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Hierarchical Approach to Modeling Karst and Fractures in Carbonate Karst Reservoirs in the Tarim Basin 塔里木盆地碳酸盐岩岩溶储层岩溶裂缝分层建模方法
Pub Date : 2019-11-11 DOI: 10.2118/197264-ms
F. Shen, Kuanzhi Zhao, Yintao Zhang, Y. Yu, Jingliang Li
Karst reservoirs in the Tarim Basin, northwestern China, were formed by subaerial exposure and karstification from the Ordovician formation and represent the main plays. Predicting the storage capacity and quantifying permeability heterogeneities are challenging while important for field development planning. In this paper we present a hierarchical approach to modeling karst and fractures with geoscience and engineering data for selecting locations of new wells and for the reservoir simulation. Karst and fractures at multiple scales contribute significantly to reservoir volumes in place and well productivity. Fracture-karst units in wells were determined using log-based electrofacies validated against core data, image logs and drilling data to quantify different karst features and fracture patterns hosted in units. A 3-D architecture model of karst system was constructed with extracted karst features at the seismic-scale based on multi-attribute seismic facies analysis. The karst network model was generated with karst-fracture units at wells, inverted seismic impedance volume, and 3-D karst architecture model. Porosity estimates of the karst system were conditioned with log data, mud loss data, seismic impedance volume and karst network model. Karst horizontal and vertical conduits were modeled and their permeabilities were empirically derived. Based on fracture length relative to the seismic resolution, fractures were modeled at two scales. Diffuse fractures at a small scale were modeled stochastically conditioned with image log data and the karst fracture unit model. A discrete fracture network (DFN) model at a large scale was deterministically built by meshing fracture lineaments automatically tracked from the curvature enhanced attribute. The DFN model was embedded into a geocellular grid model in which geometries of the large fractures were maintained explicitly. The calculation of effective horizontal and vertical permeabilities of the fracture system was scale dependent and decoupled. Fracture geometric parameters and permeabilities were calibrated against well test data. Streamline simulation was performed in the static model to calibrate spatial fracture densities. After two-step conditioning, fracture models were updated and then upscaled. Flow properties of karst and fractures from the wellbore to the seismic scales were combined based on their impacts on fluid flow. Integration of karst network model and history match of water cut and bottom hole pressure using streamline simulation helped the oil/water contact (OWC) assessment and allowed the identification of dynamic compartments. Combing karst networks, dynamic compartments and modeled geological scenarios allowed targeting potential highly productive zones where new well locations could be selected. The case study demonstrated that the hierarchical approach to karst and fracture modeling and calibration allowed building a realistic reservoir model and better understanding of
塔里木盆地岩溶储层是由奥陶系的陆上暴露和岩溶作用形成的,代表了主要的储层。预测储层容量和量化渗透率非均质性对油田开发规划具有重要的挑战性。在本文中,我们提出了一种利用地球科学和工程数据对岩溶和裂缝进行分层建模的方法,用于选择新井的位置和油藏模拟。多尺度的岩溶和裂缝对储层体积和油井产能有重要影响。利用基于测井的电相,结合岩心数据、图像测井和钻井数据进行验证,确定井中的裂缝-岩溶单元,以量化单元中不同的岩溶特征和裂缝模式。基于多属性地震相分析,利用提取的地震尺度岩溶特征,构建了岩溶系统的三维建筑模型。利用井内岩溶裂缝单元、反演地震阻抗体和三维岩溶构造模型建立岩溶网络模型。利用测井资料、泥浆损失资料、地震阻抗体积和岩溶网络模型对岩溶系统孔隙度进行估算。建立了岩溶水平和垂直管道模型,并对其渗透率进行了经验推导。根据裂缝长度与地震分辨率的关系,在两个尺度上对裂缝进行建模。以图像测井资料和岩溶裂缝单元模型为随机条件,建立了小尺度弥漫性裂缝模型。根据曲率增强属性自动跟踪裂缝轮廓,对裂缝进行网格划分,确定地建立了大尺度离散裂缝网络模型。DFN模型被嵌入到geocell网格模型中,该模型明确地保持了大裂缝的几何形状。裂缝体系有效水平和垂直渗透率的计算是尺度相关且解耦的。根据试井数据校准裂缝几何参数和渗透率。在静态模型中进行流线模拟,以校准空间裂缝密度。经过两步调节后,更新裂缝模型,然后进行升级。根据岩溶和裂缝对流体流动的影响,将其从井筒到地震尺度的流动特性结合起来。利用流线模拟将岩溶网络模型与含水率和井底压力的历史匹配相结合,有助于油水接触面(OWC)评价和动态隔室的识别。结合岩溶网络、动态隔层和模拟地质情景,可以瞄准潜在的高产区,选择新的井位。案例研究表明,采用分层方法对岩溶和裂缝进行建模和校准,可以建立真实的储层模型,更好地了解储层的复杂性。
