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Machine Learning-Based Optimization for Subsea Pipeline Route Design 基于机器学习的海底管道路线优化设计
Pub Date : 2021-08-09 DOI: 10.4043/31031-ms
S. Bhowmik
Optimal route selection for the subsea pipeline is a critical task for the pipeline design process, and the route selected can significantly affect the overall project cost. Therefore, it is necessary to design the routes to be economical and safe. On-bottom stability (OBS) and fixed obstacles like existing crossings and free spans are the main factors that affect the route selection. This article proposes a novel hybrid optimization method based on a typical Machine Learning algorithm for designing an optimal pipeline route. The proposed optimal route design is compared with one of the popular multi-objective optimization method named Genetic Algorithm (GA). The proposed pipeline route selection method uses a Reinforcement Learning (RL) algorithm, a particular type of machine learning method to train a pipeline system that would optimize the route selection of subsea pipelines. The route optimization tool evaluates each possible route by incorporating Onbottom stability criteria based on DNVGL-ST-109 standard and other constraints such as the minimum pipeline route length, static obstacles, pipeline crossings, and free-span section length. The cost function in the optimization method simultaneously handles the minimization of length and cost of mitigating procedures. Genetic Algorithm, a well established optimization method, has been used as a reference to compare the optimal route with the result from the proposed Reinforcement Learning based optimization method. Three different case studies are performed for finding the optimal route selection using the Reinforcement Learning (RL) approach considering the OBS criteria into its cost function and compared with the Genetic Algorithm (GA). The RL method saves upto 20% pipeline length for a complex problem with 15 crossings and 31 free spans. The RL optimization method provides the optimal routes, considering different aspects of the design and the costs associated with the various factors to stabilize a pipeline (mattress, trenching, burying, concrete coating, or even employing a more massive pipe with additional steel wall thickness). OBS criteria significantly influence the best route, indicating that the tool can reduce the pipeline's design time and minimize installation and operational costs of the pipeline. Conventionally the pipeline route optimization is performed by a manual process where the minimum roule length and static obstacles are considered to find an optimum route. The engineering is then performed to fulfill the criteria of this route, and this approach may not lead to an optimized engineering cost. The proposed Reinforced Learning method for route optimization is a mixed type, faster, and cost-efficient approach. It significantly minimizes the pipeline's installation and operational costs up to 20% of the conventional route selection process.
海底管道的优化路径选择是管道设计过程中的一项关键任务,其路径选择对整个项目的成本影响很大。因此,有必要设计经济、安全的路线。底部稳定性和既有交叉口、自由跨度等固定障碍物是影响行车路线选择的主要因素。本文提出了一种基于典型机器学习算法的混合优化方法,用于管道路径的优化设计。将所提出的路线优化设计方法与一种流行的多目标优化方法遗传算法进行了比较。提出的管道路线选择方法使用强化学习(RL)算法,这是一种特殊类型的机器学习方法,用于训练管道系统,从而优化海底管道的路线选择。路线优化工具通过结合基于DNVGL-ST-109标准的Onbottom稳定性标准以及其他约束条件(如最小管道路线长度、静态障碍、管道交叉和自由跨度段长度)来评估每条可能的路线。优化方法中的代价函数同时处理了缓解过程的长度和代价的最小化。遗传算法是一种成熟的优化方法,并与基于强化学习的优化方法的优化结果进行了比较。采用强化学习(RL)方法,将OBS准则纳入其成本函数,并与遗传算法(GA)进行比较,进行了三个不同的案例研究,以寻找最优路线选择。对于具有15个交叉和31个自由跨的复杂问题,RL方法可节省高达20%的管道长度。RL优化方法提供了最佳路线,考虑了设计的不同方面以及与各种因素相关的成本,以稳定管道(垫层、挖沟、埋地、混凝土涂层,甚至采用更大的管道,增加钢壁厚)。OBS标准对最佳路径有显著影响,这表明该工具可以减少管道的设计时间,最大限度地降低管道的安装和运行成本。传统的管道路径优化是通过人工过程进行的,该过程考虑最小规则长度和静态障碍物来寻找最优路径。然后进行工程以满足该路线的标准,这种方法可能不会导致优化的工程成本。本文提出的强化学习方法是一种混合型、快速、经济的路径优化方法。它显著降低了管道的安装和运营成本,最高可达传统路线选择过程的20%。
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引用次数: 1
Analysis of Carbon Footprint Applied to Conceptual Engineering of Offshore Production Units 碳足迹分析在海上生产装置概念工程中的应用
Pub Date : 2021-08-09 DOI: 10.4043/31326-ms
L. Basilio, P. B. Machado, Débora Calaza de Sousa, Agremis Guinho Barbosa, D. R. Juliano, Pauline Santa Rosa Simões Drummond Boeira, M. Andreotti
As the environmental impact is critical for industry sustainability, early quantifying Greenhouse Gas (GHG) emissions of offshore units represents a central role and step-change improvement across the O&G value chain. Developing an overarching realistic model to estimate GHG emissions is a challenge due to the different methodologies available, the complexity of offshore installations, and the degree of uncertainty in the estimation of emission factors. The present work focuses on the earlier stages of new development, notably in Front End Loading-1 (FEL-1) and FEL-2, i.e., opportunity identification and conceptual engineering studies, respectively. The primary objective of this study is to propose an innovative modeling methodology to quantify Greenhouse Gas (GHG) emissions in offshore production facilities. Since E&P companies consider current and future carbon dioxide equivalents (CO2e) emissions as a factor into capital projects economics, this study additionally proposes a semi-empirical model for OPEX calculation considering the impact related to emissions (on a CO2e basis). Emissions of GHG in the O&G industry typically occur from one of the following general source classes: (i) combustion sources, including both stationary devices and mobile equipment; (ii) process emissions and vented sources; (iii) fugitive sources; and (iv) indirect sources. The projection of carbon emission costs along the asset life cycle is performed to simulate the economic impact of such emission on an OPEX perspective. After estimating the CO2e emissions, the procedure consists of using the "Carbon Emission Cost Projection" to calculate the cost of the CO2 emitted and penalize the OPEX of the evaluated alternative. The proposed model can be used to estimate Carbon Footprint for each one of the several conceptual engineering alternatives evaluated during the conceptual phase of the project, improving not only the techno-economic analysis but also the decision-making process of Capital Projects in the O&G Industry.
