveness of the API 17TR8 code for verification and validation of connectors. The results show that real margins between failure of the connector and rated loads are higher than those defined in API 17TR8 and show that the methodology can be conservative.","PeriodicalId":11072,"journal":{"name":"Day 1 Mon, August 16, 2021","volume":"101 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-08-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"85149790","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Buzios FPSO Experience: Standardization and Perspectives for Our Next Generation of Pre-Salt FPSOs Buzios的FPSO经验:下一代盐下FPSO的标准化和前景
Pub Date : 2021-08-09 DOI: 10.4043/31074-ms
Mattoso Marcio de Padua, Pimenta Maiza Goulart
The purpose of this article is to present a set of experiences and challenges related to the current Buzios FPSOs and the perspectives offered by these related experiences, which should drive further enhancements for next generations of pre-salt production units. Buzios field is a giant oil discovery located at Brazilian southeast coast and has four production systems already in operation: P-74, P-75, P-76 and P-77. Throughout these projects, Petrobras observed technical and business opportunities that are going to lead improvements for next generation of Buzios field's FPSOs. These include enhancements on high production wells, H2S removal technology, vessel standardization, digital transformation solutions, design procedures improvements and several measures to strength the integration between design, construction, commissioning and operation phases. During the construction, commissioning and startup period of the Buzios’ current installed units, Petrobras identified technical issues that should be addressed in order to add value to the next generation of Buzios’ FPSOs. These experiences point out to the need of technical design improvements and reviews such as: change in technology of H2S removal from solid bed to membranes; a complete analysis of hull capacities and dimensions and standardization of the vessel; and a set of standardization methods and processes to develop the basic design - including aspects of digital transformation. The result was a standard design project called Reference Project ("Projeto de Referência" in Portuguese) that intends to be a reference for new units to be installed in Buzios field. This design also intends to be the basis to other projects in order to allow faster business decisions.
本文的目的是介绍与当前Buzios fpso相关的一系列经验和挑战,以及这些相关经验提供的观点,这些经验将推动下一代盐下生产装置的进一步改进。Buzios油田位于巴西东南海岸,拥有四个生产系统:P-74、P-75、P-76和P-77。在这些项目中,巴西国家石油公司发现了技术和商业机会,这些机会将引领下一代Buzios油田fpso的改进。这些措施包括对高产井的改进、H2S去除技术、船舶标准化、数字化改造解决方案、设计程序改进以及加强设计、施工、调试和运营阶段之间整合的若干措施。在Buzios现有装置的建造、调试和启动期间,巴西国家石油公司确定了应该解决的技术问题,以便为下一代Buzios fpso增加价值。这些经验表明了技术设计的改进和回顾的必要性,例如:从固体床到膜的H2S脱除技术的变化;完整的船体容量和尺寸分析以及船舶的标准化;并有一套标准化的方法和流程来制定基本设计——包括数字化转型的各个方面。其结果是一个称为参考项目(葡萄牙语“project jeto de Referência”)的标准设计项目,旨在为Buzios油田安装的新装置提供参考。该设计还打算成为其他项目的基础,以便更快地做出业务决策。
{"title":"Buzios FPSO Experience: Standardization and Perspectives for Our Next Generation of Pre-Salt FPSOs","authors":"Mattoso Marcio de Padua, Pimenta Maiza Goulart","doi":"10.4043/31074-ms","DOIUrl":"https://doi.org/10.4043/31074-ms","url":null,"abstract":"\u0000 The purpose of this article is to present a set of experiences and challenges related to the current Buzios FPSOs and the perspectives offered by these related experiences, which should drive further enhancements for next generations of pre-salt production units.\u0000 Buzios field is a giant oil discovery located at Brazilian southeast coast and has four production systems already in operation: P-74, P-75, P-76 and P-77. Throughout these projects, Petrobras observed technical and business opportunities that are going to lead improvements for next generation of Buzios field's FPSOs. These include enhancements on high production wells, H2S removal technology, vessel standardization, digital transformation solutions, design procedures improvements and several measures to strength the integration between design, construction, commissioning and operation phases.