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引用次数: 2
Digital Twins and Industry 4.0: Videogamers Will Staff and Manage Industrial Projects in the Near Future 数字双胞胎和工业4.0:电子游戏玩家将在不久的将来管理工业项目
Pub Date : 2019-11-11 DOI: 10.2118/197538-ms
J. Novack
The next time you are tempted to scold your son or daughter for spending too many hours playing videogames, think twice: they may be training to be the best workers of the 21st century and even replace your position… Collaborative Work Environments (CWE) combined with Telepresence and Mixed Reality technologies are revolutionizing the design, engineering and building large petrochemical projects. This paper provides an overview of the technologies and describes how the design, implementation and control processes in these projects can be performed more safely and accurately at lower cost. Over three decades ago, businesses experienced a leap in performance, code reusability and maintainability when their information technologies moved from numbered line to object-oriented programming (OOP). We are now poised at the cusp of another quantum change in efficiency as a result of technology. In this new era data travels from "cradle to grave." From design, construction or assembly, to use, service and final dismantling of refineries and industrial facilities, the physical world of discrete elements will have an accurate digital equivalent. Thanks to powerful computing and Big Data warehousing, complex structures with millions of individual parts can now be tracked and displayed like intelligent LEGO® structures. The vision is that by adopting an open, agree-upon, and already-existing platform for technical communication among different software vendors, huge improvements in efficiency results from enabling a platform or "communal space" that interacts seamlessly with remote presence tools, and a global talent pool working side-by-side with local workers and designers in a virtual fashion. The technology for these real time virtual worlds is already commonplace in online video gaming. Together with the ability to log the activities in this parallel virtual but completely accurate digital world using Big Data, an exhaustive register from initial design through construction, operation and eventual dismantling may be used for detailed analysis, training and automation of preventive maintenance and safety, resulting in lower costs from improved efficiency and better management and enhanced safety. Extending this model and common language of data communication to include various industries, such as engineering, construction, aviation and military operations provides economies of scale in the adoption of an open, global and flexible platform for use by all, but without restricting innovation or compromising security. 3D provides spatial information as in existing CAD systems, adding the time element ‘4D’ incorporates project management and logistics. The next logical step includes cost and supplier information for informed complete life-cycle management of the equipment, project or facility, or ‘5D’. Uniquely tagging each object is ‘6D’ for real-time RFID asset management and Facilities Management using Big Data enhanced prognosis of maintenance an