由于环境影响对行业的可持续发展至关重要,因此早期量化海上设备的温室气体(GHG)排放代表了整个油气价值链的核心作用和逐步改进。由于可用的方法不同、海上设施的复杂性以及估计排放因素的不确定性程度,开发一个全面的现实模型来估计温室气体排放是一项挑战。目前的工作侧重于新开发的早期阶段,特别是前端加载-1 (fel1)和fel2,即机会识别和概念工程研究。本研究的主要目的是提出一种创新的建模方法来量化海上生产设施的温室气体(GHG)排放。由于勘探与生产公司将当前和未来的二氧化碳当量(CO2e)排放作为资本项目经济学的一个因素,因此本研究还提出了一个考虑排放相关影响(以CO2e为基础)的半经验模型,用于OPEX计算。油气行业的温室气体排放通常来自以下几种来源之一:(i)燃烧源,包括固定设备和移动设备;(ii)过程排放物和排放源;(三)逃犯来源;(四)间接来源。对资产生命周期的碳排放成本进行预测,以模拟这种排放对运营成本的经济影响。在估算出二氧化碳排放量之后,该程序包括使用“碳排放成本预测”来计算二氧化碳排放的成本,并对评估的替代方案的运营成本进行惩罚。该模型可用于估算在项目概念阶段评估的几个概念工程方案中的每一个方案的碳足迹,不仅改进了技术经济分析,而且改进了油气行业资本项目的决策过程。
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引用次数: 0
Drilling with Glass and Air: Using Hollow Glass Spheres to Address a Wide Ranging Drilling Challenge in a Safe, Efficient and Cost-Effective Manner 玻璃和空气钻井:使用中空玻璃球以安全、高效和经济的方式解决广泛的钻井挑战
Pub Date : 2021-08-09 DOI: 10.4043/31070-ms
M. Rylance, Y. Tuzov, V.. Sherishorin
A major development with multiple rigs delivering extensive multi-laterals encountered a pervasive mud-window issue within the reservoir. The resulting severe mud losses, extensive NPT and formation-damage was also deteriorating with time due to depletion. Conventional approaches to stem losses had failed and adoption of an energized mud-system with acceptable Effective Circulating Density (ECD) was not considered cost effective, pragmatic nor safe. Instead a novel application using Hollow-Glass-Spheres (HGS) was trialled, that demonstrated an effective and highly successful outcome. With 10 rigs drilling 60-70 wells per-year, each with 5,500 to 6,750m in the reservoir, quick resolution of the issue was required. For these reasons the Team at bp Russia looked carefully at alternatives that might fit the mud-window, but that offered a realistic approach for the environment and conditions in Eastern Siberia. The Team identified HGS as an approach to lighten the mud, often used for cementing ECD, application for drilling has been limited. For this approach we required an option with broad capabilities that could be scaled-up and exported to other development areas where such issues existed. This paper will report on the planning, delivery, and execution of a pilot on the Sb. field at TYNGD, in Eastern Siberia. Initially deployed on three wells, including multi-laterals, the paper will walk through the engineering considerations, during the planning and execution phases. Reporting comprehensively on the data gathered and the many lessons learned during the incremental and stepwise deployment. Data will be provided that demonstrated loss-free drilling was achieved where this had not occurred before, with a dramatic reduction in NPT, FLA needs and costs. The paper will also report on the post drilling productivity and comparison with offset wells drilled with conventional mud systems and suffering severe losses. The results of this pilot have beaten all expectations, there have been many insights and the Team are now looking to set a timetable to scale-up across the NOJV. Much has been learned, waste HGS material has been demonstrated to be an effective FLA pill in other sections of the well and centralisation of mud process may offer additional cost savings and improvements. Further efficiencies are expected to be achieved and potential across the Company portfolio could be a major game changer. HGS for cementing is well documented, application for drilling fluids has been less reported and almost exclusively applied to one-off sections/wells. The TYNGD application is novel as this is a major new development with 10 drilling rigs. Application is on multi-laterals and prior offset wells are available for direct comparison. The results of the approach demonstrate a new way of performing well construction in an effective manner for major Field Developments where losses are prevalent.