\u0000 During the construction, commissioning and startup period of the Buzios’ current installed units, Petrobras identified technical issues that should be addressed in order to add value to the next generation of Buzios’ FPSOs. These experiences point out to the need of technical design improvements and reviews such as: change in technology of H2S removal from solid bed to membranes; a complete analysis of hull capacities and dimensions and standardization of the vessel; and a set of standardization methods and processes to develop the basic design - including aspects of digital transformation. The result was a standard design project called Reference Project (\"Projeto de Referência\" in Portuguese) that intends to be a reference for new units to be installed in Buzios field. This design also intends to be the basis to other projects in order to allow faster business decisions.","PeriodicalId":11072,"journal":{"name":"Day 1 Mon, August 16, 2021","volume":"54 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-08-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90213634","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Novel Design Approach to Create Deep Water Metallic Buoyancy Modules 深水金属浮力模块的新设计方法
Pub Date : 2021-08-09 DOI: 10.4043/31249-ms
Vincent Loentgen, N. Maach, Y. Brouard, J. Verdeil, Florian Germanetto, O. Lodeho
Buoyancy modules are widely used ancillary equipment aiming to shape riser systems to resist harsh offshore environments. Due to their thermoset polymeric nature, they are sensitive to the manufacturing parameters as well as subject to water absorption along their service life. To overcome the challenges of polymer-based buoyancy module, this paper explores the design of metallic buoyancy modules that can be 3-D metal printed. An initial material selection is performed to identify suitable material candidates for the optimization algorithm. Steel and aluminum materials are considered and evaluated on a representative case combining density, mechanical stress and buckling criterion. Then a topology optimization algorithm called ‘Adaptative Bone Mineralization’ is applied on the best candidate material, adapting their modulus of elasticity at each iteration according to the current stress distribution, load case definition and boundary conditions. The optimized design incorporates additional requirements related to additive manufacturing processes. Results of the optimization algorithm are presented in a progressive order of complexity starting from the optimization of an angular section of 11.25 degrees opening with symmetrical boundary conditions up to a quarter of half-shell buoyancy module fully optimized in 3D. The optimization process log, capturing the volume fraction and the maximum stress at each iteration, is presented and compared with the selected set of criteria. Impact of the manual reconstruction process of the buoyancy module is assessed and the buckling stability is evaluated as a post-treatment. Two-dimensional and three-dimensional topologically optimized buoyancy modules are presented and comply with the strict mass requirement, stress criterion and buckling stability achieving deep water depth. This novel design approach to create deep water metallic buoyancy modules achieves the tailoring of the buoyancy module's internal structure to maximize the buoyancy performance while ensuring its structural integrity.
浮力模块是一种广泛使用的辅助设备,旨在塑造立管系统,以抵御恶劣的海上环境。由于它们的热固性聚合物性质,它们对制造参数很敏感,并且在使用寿命期间受到吸水率的影响。为了克服聚合物浮力模块的挑战,本文探索了可3d打印的金属浮力模块的设计。进行初始材料选择以确定适合优化算法的候选材料。结合密度、机械应力和屈曲准则对钢和铝两种材料进行了考虑和评价。然后,在最佳候选材料上应用一种称为“适应性骨矿化”的拓扑优化算法,根据当前应力分布、载荷情况定义和边界条件,在每次迭代中调整其弹性模量。优化后的设计包含了与增材制造工艺相关的附加要求。从具有对称边界条件的11.25度角截面的优化开始,到在三维中完全优化的半壳浮力模块的四分之一,优化算法的结果按复杂度依次递增。给出了优化过程日志,记录了每次迭代时的体积分数和最大应力,并与选定的一组准则进行了比较。评估了浮力模块人工重建过程的影响,并评估了作为后处理的屈曲稳定性。提出了二维和三维拓扑优化的浮力模块,并满足严格的质量要求、应力准则和深水屈曲稳定性。这种新颖的深水金属浮力模块设计方法实现了浮力模块内部结构的定制,在保证其结构完整性的同时,最大限度地提高了浮力性能。
{"title":"Novel Design Approach to Create Deep Water Metallic Buoyancy Modules","authors":"Vincent Loentgen, N. Maach, Y. Brouard, J. Verdeil, Florian Germanetto, O. Lodeho","doi":"10.4043/31249-ms","DOIUrl":"https://doi.org/10.4043/31249-ms","url":null,"abstract":"\u0000 Buoyancy modules are widely used ancillary equipment aiming to shape riser systems to resist harsh offshore environments. Due to their thermoset polymeric nature, they are sensitive to the manufacturing parameters as well as subject to water absorption along their service life. To overcome the challenges of polymer-based buoyancy module, this paper explores the design of metallic buoyancy modules that can be 3-D metal printed.