下次当你想责备你的儿子或女儿花太多时间玩电子游戏时,请三思:他们可能会被训练成21世纪最优秀的员工,甚至取代你的位置……协同工作环境(CWE)与远程呈现和混合现实技术相结合,正在彻底改变大型石化项目的设计、工程和建设。本文概述了这些技术,并描述了如何在这些项目中以更低的成本更安全、更准确地执行设计、实施和控制过程。三十多年前,当信息技术从数字行转向面向对象编程(OOP)时,企业在性能、代码可重用性和可维护性方面经历了一次飞跃。我们现在正处于技术带来的另一个效率巨变的风口浪尖。在这个新时代,数据从“摇篮到坟墓”。从设计、建造或组装,到炼油厂和工业设施的使用、服务和最终拆除,离散元素的物理世界将拥有精确的数字等价物。由于强大的计算和大数据仓库,拥有数百万个单独零件的复杂结构现在可以像智能乐高®结构一样被跟踪和显示。我们的愿景是,通过采用一个开放的、一致同意的、已经存在的平台,在不同的软件供应商之间进行技术交流,使一个平台或“公共空间”能够与远程呈现工具无缝交互,并使全球人才库以虚拟的方式与本地工人和设计师并肩工作,从而大大提高效率。这些实时虚拟世界的技术在在线视频游戏中已经很普遍了。再加上使用大数据在这个并行的虚拟但完全准确的数字世界中记录活动的能力,从最初的设计到建造、运营和最终拆除的详尽记录可用于详细分析、培训和预防性维护和安全的自动化,从而通过提高效率、更好的管理和增强安全性来降低成本。将这种数据通信模型和通用语言扩展到包括工程、建筑、航空和军事行动等各个行业,可以在采用开放、全球和灵活的平台时提供规模经济,供所有人使用,但不会限制创新或损害安全。3D提供与现有CAD系统一样的空间信息,添加时间元素“4D”结合了项目管理和物流。下一个合乎逻辑的步骤包括成本和供应商信息,以便对设备、项目或设施进行完整的生命周期管理,或称为“5D”。唯一标记每个对象是“6D”,用于实时RFID资产管理和设施管理,使用大数据增强维护预测和避免故障,最后是“7D”,用于人工智能,自我管理和自我修复系统,在机器感知系统的道路上。
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引用次数: 3
Actual Well Performance Identification and Production Efficiency Enhancement and Sustainability in a Brown Field 棕地实际井情识别、生产效率提高及可持续性
Pub Date : 2019-11-11 DOI: 10.2118/197383-ms
Amna Yaaqob Khamis Salem Aladsani, Afra Hamad Alghafli, Sultan Hamdan Al Kaabi, K. Mcneilly, M. M. Akhtar, Deepak Tripathi, Hamda Alkuwaiti, Sandeep Soni, Jose Isambertt
This paper discusses a production efficiency improvement (PEI) case study using an Integrated Asset Model (IAM) in a super-giant brown field consisting of more than a thousand well strings producing from multi-layered reservoir with different properties. This paper discusses various scenarios that were considered to carry out production efficiency improvement and system bottleneck identification using IAM model integrated within digital framework consisting of automated workflows and advanced data integration. IAM solution was implemented in a super-giant brown field to help users to carry out complete system-analysis to assist in delivering production-mandates, identifying sustainability and removing potential bottlenecks for improvements. This solution incorporates integration of validated well and network models within a digital-layer, in which various analytical-processes and workflows are automated and integrated with multiple corporate-data-sources. This centralized production-optimization based collaborative-platform enables user to carry out various scenarios while taking into account different operating constraints. Validated and calibrated well and network models were integrated within these workflows, updating them on daily basis, thereby providing representative well and network performance parameters. This paper discusses several case studies that were carried out utilizing an integrated asset model, thereby achieving fundamental business objective of production efficiency improvement. For this purpose, full field network models consisting of more than a thousand calibrated well strings were analyzed within a digital IAM framework. Various what-if scenarios were adapted to conceptualize an engineering approach in which various reservoir, well and facility level guidelines were incorporated for identifying true potentials of the system. This holistic approach provided users the capability to carry out a detailed analysis to achieve various key production objectives such as reducing production deferrals, compensating production shortfalls, identifying total system capacity and thereby enhancing production efficiency. Key challenges and recommendations for improving production efficiency and establishing standardized well potential determination methodology were also highlighted from the case study. Lastly, identification of the true production limits of the reservoir, wells, and the surface network were made possible which is fundamental to the delivery of the long term field development plan. Identifying true capacity at the well and field level is a challenging task in a field with more than ten development area with completely different fluid properties and production capacities. A standardized IAM solution approach made this estimation possible. This approach also helped in minimizing potential production deferment thereby leading to cost optimization of total system.