在一个大型开发项目中,多个钻井平台提供了大量的分支井,但在储层中遇到了普遍存在的泥窗问题。随着时间的推移,由于耗尽,泥浆流失严重,NPT增加,地层损坏也越来越严重。传统的阀杆漏失方法已经失败,采用具有可接受的有效循环密度(ECD)的通电泥浆系统被认为不符合成本效益、实用性和安全性。取而代之的是一种使用中空玻璃球(HGS)的新应用,它证明了有效和非常成功的结果。每年有10台钻机钻60-70口井,每口井的深度为5500 - 6750米,因此需要快速解决这个问题。由于这些原因,bp俄罗斯公司的团队仔细研究了可能适合泥窗的替代方案,但这为东西伯利亚的环境和条件提供了一种现实的方法。该团队认为HGS是一种减轻泥浆的方法,通常用于固井ECD,但在钻井中的应用有限。对于这种方法,我们需要一个具有广泛功能的选项,可以扩展并导出到存在此类问题的其他开发领域。本文将报道东西伯利亚TYNGD的一个试点项目的计划、交付和执行情况。本文首先在包括多分支井在内的三口井中进行了应用,介绍了在规划和执行阶段的工程考虑因素。全面报告在增量和逐步部署期间收集的数据和吸取的许多经验教训。将提供的数据表明,在以前从未发生过的情况下,实现了无漏失钻井,大大减少了NPT、FLA需求和成本。本文还将报告钻井后的产能,并与使用常规泥浆系统钻井的严重漏失的邻井进行比较。该试点的结果超出了所有人的预期,有许多见解,该团队现在正寻求制定一个时间表,在整个NOJV中扩大规模。我们已经了解到,废弃的HGS材料在井的其他部分已经被证明是一种有效的FLA剂,泥浆的集中处理可能会节省额外的成本和改进。预计将进一步提高效率,整个公司的投资组合的潜力可能会改变游戏规则。HGS固井技术已有详细记录,但在钻井液中的应用报道较少,几乎只应用于一次性井段/井中。TYNGD的应用是新颖的,因为这是一个拥有10台钻机的重大新开发项目。应用于多分支井和之前的邻井,可以进行直接比较。该方法的结果证明了一种有效的新方法,适用于普遍漏失的大型油田开发。
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引用次数: 0
Application of LWD Multipole Sonic for Quantitative Cement Evaluation – Well Integrity in the Norwegian Continental Shelf 随钻多极声波测井在挪威大陆架固井完整性定量评价中的应用
Pub Date : 2021-08-09 DOI: 10.4043/31100-ms
S. Sarkar, M. Horstmann, Tore Oian, Piotr Byrski, George Lawrence, Mark Gast, M. Cecena, Mohamed Saher Dahroug, K. E. Sylta
One of the crucial components of well integrity evaluation in offshore drilling is to determine the cement bond quality assuring proper hydraulic sealing. On the Norwegian Continental Shelf (NCS) an industry standard as informative reference imposes verification of cement length and potential barriers using bonding logs. Traditionally, for the last 50 years, wireline (WL) sonic tools have been extensively used for this purpose. However, the applicability of logging-while-drilling (LWD) sonic tools for quantitative cement evaluation was explored in the recent development drilling campaign on the Dvalin Field in the Norwegian Sea, owing to significant advantages on operational efficiency and tool conveyance in any well trajectory. Cement bond evaluation from conventional peak-to-peak amplitude method has shown robust results up to bond indexes of 0.6 for LWD sonic tools. Above this limit, the casing signal is smaller than the collar signal and the amplitude method loses sensitivity to bonding. This practical challenge in the LWD realm was overcome through the inclusion of attenuation rate measurements, which responds accordingly in higher bonding environments. The two methods are used in a hybrid approach providing a full range quantitative bond index (QBI) introduced by Izuhara et al. (2017). In order to conform with local requirements related to well integrity and to ascertain the QBI potential from LWD monopole sonic, a wireline cement bond log (CBL) was acquired in the first well of the campaign for comparison. This enabled the strategic deployment of LWD QBI service in subsequent wells. LWD sonic monopole data was acquired at a controlled speed of 900ft/h. The high-fidelity waveforms were analyzed in a suitable time window and both amplitude- and attenuation-based bond indexes were derived. The combined hybrid bond index showed an excellent match with the wireline reference CBL, both in zones of high as well as lower cement bonding. The presence of formation arrivals was also in good correlation with zones of proper bonding distinguishable on the QBI results. This established the robustness of the LWD cement logging and ensured its applicability in the rest of the campaign which was carried out successfully. While the results from LWD cement evaluation service are omnidirectional, it comes with a wide range of benefits related to rig cost or conveyance in tough borehole trajectories. Early evaluation of cement quality by LWD sonic tools helps to provide adequate time for taking remedial actions if necessary. The LWD sonic as part of the drilling BHA enables this acquisition and service in non-dedicated runs, with the possibility of multiple passes for observing time-lapse effects. Also, the large sizes of LWD tools relative to the wellbore ensures a lower signal attenuation in the annulus and more effective stabilization, thereby providing a reliable bond index.