\u0000 An initial material selection is performed to identify suitable material candidates for the optimization algorithm. Steel and aluminum materials are considered and evaluated on a representative case combining density, mechanical stress and buckling criterion.\u0000 Then a topology optimization algorithm called ‘Adaptative Bone Mineralization’ is applied on the best candidate material, adapting their modulus of elasticity at each iteration according to the current stress distribution, load case definition and boundary conditions. The optimized design incorporates additional requirements related to additive manufacturing processes.\u0000 Results of the optimization algorithm are presented in a progressive order of complexity starting from the optimization of an angular section of 11.25 degrees opening with symmetrical boundary conditions up to a quarter of half-shell buoyancy module fully optimized in 3D. The optimization process log, capturing the volume fraction and the maximum stress at each iteration, is presented and compared with the selected set of criteria. Impact of the manual reconstruction process of the buoyancy module is assessed and the buckling stability is evaluated as a post-treatment. Two-dimensional and three-dimensional topologically optimized buoyancy modules are presented and comply with the strict mass requirement, stress criterion and buckling stability achieving deep water depth.\u0000 This novel design approach to create deep water metallic buoyancy modules achieves the tailoring of the buoyancy module's internal structure to maximize the buoyancy performance while ensuring its structural integrity.","PeriodicalId":11072,"journal":{"name":"Day 1 Mon, August 16, 2021","volume":"10 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-08-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"85923471","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Daisy Chain and Manifold-Based Subsea Architectures for Brazilian Pre-Salt 基于菊花链和管汇的巴西盐下海底架构
Pub Date : 2021-08-09 DOI: 10.4043/31175-ms
E. Oazen, L. Macauley, O. Serta, Christopher Tsi Fen Siu
Brazilian Pre-salts fields lie in approximately 2200 m w.d. in a challenging environment and are often characterized by highly corrosive produced fluids that pushed to the extreme the application of the most advanced material technology and engineering. Nevertheless, Lula, Sapinhoá, Mero and Búzios are definitively world-class prospects with production rates that may exceed 30.000 barrels per day per well. The development scheme of the Pre-salt fields followed the experience and the track record of the large number of deepwater fields that were previously developed in Brazil, in the post-salt regions, and is based on satellite wells tied to the floating production platform by means of dedicated production and service risers (i.e. each well has dedicated production and service lines). This satellite configuration offers the advantage to be simple, straightforward and resilient to field layout changes even during the project execution phase. However, the continuous pressure to which the Oil & Gas industry is exposed in order to increase profitability, reduce cost and, more recently, green house gas emission is encouraging Operators to evaluate different field architectures that are more traditionally implemented in other deepwater provinces outside Brazil and that the recent technology and construction asset developments made suitable also for a potential application in the Pre-salt fields. Moreover, those field architectures that are normally based on commingling of wells production are also prone to provide a faster production ramp-up and a reduced time to break even. This paper presents a description of possible Daisy Chain and Manifold-Based subsea architectures that are suitable to be applied to Brazilian pre-salt fields. The pros and cons of these alternative subsea layouts are explored. Additionally, cost and schedule analyses are presented to show the benefits of such architecture regarding CAPEX and ramp-up compared to satellite architecture, considering the "Brazilian pre-salt" scenario. Finally, a generic proposal for subsea architecture is presented for pre-salt developments jointly with practical solutions for typical operation demands related to flow assurance issues like, for instance, wax and hydrate management.