本文讨论了一个利用综合资产模型(IAM)提高生产效率(PEI)的案例研究,该油田由1000多口井串组成,产自具有不同性质的多层油藏。本文讨论了使用集成在由自动化工作流和高级数据集成组成的数字框架内的IAM模型进行生产效率改进和系统瓶颈识别的各种场景。IAM解决方案在一个超大型棕地实施,帮助用户进行完整的系统分析,以协助交付生产任务,确定可持续性并消除潜在的改进瓶颈。该解决方案在数字层中集成了经过验证的井和网络模型,其中各种分析过程和工作流程都是自动化的,并与多个公司数据源集成在一起。这种基于集中生产优化的协作平台使用户能够在考虑不同操作约束的情况下执行各种场景。经过验证和校准的井和网络模型集成在这些工作流程中,每天更新,从而提供具有代表性的井和网络性能参数。本文讨论了利用集成资产模型进行的几个案例研究,从而实现了提高生产效率的基本业务目标。为此,在数字IAM框架内分析了由1000多个校准井串组成的全油田网络模型。为了确定系统的真实潜力,我们采用了各种假设情景,将各种油藏、井和设施级别的指导方针结合起来,形成了一种工程方法。这种整体方法为用户提供了进行详细分析的能力,以实现各种关键的生产目标,如减少生产延迟、补偿生产不足、确定总系统能力,从而提高生产效率。案例分析还强调了提高生产效率和建立标准化井潜力确定方法的主要挑战和建议。最后,确定油藏、油井和地面网络的真实生产极限成为可能,这对交付长期油田开发计划至关重要。在一个拥有10多个开发区域、流体性质和生产能力完全不同的油田中,确定井和油田的真实产能是一项具有挑战性的任务。标准化的IAM解决方案方法使这种估计成为可能。这种方法还有助于最大限度地减少潜在的生产延迟,从而实现整个系统的成本优化。
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引用次数: 0
Intra- and Inter-Facies Variability of Multi-Physics Data in Carbonates. New Insights from Database of ALBION R&D Project 碳酸盐岩多物理场数据的相内、相间变异性。ALBION研发项目数据库的新见解
Pub Date : 2019-11-11 DOI: 10.2118/197836-ms
C. Danquigny, G. Massonnat, Cédric Mermoud, J. Rolando
In carbonates, the geological facies is a key driver for populating reservoir models with petrophysical properties. Conventionnal core analysis mainly contributes to establish relationships between facies, petrophysics and geophysics. However, populating gridblocks reservoir models with petrophysics requires parsimonious facies classifications and effective relationships at larger scales that field studies rarely investigate. Studying outcrop analogues helps filling the gap between lab measurements and effective upscaled properties of models, and considerably improves the modelling workflows. The ALBION R&D project developed an innovative framework for multi-physics and multi-scales characterization of Barremian-Aptian carbonates from south-eastern France. These outcropping rudist-rich limestones constitute an analogue of Middle-East reservoirs. Petrophysical and geophysical properties were measured on plugs from cores and outcrops but also at larger scales thanks to original experiments on cores, in and between boreholes. Indeed the analogue includes several experimental areas, where hydraulic tests in sealed wells sections and tomographies between very close boreholes allowed investigating petrophysical and geophysical rock properties at intermediate decimetric to decametric scales. Thanks to the resulting database, this paper aims quantifying the variability of multi-physics data (e.g. porosity, permeability, and P-wave velocity) at different scales in regards of an updated and unified facies classification. The latter is only based on sedimentary origin and fabrics. Other available properties affecting petrophysics are used to cluster facies associations in sub-classes. Consequently the facies classification does not allow discriminating the distributions of porosity, permeability, nor p-wave velocity. For the rudist facies, that is the most sampled, texture subclasses do not help this work. Reversely, the place of sampling, that is likely a proxy of diagenesis and age, cluster the petrophysical distributions. The results remind us that a proper facies definition should consider both sedimentary origin, fabrics, texture, diagenesis and tectonics. They also point out the relative importance of each characteristics in regards of the scale of interest and the difficulty to infer upscaled relationships between rock properties from CCAL because the representative elementary volume of carbonates is usually higher than the plug and even the core volumes.