海上钻井井完整性评价的关键内容之一是确定水泥浆的胶结质量,保证良好的水力密封。在挪威大陆架(NCS),一项行业标准作为信息参考,要求使用胶结测井对水泥长度和潜在障碍进行验证。传统上,在过去的50年里,电缆(WL)声波工具被广泛用于这一目的。然而,随钻测井(LWD)声波工具在定量固井评价中的适用性在最近挪威海Dvalin油田的开发钻井活动中进行了探索,因为它在任何井眼轨迹的操作效率和工具传输方面具有显着优势。传统的峰对峰振幅法评价水泥胶结的结果非常稳定,LWD声波工具的胶结指数高达0.6。超过此限值,套管信号小于接箍信号,振幅法对粘接失去敏感性。通过包含衰减率测量,LWD领域的这一实际挑战得以克服,衰减率测量可以在更高的粘合环境中做出相应的响应。Izuhara等人(2017)采用混合方法,提供全方位定量债券指数(QBI)。为了符合当地对井完整性的要求,并确定随钻单极子声波的QBI潜力,在该作业的第一口井中获取了电缆水泥胶结测井(CBL)进行比较。这使得LWD QBI服务能够在随后的井中进行战略性部署。LWD声波单极子数据在900英尺/小时的控制速度下获得。在合适的时间窗口内分析高保真波形,并推导出基于振幅和衰减的键指数。复合胶结指数与电缆参考CBL非常匹配,无论是在高水泥胶结区域还是在低水泥胶结区域。地层到达的存在也与QBI结果中可区分的适当键合区域具有良好的相关性。这确保了随钻固井测井的稳健性,并确保了其在后续作业中的适用性。虽然LWD固井评估服务的结果是全方位的,但它在复杂井眼轨迹下的钻机成本或运输方面具有广泛的优势。利用随钻测井声波工具对水泥质量进行早期评估,有助于为必要时采取补救措施提供充足的时间。LWD声波作为钻井底部钻具组合的一部分,可以在非专用下入的情况下进行采集和服务,并可以通过多次下入来观察延时效应。此外,相对于井筒而言,LWD工具的大尺寸确保环空信号衰减更小,更有效地稳定,从而提供可靠的粘结指数。
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引用次数: 0
AI Based Water-in-Oil Emulsions Rheology Model for Value Creation in Deepwater Fields Production Management 基于AI的油包水乳液流变性模型在深水油田生产管理中的价值创造
Pub Date : 2021-08-09 DOI: 10.4043/31173-ms
Thiago Geraldo Silva, Luis Kin Miyatake, Rafael Barbosa, A. G. Medeiros, Otavio Ciribelli Borges, M. Oliveira, F. M. Cardoso
This work aims to present a new paradigm in the Exploration & Production (E&P) segment using Artificial Intelligence for rheological mapping of produced fluids and forecasting their properties throughout the production life cycle. The expected gain is to accelerate the process of prioritizing target fields for application of flow improvers and, as a consequence, to generate anticipation of revenue and value creation. Rheological data from laboratory analyses of water-in-oil emulsions from different production fields collected over the years are used in a machine learning framework, which enables a modeling based on supervised learning. The Artificial Intelligence infers the emulsion viscosity as a function of input parameters, such as API gravity, water cut and dehydrated oil viscosity. The modeling of emulsified fluids uses correlations that, in general, do not represent the viscosity emulsion suitably. Currently, an improvement over empirical correlations can be achieved via rheological characterization using tests from onshore laboratories, which have been generating a database for different Petrobras reservoirs over the years. The dataset used in the artificial intelligence framework results in a machine learning model with generalization ability, showing a good match between experimental and calculated data in both training and test datasets. This model is tested with a great deal of oils from different reservoirs, in an extensive range of API gravity, presenting a suitable mean absolute percentage error. In addition to that, the result preserves the expected physical behavior for the emulsion viscosity curve. Consequently, this approach eliminates frequent sampling requirements, which means lower logistical costs and faster actions in the decision making process with respect to flow improvers injection. Moreover, by embedding the AI model into a numerical flow simulation software, the overall flow model can estimate more reliably production curves due to better representation of the rheological fluid characteristics.
这项工作旨在为勘探与生产(E&P)领域提供一种新的范例,利用人工智能对产出流体进行流变测绘,并在整个生产生命周期内预测其性质。预期的收益是加速目标油田优先应用流量改善剂的过程,从而产生预期的收入和价值创造。从多年来收集的不同生产油田的油包水乳液的实验室分析中获得的流变数据用于机器学习框架中,从而实现基于监督学习的建模。人工智能将乳化液粘度推断为输入参数的函数,如原料药比重、含水率和脱水油粘度。乳化液的建模使用的相关性通常不能恰当地表示黏性乳化液。目前,可以通过陆上实验室的流变特性测试来改进经验相关性,这些实验室多年来一直在为Petrobras的不同储层建立数据库。人工智能框架中使用的数据集得到了一个具有泛化能力的机器学习模型,无论是训练数据集还是测试数据集,实验数据和计算数据都具有很好的匹配性。该模型在不同油藏的大量原油中进行了测试,在API重力范围很广的情况下,得到了合适的平均绝对百分比误差。此外,该结果保留了乳液粘度曲线的预期物理行为。因此,这种方法消除了频繁的采样要求,这意味着更低的物流成本和更快的决策过程。此外,通过将人工智能模型嵌入到数值流动模拟软件中,整体流动模型可以更好地表征流体流变特性,从而更可靠地估计出生产曲线。
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引用次数: 1
Technologies for Advancing Offshore Enhanced Oil Recovery Capabilities 提高海上采油能力的技术
Pub Date : 2021-08-09 DOI: 10.4043/31227-ms
E. Melchert, R. Long
Last year the Department of Energy (DOE) presented a description of the expansion of its research portfolio from one focused on research primarily for onshore applications to one that includes projects specifically for offshore application. That paper (OTC - 30469-MS) also included key research results for the portfolio beginning with projects initiated in 2007. This paper follows on that theme and presents an overview of the Department's current research portfolio focusing on recent-past learnings, current learnings, and research gaps identified from the projects in the current research portfolio 2017-2023. Discussion includes projects that are sponsored by the Department as part of its public-private partnerships with principal investigators from industry and academia, and those projects sponsored by the Department at its National Laboratories. The discussion also includes an overview of activities and projects jointly pursued by DOE and the Department of the Interior's Bureau of Safety and Environmental Enforcement (BSEE) pursuant to the July 2020 Memorandum of Collaboration signed by both agencies. Major insights presented in this paper focus