巴西盐下油田的井宽约2200米,环境恶劣,产液腐蚀性强,需要采用最先进的材料技术和工程技术。尽管如此,Lula、sapinho、Mero和Búzios绝对是世界级的前景,每口井的产量可能超过3万桶/天。盐下油田的开发方案遵循了巴西盐后地区大量深水油田的开发经验和记录,并以卫星井为基础,通过专用生产和服务立管与浮式生产平台相连(即每口井都有专用的生产和服务管线)。这种卫星配置的优点是简单、直接,即使在项目执行阶段也能适应现场布局的变化。然而,为了提高盈利能力,降低成本,以及最近的温室气体排放,石油和天然气行业面临着持续的压力,这促使作业者评估不同的油田结构,这些结构在巴西以外的其他深水省份更传统地实施,最近的技术和建筑资产开发也适合盐下油田的潜在应用。此外,通常基于油井混合生产的油田结构也容易提供更快的产量提升和更短的盈亏平衡时间。本文介绍了适用于巴西盐下油田的基于雏菊链和管汇的海底结构。探讨了这些替代海底布局的优缺点。此外,成本和进度分析显示,考虑到“巴西盐下”的情况,与卫星结构相比,这种结构在资本支出和增加方面具有优势。最后,提出了盐下开发的海底架构的通用建议,以及与流动保证问题(例如蜡和水合物管理)相关的典型操作需求的实用解决方案。
{"title":"Daisy Chain and Manifold-Based Subsea Architectures for Brazilian Pre-Salt","authors":"E. Oazen, L. Macauley, O. Serta, Christopher Tsi Fen Siu","doi":"10.4043/31175-ms","DOIUrl":"https://doi.org/10.4043/31175-ms","url":null,"abstract":"\u0000 Brazilian Pre-salts fields lie in approximately 2200 m w.d. in a challenging environment and are often characterized by highly corrosive produced fluids that pushed to the extreme the application of the most advanced material technology and engineering. Nevertheless, Lula, Sapinhoá, Mero and Búzios are definitively world-class prospects with production rates that may exceed 30.000 barrels per day per well.\u0000 The development scheme of the Pre-salt fields followed the experience and the track record of the large number of deepwater fields that were previously developed in Brazil, in the post-salt regions, and is based on satellite wells tied to the floating production platform by means of dedicated production and service risers (i.e. each well has dedicated production and service lines). This satellite configuration offers the advantage to be simple, straightforward and resilient to field layout changes even during the project execution phase.\u0000 However, the continuous pressure to which the Oil & Gas industry is exposed in order to increase profitability, reduce cost and, more recently, green house gas emission is encouraging Operators to evaluate different field architectures that are more traditionally implemented in other deepwater provinces outside Brazil and that the recent technology and construction asset developments made suitable also for a potential application in the Pre-salt fields. Moreover, those field architectures that are normally based on commingling of wells production are also prone to provide a faster production ramp-up and a reduced time to break even.\u0000 This paper presents a description of possible Daisy Chain and Manifold-Based subsea architectures that are suitable to be applied to Brazilian pre-salt fields. The pros and cons of these alternative subsea layouts are explored. Additionally, cost and schedule analyses are presented to show the benefits of such architecture regarding CAPEX and ramp-up compared to satellite architecture, considering the \"Brazilian pre-salt\" scenario. Finally, a generic proposal for subsea architecture is presented for pre-salt developments jointly with practical solutions for typical operation demands related to flow assurance issues like, for instance, wax and hydrate management.","PeriodicalId":11072,"journal":{"name":"Day 1 Mon, August 16, 2021","volume":"10 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-08-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88636606","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The Challenge of Elastomer Seals for Blowout Preventer BOP and Wellhead/Christmas Trees under High Temperature 高温下防喷器、防喷器、井口/采油树用橡胶密封的挑战
Pub Date : 2021-08-09 DOI: 10.4043/30945-ms
Xuming Chen, Ray Zonoz, Hamid A. Salem
It is critically important for elastomer sealing components in blowout preventers (BOP) and wellheads to meet the pressure and temperature rating requirements under the newly released American Petroleum Institute (API) standards, API 16A (fourth edition) and API 6A (twenty-first edition) respectively. Extrusion resistance under high pressure and high temperature is one of the most critical challenge for the elastomer sealing components to meet the above API standards. This challenge is related to the basic properties of elastomer materials and mechanical design of the sealing components. This paper outlines how a simple and low-cost approach was developed to evaluate extrusion resistance of elastomer sealing components, and the correlation between critical tear pressure and extrusion gap of the two elastomers seals was evaluated using a power law equation. This correlation revealed that the above challenges of elastomer sealing components for BOPs and wellheads/Christmas trees is related to the weak strength of elastomers under high temperature and large clearances (extrusion gap) in current designs. New materials and/or new mechanical design to overcome such a challenge were also provided and discussed in this paper. The paper will help practicing engineers understand the challenge of material selection, mechanical design, and API testing as well as better understand the capability and limitation of sealing components for blowout preventors and wellhead applications under high pressure and/or high temperature (HPHT).