在碳酸盐岩中,地质相是用岩石物理性质填充储层模型的关键驱动因素。常规岩心分析主要有助于建立相、岩石物理和地球物理之间的关系。然而,用岩石物理学填充网格块油藏模型需要简化的相分类和更大规模的有效关系,而现场研究很少研究这些关系。研究露头类似物有助于填补实验室测量和模型有效升级属性之间的空白,并大大改善建模工作流程。ALBION研发项目开发了一个创新的框架,用于法国东南部Barremian-Aptian碳酸盐岩的多物理场和多尺度表征。这些露头的富乡村灰岩与中东的储层类似。在岩心和露头的岩芯上测量岩石物理和地球物理性质,但由于对岩心、井内和井间的原始实验,也可以在更大的尺度上测量岩石物理和地球物理性质。实际上,模拟包括几个实验区,在封闭井段进行水力测试,在非常接近的井眼之间进行层析成像,可以在中分米至十分米尺度上研究岩石物理和地球物理岩石性质。借助该数据库,本文旨在量化不同尺度下多物理场数据(如孔隙度、渗透率和纵波速度)的变异性,从而更新和统一相分类。后者仅基于沉积成因和组构。其他可用的影响岩石物理性质的属性被用于亚类相组合的聚类。因此,相分类不能区分孔隙度、渗透率和纵波速度的分布。对于采样最多的原始相,纹理子类对这项工作没有帮助。相反,采样地点可能是成岩作用和年龄的代表,聚集了岩石物理分布。研究结果提示,正确的相定义应综合考虑沉积成因、组构、构造、成岩作用和构造等因素。他们还指出,就感兴趣的规模而言,每个特征的相对重要性以及从CCAL推断岩石性质之间的放大关系的难度,因为碳酸盐的代表性基本体积通常高于桥塞甚至岩心体积。
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引用次数: 2
Optimizing Limestone Acidizing Treatments in Perforated Horizontal Completions by Implementing a Physics-Based Tool 利用物理工具优化水平射孔完井的石灰石酸化处理
Pub Date : 2019-11-11 DOI: 10.2118/197719-ms
Oswaldo Perez, F. Fragachán, Andrew G. Babey
To increase the likelihood of success of acid stimulation in limestone reservoirs, the treatment has to evenly cover the desired zone to allow controlled reaction rates that can result in a uniform conductivity pattern, or wormholes development radially across the pay zone. To achieve this ultimate goal, effective fluid diversion is required to reorient fluid path, from high to low injectivity areas. The selection of the right diversion technique is the key to obtaining successful stimulation results. Therefore, The objective of this work is to evaluate, and compare the stimulation efficiency of several diversion scenarios based on a highly reliable physics-based tool capable of simulating multiple completion types. This work will be focused on two typical diversion methods applicable to perforated completions, such as: 1) ball sealers, and 2) bio-degradable particles. A coupled model that consists of wellbore and reservoir flow is used to simulate acid, and limestone rock interactions for each diversion method. The model simulates fluid hydraulics in the wellbore, couples it with transient reservoir flow, and accounts for the formation skin effects derived from each diversion technique. The model also considers the effect of induced wormholes generation and the created injection profile along the completed reservoir zone. A horizontal well completion is presented to demonstrate the impact of each diversion approach in order to assess the effectiveness of a stimulation design. The most effective sensitivity combination of each diversion method is the focus of this work, and the treatment invasion distribution across the completed interval is compared to determine the best diversion approach. Different ball sealers geometries are considered to model irregular-shape perforation plugging efficiency and subsequent fluid diversion. The enhanced ball sealers model considers several physics parameters such as: inertial force, drag force, and ball-holding force along the wellbore during stimulation. On the other hand, the particulate diversion model includes an engineering model that is integrated into the wellbore-reservoir model to simulate the