on innovative mid-Technology Readiness Level (mid-TRL) technologies that will enable cost-effective enhanced oil recovery in deepwater and ultra-deepwater including insights for cement and wellbore integrity, flow assurance, life extension of offshore platforms and risers, sensors and telecommunications, early kick detection, chemical delivery, data analytics involving big data sets and modeling, and advanced sensors for EOR operations. Many of the projects reviewed in this paper are part of the portfolio of projects that are sponsored by the Department at the National Laboratories while at the same time includes projects that are cost-shared with private sector and research partners in academia. The breadth of the portfolio illustrates the overall approach of the offshore research portfolio especially for enhanced oil recovery. Recently the National Petroleum Council completed a study for the Secretary of Energy titled Meeting the Dual Challenge: A roadmap to at-scale deployment of carbon capture, use, and storage in which the potential for the use and potential long-term storage of CO2 used in enhanced oil recovery is considered for both onshore and offshore settings (NPC 2019).
去年,美国能源部(DOE)介绍了其研究组合的扩展情况,从主要关注陆上应用的研究扩展到专门针对海上应用的项目。该论文(OTC - 30469-MS)还包括从2007年启动的项目开始的投资组合的关键研究成果。本文遵循这一主题,概述了该部门目前的研究组合,重点关注2017-2023年当前研究组合中的项目中最近的过去的学习,当前的学习和研究差距。讨论的项目包括由能源部作为其与工业界和学术界主要研究人员的公私伙伴关系的一部分资助的项目,以及由能源部在其国家实验室资助的项目。讨论还包括能源部和内政部安全与环境执法局(BSEE)根据两机构签署的2020年7月合作备忘录共同开展的活动和项目的概述。本文提出的主要见解集中在创新的中等技术准备水平(mid-TRL)技术上,这些技术将使深水和超深水的石油采收率具有成本效益,包括水泥和井筒完整性、流动保障、海上平台和立管的寿命延长、传感器和电信、早期井涌检测、化学输送、涉及大数据集和建模的数据分析,以及用于EOR操作的先进传感器。本文中审查的许多项目都是由该部门在国家实验室赞助的项目组合的一部分,同时也包括与私营部门和学术界研究伙伴分担成本的项目。该组合的广度说明了海上研究组合的整体方法,特别是提高石油采收率。最近,美国国家石油委员会为能源部长完成了一项名为《应对双重挑战:大规模部署碳捕集、利用和封存路线图》的研究,其中考虑了陆上和海上环境中用于提高石油采收率的二氧化碳的使用和潜在长期封存的潜力(NPC 2019)。
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引用次数: 0
Three-Phase Separator Online Measurement and Data Analytics for Fluid Interface and Emulsion Thickness Utilizing a Single Emulsion Watch Profiler 三相分离器在线测量和数据分析流体界面和乳化液厚度利用单一乳化液观察分析器
Pub Date : 2021-08-09 DOI: 10.4043/31315-ms
Jouni Hartikainen, Pekka Kaunisto, James L. Walls, A. Voutilainen, P. Laakkonen, O. Lehtikangas
Separators can over the length of field life be exposed to operating conditions outside the set design conditions, which can cause operating issues in terms of separator efficiency, operating expenditures and potential need for frequent maintenance and/or retrofitting new internals. In mature operations with heavy oils, there can be severe issues with Water-in-Oil and Oil-in-Water emulsion layers. In late life operations, enhanced oil recovery (EOR) efforts with polymer injection can also take place to produce more, but at the same time making the separator function in terms of phase separation even more complex. Emulsion thickness and residence time optimization in separators and tanks are key issues in the oil and gas operations. Real-time data of the full level profiling is complicated and has been based on instruments with varying reliability and performance. Operations have been relying on other process parameters and bottle tests. However, in this work, separator profiler utilizing electrical tomography was used for monitoring separator content online, especially fluid interface levels as well as emulsion and foam layer thicknesses. In addition, effect of polymer injection to the wells is investigated. From the single profiler, data for the separator fluid levels, emulsion and foam thicknesses can be derived. The profiler used is a safe-to-use non-radioactive probe-type measurement sensor which is installed through an existing separator nozzle. The actual separator profiler with dimensions 5 cm diameter and 3 m length was installed downstream of the inlet cyclones and the flow distribution baffles in the three-phase separator located at one of the production fields in the Middle East. Water-oil interface, turbulent water-in-oil dispersion band, oil-gas interface and foam layer thickness were monitored continuously for several months with varying flowrates and operation conditions. Later, effect of polymer injection was also investigated. Interface level and layer monitoring results will be given and discussed. The results show that the profiler is highly useful for monitoring the separator fluid distribution online, building a rigid data analytics model over time that can be utilized by the operations to improve and optimize the performance. This paper shares novel information on operational experience of data analytics used for three-phase separators operating in a heavy oil field with polymer injection. The sensor type used is novel to the industry with high robustness and reliability generating multiple data points per second, enabling a highly detailed analytics model generating new possibilities for operational optimization through digitalization. In addition, commissioning and monitoring of the sensor was done remotely during covid-19 shutdown without the need of external personnel entering the field demonstrating remote commissioning and digital oil field concepts.