对于防喷器(BOP)和井口中的弹性体密封组件来说,分别满足新发布的美国石油协会(API)标准API 16A(第四版)和API 6A(二十一版)的压力和温度等级要求至关重要。高压高温下的抗挤压性是弹性体密封部件满足上述API标准的最关键挑战之一。这一挑战与弹性体材料的基本特性和密封部件的机械设计有关。本文概述了如何开发一种简单、低成本的方法来评估弹性体密封件的抗挤压性,并使用幂律方程评估了两种弹性体密封件的临界撕裂压力与挤压间隙之间的相关性。这种相关性表明,上述针对防喷器和井口/采油树的弹性体密封组件的挑战与当前设计中高温和大间隙(挤压间隙)下弹性体的弱强度有关。本文还提供并讨论了克服这一挑战的新材料和/或新的机械设计。这篇论文将帮助实习工程师了解材料选择、机械设计和API测试的挑战,以及更好地了解防喷器和高压或高温(HPHT)井口密封组件的能力和局限性。
{"title":"The Challenge of Elastomer Seals for Blowout Preventer BOP and Wellhead/Christmas Trees under High Temperature","authors":"Xuming Chen, Ray Zonoz, Hamid A. Salem","doi":"10.4043/30945-ms","DOIUrl":"https://doi.org/10.4043/30945-ms","url":null,"abstract":"\u0000 It is critically important for elastomer sealing components in blowout preventers (BOP) and wellheads to meet the pressure and temperature rating requirements under the newly released American Petroleum Institute (API) standards, API 16A (fourth edition) and API 6A (twenty-first edition) respectively. Extrusion resistance under high pressure and high temperature is one of the most critical challenge for the elastomer sealing components to meet the above API standards. This challenge is related to the basic properties of elastomer materials and mechanical design of the sealing components. This paper outlines how a simple and low-cost approach was developed to evaluate extrusion resistance of elastomer sealing components, and the correlation between critical tear pressure and extrusion gap of the two elastomers seals was evaluated using a power law equation. This correlation revealed that the above challenges of elastomer sealing components for BOPs and wellheads/Christmas trees is related to the weak strength of elastomers under high temperature and large clearances (extrusion gap) in current designs. New materials and/or new mechanical design to overcome such a challenge were also provided and discussed in this paper.\u0000 The paper will help practicing engineers understand the challenge of material selection, mechanical design, and API testing as well as better understand the capability and limitation of sealing components for blowout preventors and wellhead applications under high pressure and/or high temperature (HPHT).","PeriodicalId":11072,"journal":{"name":"Day 1 Mon, August 16, 2021","volume":"461 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-08-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82982465","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Fit For Service Qualification for Sour Service High Strength Production Casing For High Temperature 符合酸役高温高强度生产套管的使用资格
Pub Date : 2021-08-09 DOI: 10.4043/30989-ms
L. I. L. Lima, C. Gomes, C. Landier, M. Lima, Kevin Schleiss, A. F. Lazaro, B. Diehl, Ilson Palmieri
In recent years the application of high strength carbon steel with 125ksi specified minimum yield strength as a production casing in deepwater and high-pressure reservoirs has increased. Sulfide stress cracking (SSC) can develop when high strength carbon steel is exposed to a sour environment. The H2S partial pressure in these sour reservoirs is above the 0.03 bar limit for this material at room temperature. Materials SSC performance evaluation requires an accurate simulation of field conditions in the laboratory. To evaluate the production casing SSC behavior, some fit for service (FFS) tests were carried out considering the well geothermic temperature profile for the materials selection. This paper presents a fit for service qualification carried out on Casing 125 ksi SMYS (Specified Minimum Yield Strength) materials. Two products with 125ksi SMYS were considered: one that has existed for several years and one developed more recently with a better SSC resistance – above the pH2S limit considered for the standard 125ksi SMYS material. The results obtained in this test program allowed casing 125 ksi SMYS materials selection for temperature above 65°C and environment more severe in terms of pH2S than the domain previously established for this grade. This allowed a new well production design, which saves one casing phase and avoids the necessity to use intermediate liners to prevent collapse.