particle diversion. The particulate diversion model is a binary system that consists of: (1) large particles agglomerate along the tapered path of wormhole, and perforations, and (2) small particles jamming effect to create a temporary sealed structure that reduces the permeability of flow path and builds a temporary filter cake on perforations that is capable of holding up necessary differential pressures to divert fluid to other low-injectivity zones. The results show that the diversion efficiency depends basically on the length, perforationsconfiguration, and the reservoir heterogeneity. This case study demonstrates that particulate diversion offers the best alternative in terms of economic feasibility, and ease of application. The current tool has the unique capability combined with an integrated appr
为了提高石灰岩储层酸化增产成功的可能性,处理必须均匀覆盖所需区域,以控制反应速率,从而形成均匀的导电性模式,或者虫孔沿产层呈放射状发育。为了实现这一最终目标,需要有效的流体分流,重新定向流体路径,从高注入区域到低注入区域。选择合适的转向技术是获得成功增产效果的关键。因此,这项工作的目的是基于一种能够模拟多种完井类型的高度可靠的物理工具,评估和比较几种转向方案的增产效率。这项工作将集中于适用于射孔完井的两种典型的导流方法,如:1)球密封剂和2)生物可降解颗粒。一个由井筒和储层流动组成的耦合模型用于模拟每种导流方法的酸液和石灰石相互作用。该模型模拟了井筒中的流体力学,将其与瞬态油藏流动耦合,并考虑了每种导流技术产生的地层表皮效应。该模型还考虑了诱导虫孔的产生和沿完井储层形成的注入剖面的影响。为了评估增产设计的有效性,本文介绍了一口水平井完井,以展示每种转向方法的影响。每种导流方法的最有效的灵敏度组合是本研究的重点,并比较了整个完井段的治疗侵入分布,以确定最佳导流方法。考虑了不同形状的球密封器来模拟不规则形状的射孔堵塞效率和随后的流体分流。增强型密封球模型考虑了几个物理参数,如:增产过程中沿井筒的惯性力、阻力和抱球力。另一方面,颗粒导流模型包括一个工程模型,该模型与井筒-油藏模型相结合,用于模拟颗粒导流过程。颗粒导流模型是一个二元系统,包括:(1)大颗粒沿着虫孔和射孔的锥形路径聚集;(2)小颗粒堵塞作用,形成临时密封结构,降低流道的渗透率,并在射孔上形成临时滤饼,能够维持必要的压差,将流体转移到其他低注入率区域。结果表明,导流效果主要取决于射孔长度、射孔构型和储层非均质性。该案例研究表明,从经济可行性和易于应用的角度来看,颗粒导流是最佳的替代方案。目前的工具具有独特的能力,结合了一种综合方法,可以优化石灰岩储层基质酸化增产的转向方案,以产生更均匀的虫孔模式,避免流体漏失,并进入未被增产的岩石区域以提高产量。
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引用次数: 1
Application of CNN Deep Learning to Well Pump Troubleshooting via Power Cards 基于电源卡的CNN深度学习在油井泵故障诊断中的应用
Pub Date : 2019-11-11 DOI: 10.2118/197733-ms
Xiangguang Zhou, Chuanfeng Zhao, Xiao-hua Liu
Recent years have seen extensive applications of deep learning, especially in identification and analysis of images, audios and texts, but incipient applications in petroleum industry. Shapes of loops in power cards of a pumping unit are valuable indicators for pump troubles. These troubles may cause engineering accidents, increase operation costs and reduce operation efficiency. This paper applies image recognition technique based on Convolution Neural Network (CNN) to well pump troubleshooting via power cards. Recent years have seen extensive applications of deep learning, especially in identification and analysis of images, audios and texts, but incipient applications in petroleum industry. Shapes of loops in power cards of a pumping unit are valuable indicators for pump troubles. These troubles may cause engineering accidents, increase operation costs and reduce operation efficiency. This paper applies image recognition technique based on Convolution Neural Network (CNN) to well pump troubleshooting via power cards. Firstly, we establish mathematical models both for displacements of the polished rod clamp of a pump and for loads of the polished rod during a reciprocating movement, and preset input parameters corresponding