在整个使用寿命期间,分离器可能会暴露在超出设定设计条件的操作条件下,这可能会导致分离器效率、运营支出以及可能需要频繁维护和/或改造新内部的操作问题。在含重油的成熟作业中,油包水和水包油乳化层可能存在严重问题。在后期作业中,也可以通过注入聚合物来提高采收率(EOR),以提高产量,但同时也使分离器在相分离方面的功能变得更加复杂。乳化液在分离器和储罐中的厚度和停留时间优化是油气作业中的关键问题。全液面剖面的实时数据比较复杂,采用的仪器的可靠性和性能参差不齐。操作一直依赖于其他工艺参数和瓶试。然而,在这项工作中,利用电断层成像的分离器剖面仪被用于在线监测分离器内容,特别是流体界面水平以及乳液和泡沫层厚度。此外,还研究了注聚合物对井的影响。通过单个剖面仪,可以得到分离器液面、乳液和泡沫厚度的数据。所使用的剖面仪是一种安全使用的无放射性探针型测量传感器,通过现有的分离器喷嘴安装。实际的分离器剖面器直径为5厘米,长度为3米,安装在位于中东某生产油田的三相分离器的入口旋风分离器和气流分布挡板的下游。在不同流量和操作条件下,连续数月监测了水-油界面、油包水湍流弥散带、油气界面和泡沫层厚度。随后,对聚合物注入的影响进行了研究。给出并讨论界面级和层监测结果。结果表明,该分析器对于在线监测分离器流体分布非常有用,可以建立一个严格的数据分析模型,该模型可以用于操作以改进和优化性能。本文分享了稠油油田注聚合物三相分离器数据分析的操作经验。所使用的传感器类型在行业中是新颖的,具有高鲁棒性和可靠性,每秒可生成多个数据点,使高度详细的分析模型能够通过数字化为操作优化提供新的可能性。此外,在covid-19关闭期间,无需外部人员进入现场,即可远程调试和监控传感器,演示远程调试和数字油田概念。
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引用次数: 0
Pipe Clamping Mattresses to Mitigate Flowline Walking; Physical Modelling Trials on Three Offshore Soils 减少管线行走的管道夹紧垫三种近海土壤的物理模拟试验
Pub Date : 2021-08-09 DOI: 10.4043/31064-ms
C. O’beirne, P. Watson, C. O’Loughlin, D. White, Alexander Hodson, S. Ang, S. Frankenmolen, Jesper Hoj-Hansen, M. Kuo, T. Roe
Pipe clamping mattresses (PCMs) are a relatively new system for providing anchoring force to pipelines, to mitigate offshore flowline ‘walking’. They represent a cost-effective and highly efficient alternative to anchor piles, rock dump and conventional concrete mattresses. The system comprises a hinged concrete structure that clamps onto a section of laid pipeline, with concrete ballast logs securing the clamping action – with the benefit that 100% of the submerged weight of the PCM contributes to axial friction. PCMs have been applied successfully to one deepwater project, but performance data showing the influence of soil type, and allowing a general design framework to be established, has not yet been available. This paper addresses this gap by investigating the performance of PCMs through three series of centrifuge tests, supported by three Operators. Each series comprises tests on a different reconstituted deepwater soil as follows: (a) West African clay; (b) Gulf of Mexico clay; and (c) carbonate silty sand. In each test, a scaled pipeline is installed in-flight and cycled axially to represent its prior operating life. Scaled PCM models and ballast units are then installed onto the pipe in-flight, mimicking the use of PCMs to mitigate pipeline walking during operation. After installation of the PCMs, further axial cycles are applied, with the system settlement and changes in axial resistance and excess pore pressure measured. The paper shows the performance and applicability of PCMs for a range of soil types, highlighting variations in axial resistance and settlement. The suite of results will help to calibrate design tools for industry, removing unnecessary conservatism and enabling an optimised pipeline anchoring solution to be designed. Key results are equivalent friction factors for the combined pipe-PCM system and PCM settlement, which both show behaviour dependent on soil type. In the clay soils, friction increases significantly over time due to ‘consolidation hardening’. This provides validation of an important effect that has only recently been recognised in pipeline design. In contrast, hardening behavior is not evident in silty sand – although the study suggests there is potential for increasing resistance associated with settlement, which appears to mobilize additional (wedging) stress around the pipeline. Upon PCM installation, the pipelines embed further due to the added weight. Additional settlement occurs during cycling of the system, due to immediate soil deformation and consolidation-related compression. The magnitude of embedment is greater for the clay soils, but in all cases does not cause the clamping action to release. Overall, the efficiency of the PCM system in providing a high level of anchoring force per unit weight placed on the seabed is confirmed. Long term anchoring forces in the range 50-100% of the submerged weight of the PCM are demonstrated. This is several times more efficient than the commonly used