近年来,规定最低屈服强度为125ksi的高强度碳钢作为生产套管在深水和高压油藏中的应用越来越多。当高强度碳钢暴露在酸性环境中时,会发生硫化物应力开裂。在室温下,这些含硫储层中的H2S分压高于该材料的0.03 bar极限。材料SSC性能评估需要在实验室中精确模拟现场条件。为了评估生产套管的SSC性能,考虑到井的地热温度分布,进行了一些适合使用(FFS)的测试,以选择材料。本文介绍了一种适用于125 ksi最小屈服强度(SMYS)套管材料使用鉴定的方法。考虑了两种125ksi的SMYS产品:一种已经存在了几年,另一种是最近开发的,具有更好的SSC电阻-高于标准125ksi SMYS材料的pH2S限制。在该测试程序中获得的结果允许套管选择125 ksi的SMYS材料,温度高于65°C, pH2S环境比之前为该等级建立的领域更为严峻。这就实现了新的井生产设计,节省了一个套管阶段,避免了使用中间衬管来防止坍塌。
{"title":"Fit For Service Qualification for Sour Service High Strength Production Casing For High Temperature","authors":"L. I. L. Lima, C. Gomes, C. Landier, M. Lima, Kevin Schleiss, A. F. Lazaro, B. Diehl, Ilson Palmieri","doi":"10.4043/30989-ms","DOIUrl":"https://doi.org/10.4043/30989-ms","url":null,"abstract":"\u0000 In recent years the application of high strength carbon steel with 125ksi specified minimum yield strength as a production casing in deepwater and high-pressure reservoirs has increased. Sulfide stress cracking (SSC) can develop when high strength carbon steel is exposed to a sour environment. The H2S partial pressure in these sour reservoirs is above the 0.03 bar limit for this material at room temperature. Materials SSC performance evaluation requires an accurate simulation of field conditions in the laboratory. To evaluate the production casing SSC behavior, some fit for service (FFS) tests were carried out considering the well geothermic temperature profile for the materials selection.\u0000 This paper presents a fit for service qualification carried out on Casing 125 ksi SMYS (Specified Minimum Yield Strength) materials. Two products with 125ksi SMYS were considered: one that has existed for several years and one developed more recently with a better SSC resistance – above the pH2S limit considered for the standard 125ksi SMYS material. The results obtained in this test program allowed casing 125 ksi SMYS materials selection for temperature above 65°C and environment more severe in terms of pH2S than the domain previously established for this grade. This allowed a new well production design, which saves one casing phase and avoids the necessity to use intermediate liners to prevent collapse.","PeriodicalId":11072,"journal":{"name":"Day 1 Mon, August 16, 2021","volume":"96 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-08-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"89522942","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of Surface Treatment on the Photoanodic Behaviour of Thin Film n-CdSe 表面处理对n-CdSe薄膜光阳极性能的影响
Pub Date : 1988-12-31 DOI: 10.1515/9783112492963-047
T. Bandyopadhyay, S. Chakraborty, S. Chaudhur
{"title":"Effect of Surface Treatment on the Photoanodic Behaviour of Thin Film n-CdSe","authors":"T. Bandyopadhyay, S. Chakraborty, S. Chaudhur","doi":"10.1515/9783112492963-047","DOIUrl":"https://doi.org/10.1515/9783112492963-047","url":null,"abstract":"","PeriodicalId":11072,"journal":{"name":"Day 1 Mon, August 16, 2021","volume":"56 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"1988-12-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73083864","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Modification of the Electrical Surface Conductivity of Lead-Silicate Glasses by Hg Ion Bombardment 汞离子轰击改性铅硅酸盐玻璃的表面电导率
Pub Date : 1988-12-31 DOI: 10.1515/9783112492963-044
M. Chybicki, J. Liwo, K. Trzebiatowski