管道夹紧垫(pcm)是一种相对较新的系统,可为管道提供锚固力,以减轻海上管线的“行走”。它们代表了锚桩、排土场和传统混凝土床垫的一种经济高效的替代方案。该系统包括一个铰接的混凝土结构,该结构夹紧在一段铺设的管道上,混凝土压载日志确保夹紧作用,其好处是PCM的100%水下重量有助于轴向摩擦。pcm已成功应用于一个深水项目,但性能数据显示,土壤类型的影响,并允许建立一个一般的设计框架,还没有可用。本文通过在三个操作人员的支持下,通过三个系列的离心机测试来研究PCMs的性能,从而解决了这一差距。每个系列包括对一种不同的重组深水土壤进行如下试验:(a)西非粘土;(b)墨西哥湾粘土;(c)碳酸盐粉砂。在每次测试中,在飞行中安装一个按比例缩放的管道,并进行轴向循环,以表示其先前的使用寿命。然后将按比例缩放的PCM模型和镇流器装置安装在飞行中的管道上,模拟PCM的使用,以减轻作业过程中的管道行走。安装pcm后,进行进一步的轴向循环,测量系统沉降、轴向阻力和超孔隙压力的变化。本文展示了PCMs在一系列土壤类型中的性能和适用性,突出了轴向阻力和沉降的变化。这套结果将有助于校准工业设计工具,消除不必要的保守性,并设计出优化的管道锚定解决方案。关键结果是管道-PCM组合体系和PCM沉降的等效摩擦系数,它们都表现出依赖于土壤类型的行为。在粘土中,由于“固结硬化”,摩擦随着时间的推移而显著增加。这证实了最近才在管道设计中认识到的重要影响。相比之下,粉砂的硬化行为并不明显,尽管研究表明,与沉降相关的阻力可能会增加,这似乎会在管道周围调动额外的(楔入)应力。在安装PCM后,由于增加了重量,管道嵌入得更深。在系统循环过程中,由于直接的土壤变形和与固结相关的压缩,会产生额外的沉降。粘土的埋置幅度较大,但在所有情况下都不会导致夹紧作用释放。总的来说,PCM系统在提供海床上单位重量的高水平锚固力方面的效率得到了证实。证明了PCM在50-100%沉水重量范围内的长期锚固力。这比通常使用的岩石护坡要有效好几倍。
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引用次数: 0
Lies, Damned Lies, and Simulation Results: How to Change the Conversation and Build a Thriving Simulation Ecosystem 谎言,该死的谎言和模拟结果:如何改变对话并建立一个繁荣的模拟生态系统
Pub Date : 2021-08-09 DOI: 10.4043/30953-ms
Bipin Kashid, Mitch Eichler
Engineering simulation has become the pivotal tool for research and development in industries including offshore oil & gas, aerospace, automotive, mobile/off-highway, health care, and others. This case study will explore the financial and time-based savings achieved through detailed simulations and a system-based design approach in two hydraulic valve development projects. The applications in this scope include subsea blowout preventer and off-highway mobile equipment controls. Tools like 1D system simulation, computational fluid dynamics, and finite element analysis are widely accepted; verification and validation (V&V) of these models is imperative in building confidence in simulation. Some V&V reference standards have been developed by groups like ASME and API, but they do not encompass all aspects of simulation regularly utilized by the modern analyst. This places the onus for the creation of V&V guidelines onto individual analysts and their respective employers. Lack of detail in these guidelines can lead to flawed interpretations of results and a corresponding loss of trust in analytical methods. Interdisciplinary organizations can provide forums to help bridge these gaps and create more comprehensive V&V guidelines. Through a study of the development cycles of a subsea valve and an off-highway mobile valve, examples will be outlined which illustrate the benefit of extensive upfront simulation validated by physical testing. Simulation work serves as a cost avoidance measure against many cycles of building and testing prototypes beyond what is truly required in the early stages of design. Accurate simulation is a key component of successful product development, but another often neglected factor is the collaboration between subject matter experts from the component suppliers and the OEM or system integrator. High performance teams comprised of seasoned designers, analysts, and market experts can collaborate to create devices that excel when integrated into a final product. Component designers may wish to isolate the design problem to the component in question, but critical engineering detail will be missed by avoiding a system approach. Expanding the scope of the design analysis to include as much of the application as possible as well as utilizing V&V techniques (beyond minimum industry standards) is key to ensuring that laboratory test data is representative of how a product will perform in its intended application. As the industry continues to evolve, powerful digital twins of systems like blowout preventers can be used for OEM validation of new technology proposed for these systems. However, the fidelity of these digital twins is contingent upon the inputs from thoroughly validated analytical models of the components that comprise the system. By collaborating across the customer-supplier value chain and investing heavily in simulation, offshore manufacturers can strategically position themselves to win in times when both customer