{"title":"Modification of the Electrical Surface Conductivity of Lead-Silicate Glasses by Hg Ion Bombardment","authors":"M. Chybicki, J. Liwo, K. Trzebiatowski","doi":"10.1515/9783112492963-044","DOIUrl":"https://doi.org/10.1515/9783112492963-044","url":null,"abstract":"","PeriodicalId":11072,"journal":{"name":"Day 1 Mon, August 16, 2021","volume":"19 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"1988-12-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80053667","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Photoluminescence and EPR Spectra of Fe-Doped Grai_xInxP Epitaxial Layers 掺铁Grai_xInxP外延层的光致发光和EPR光谱
Pub Date : 1988-12-31 DOI: 10.1515/9783112492963-018
A. Popov, A. Bahnev, S. Dardjonov
{"title":"Photoluminescence and EPR Spectra of Fe-Doped Grai_xInxP Epitaxial Layers","authors":"A. Popov, A. Bahnev, S. Dardjonov","doi":"10.1515/9783112492963-018","DOIUrl":"https://doi.org/10.1515/9783112492963-018","url":null,"abstract":"","PeriodicalId":11072,"journal":{"name":"Day 1 Mon, August 16, 2021","volume":"7 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"1988-12-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"84517513","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of Pressure on the Symmetric Hydrogen Bond in (CCl3COO)2HK 压力对(CCl3COO)2HK中对称氢键的影响
Pub Date : 1988-12-31 DOI: 10.1515/9783112492963-030
M. Máckowiak, P. Kozioł
{"title":"Effect of Pressure on the Symmetric Hydrogen Bond in (CCl3COO)2HK","authors":"M. Máckowiak, P. Kozioł","doi":"10.1515/9783112492963-030","DOIUrl":"https://doi.org/10.1515/9783112492963-030","url":null,"abstract":"","PeriodicalId":11072,"journal":{"name":"Day 1 Mon, August 16, 2021","volume":"7 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"1988-12-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82544170","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Day 1 Mon, August 16, 2021
全部 Acc. Chem. Res. ACS Applied Bio Materials ACS Appl. Electron. Mater. ACS Appl. Energy Mater. ACS Appl. Mater. Interfaces ACS Appl. Nano Mater. ACS Appl. Polym. Mater. ACS BIOMATER-SCI ENG ACS Catal. ACS Cent. Sci. ACS Chem. Biol. ACS Chemical Health & Safety ACS Chem. Neurosci. ACS Comb. Sci. ACS Earth Space Chem. ACS Energy Lett. ACS Infect. Dis. ACS Macro Lett. ACS Mater. Lett. ACS Med. Chem. Lett. ACS Nano ACS Omega ACS Photonics ACS Sens. ACS Sustainable Chem. Eng. ACS Synth. Biol. Anal. Chem. BIOCHEMISTRY-US Bioconjugate Chem. BIOMACROMOLECULES Chem. Res. Toxicol. Chem. Rev. Chem. Mater. CRYST GROWTH DES ENERG FUEL Environ. Sci. Technol. Environ. Sci. Technol. Lett. Eur. J. Inorg. Chem. IND ENG CHEM RES Inorg. Chem. J. Agric. Food. Chem. J. Chem. Eng. Data J. Chem. Educ. J. Chem. Inf. Model. J. Chem. Theory Comput. J. Med. Chem. J. Nat. Prod. J PROTEOME RES J. Am. Chem. Soc. LANGMUIR MACROMOLECULES Mol. Pharmaceutics Nano Lett. Org. Lett. ORG PROCESS RES DEV ORGANOMETALLICS J. Org. Chem. J. Phys. Chem. J. Phys. Chem. A J. Phys. Chem. B J. Phys. Chem. C J. Phys. Chem. Lett. Analyst Anal. Methods Biomater. Sci. Catal. Sci. Technol. Chem. Commun. Chem. Soc. Rev. CHEM EDUC RES PRACT CRYSTENGCOMM Dalton Trans. Energy Environ. Sci. ENVIRON SCI-NANO ENVIRON SCI-PROC IMP ENVIRON SCI-WAT RES Faraday Discuss. Food Funct. Green Chem. Inorg. Chem. Front. Integr. Biol. J. Anal. At. Spectrom. J. Mater. Chem. A J. Mater. Chem. B J. Mater. Chem. C Lab Chip Mater. Chem. Front. Mater. Horiz. MEDCHEMCOMM Metallomics Mol. Biosyst. Mol. Syst. Des. Eng. Nanoscale Nanoscale Horiz. Nat. Prod. Rep. New J. Chem. Org. Biomol. Chem. Org. Chem. Front. PHOTOCH PHOTOBIO SCI PCCP Polym. Chem.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1