工程仿真已经成为海上油气、航空航天、汽车、移动/非公路、医疗保健等行业研究和开发的关键工具。本案例研究将探讨在两个液压阀开发项目中,通过详细的仿真和基于系统的设计方法实现的财务和时间节约。该范围的应用包括海底防喷器和非公路移动设备控制。诸如一维系统仿真、计算流体动力学和有限元分析等工具被广泛接受;这些模型的验证和确认(V&V)是建立仿真信心的必要条件。像ASME和API这样的组织已经开发了一些V&V参考标准,但它们并不包括现代分析师经常使用的模拟的所有方面。这将创建V&V指导方针的责任放在了个别分析师和他们各自的雇主身上。这些指导方针缺乏细节可能导致对结果的错误解释,并相应丧失对分析方法的信任。跨学科组织可以提供论坛来帮助弥合这些差距,并创建更全面的V&V指南。通过对海底阀门和非公路移动阀门开发周期的研究,将概述一些例子,说明通过物理测试验证的大量前期模拟的好处。模拟工作可以作为一种成本规避措施,以避免在设计的早期阶段构建和测试超出实际需要的原型的许多周期。准确的仿真是成功的产品开发的关键组成部分,但另一个经常被忽视的因素是来自组件供应商和OEM或系统集成商的主题专家之间的合作。由经验丰富的设计师、分析师和市场专家组成的高性能团队可以协作创建集成到最终产品中的出色设备。组件设计人员可能希望将设计问题与所讨论的组件隔离开来,但是避免使用系统方法将错过关键的工程细节。扩大设计分析的范围,包括尽可能多的应用,以及利用V&V技术(超过最低的行业标准)是确保实验室测试数据代表产品在其预期应用中的表现的关键。随着行业的不断发展,防喷器等强大的数字孪生系统可以用于OEM对这些系统提出的新技术进行验证。然而,这些数字双胞胎的保真度取决于组成系统的组件的经过彻底验证的分析模型的输入。通过在客户-供应商价值链上的合作和在模拟上的大量投资,离岸制造商可以战略性地定位自己,在客户期望和失败成本都处于历史高位的时候赢得胜利。
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引用次数: 0
Quality Assurance Framework to Enable Additive Manufacturing Based Digital Warehousing for Oil and Gas Industry 为石油和天然气行业提供基于增材制造的数字仓储质量保证框架
Pub Date : 2021-08-09 DOI: 10.4043/31261-ms
S. Kandukuri, Ole-Bjørn Ellingsen Moe
Additive manufacturing (AM) makes it possible to produce parts on demand, close to operations, with significantly reduced lead times compared to conventional manufacturing. However, without standardization or guidelines, additively manufactured parts could raise the risk of unexpected or premature failures due to inherent variation of mechanical and metallurgical properties associated with this new technology. This is especially true when the reduced lead time is the desired advantage, where speed may be prioritized over quality. A standardised framework is proposed to free up value locked in physical warehouse inventory and reduce inventory management cost through digital warehousing in a safe and cost-efficient way. Through a joint industry project, with participating companies throughout the entire AM value chain, we propose an assurance framework that answers questions such as: can the digital drawing be available when needed? Can the parts be made ‘first time’ right when needed? Can it be made with the same quality at another location next time? Which party is responsible for the different stages? What requirements should be in place for the companies who wish to manufacture on demand? The digital warehouse assurance framework discussed in this work demonstrates that digital warehousing powered by AM could potentially shorten lead times for sourcing parts and reduce the need for costly storage, maintenance and coordination of spare parts that are rarely used. We also discuss the different variants of digital warehousing we may see, and the roles and responsibilities various digital warehouse stakeholders have for facilitating unambiguous communication. AM is already disrupting supply chains in many other industries, but it is in its infancy in the oil & gas, offshore and maritime sectors as they ponder challenges with intellectual property (IP) and usage rights for original equipment manufacturers (OEM) designs, standardization of technology interfaces and the lack of knowledge and trust of the technology. The digital warehouse quality assurance framework proposed and discussed in this work is unique and has potential to not only accelerate adoption of AM in oil & gas and offshore sectors, but also contribute to a significant reduction of emissions, including greenhouse gases.
增材制造(AM)使按需生产零件成为可能,接近运营,与传统制造相比,交货时间大大缩短。然而,如果没有标准化或指导方针,由于与这种新技术相关的机械和冶金性能的固有变化,增材制造的零件可能会增加意外或过早失效的风险。当缩短交货时间是期望的优势时尤其如此,其中速度可能优先于质量。提出了一种标准化的框架,通过安全、经济的方式,释放被锁在实体仓库库存中的价值,降低库存管理成本。通过与整个增材制造价值链上的参与公司的联合行业项目,我们提出了一个保证框架,可以回答以下问题:是否可以在需要时提供数字图纸?零件能在需要的时候“第一次”制造好吗?下次能在其他地方以同样的质量生产吗?哪一方负责不同的阶段?对于希望按需生产的公司,应该有哪些要求?本工作中讨论的数字仓库保证框架表明,由增材制造驱动的数字仓库可能缩短采购零件的交货时间,并减少对很少使用的备件的昂贵存储、维护和协调的需求。我们还讨论了我们可能看到的数字仓库的不同变体,以及各种数字仓库利益相关者在促进明确沟通方面的角色和责任。增材制造已经颠覆了许多其他行业的供应链,但在石油和天然气、海上和海事领域,增材制造还处于起步阶段,因为这些行业正在思考知识产权(IP)和原始设备制造商(OEM)设计的使用权、技术接口标准化以及缺乏对该技术的知识和信任方面的挑战。在这项工作中提出和讨论的数字仓库质量保证框架是独一无二的,不仅有可能加速增材制造在油气和海上行业的采用,而且还有助于显著减少排放,包括温室气体。
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Day 1 Mon, August 16, 2021
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