to pump trouble types and severity levels. Ideal benchmarking power cards as the media for pump troubleshooting are generated by simulating complete pumping processes via running the mathematical models with the preset pumping parameters. Secondly, we establish a power card classification model with the AlexNet method. Then we train it with the ideal benchmarking power cards to develop its function of pump troubleshooting and increase the classification accuracy. This model gains robustness and universality from manually presetting parameters for and full coverage of trouble types and severity levels. Thirdly, we train the classification model with real power cards and obtain the preliminary classification results. A further training makes it more practical and applicable to local operations of pump troubleshooting. In the further training, we localize the ideal benchmarking power cards via manual inspection and local expertiseby adjusting the preliminary classification results honoring field expertise. Finally, we randomly divide the localized benchmarking power cards into one training set and one testing set, and then train the classification model with the training set and then apply it to the testing set. The final classification results revealthe high accuracy and practicability of the classification model. It is recommended that GPU should be used for calculation with the classification model to satisfy clients' requirements for higher speeds and efficiency. It provides a feasible method to exploit the potential value of oilfield data assets. The work in this paper will function as a stepping stone in applying ideas, algorithms and models of artificial intelligence to more extensive and thorough aims.
近年来,深度学习已经得到了广泛的应用,特别是在图像、音频和文本的识别和分析方面,但在石油工业中的应用还处于起步阶段。抽油机电源卡中回路的形状是判断抽油机故障的重要指标。这些问题可能造成工程事故,增加运行成本,降低运行效率。本文将基于卷积神经网络(CNN)的图像识别技术应用于通过电源卡进行的油井泵故障诊断。近年来,深度学习已经得到了广泛的应用,特别是在图像、音频和文本的识别和分析方面,但在石油工业中的应用还处于起步阶段。抽油机电源卡中回路的形状是判断抽油机故障的重要指标。这些问题可能造成工程事故,增加运行成本,降低运行效率。本文将基于卷积神经网络(CNN)的图像识别技术应用于通过电源卡进行的油井泵故障诊断。首先,建立了泵的磨光杆卡箍位移和往复运动过程中磨光杆载荷的数学模型,并根据泵的故障类型和严重程度设置了相应的输入参数。通过运行具有预设泵送参数的数学模型来模拟整个泵送过程,从而生成理想的基准电源卡作为泵送故障排除的介质。其次,利用AlexNet方法建立了电源卡分类模型。然后用理想的基准功率卡对其进行训练,开发其泵故障诊断功能,提高分类准确率。该模型通过手动预置故障类型和严重程度的参数和完全覆盖,获得了鲁棒性和通用性。第三,用真实的电力卡对分类模型进行训练,得到了初步的分类结果。进一步的培训使其更实用,适用于泵故障的本地操作。在进一步的培训中,我们通过人工检查和本地专业知识,通过调整初步分类结果,尊重现场专业知识,将理想的基准电源卡本地化。最后,我们将局部化的基准功率卡随机分为一个训练集和一个测试集,然后用训练集训练分类模型,然后应用到测试集上。最终的分类结果表明,该分类模型具有较高的准确率和实用性。建议使用GPU对分类模型进行计算,以满足客户对更高速度和效率的要求。为开发油田数据资产的潜在价值提供了一种可行的方法。本文的工作将作为一个垫脚石,将人工智能的思想、算法和模型应用于更广泛和彻底的目标。
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引用次数: 2
Advanced Analytics for Predictive Maintenance with Limited Data: Exploring the Fouling Problem in Heat Exchanging Equipment 有限数据预测性维护的高级分析:探讨换热设备的结垢问题
Pub Date : 2019-11-11 DOI: 10.2118/197355-ms
Luca Cadei, A. Corneo, D. Milana, D. Loffreno, Lorenzo Lancia, M. Montini, Gianmarco Rossi, Elisabetta Purlalli, Piero Fier, Francesco Carducci
The current oil and gas market is characterized by low prices, high uncertainties and a subsequent reduction in new investments. This leads to an ever-increasing attention towards more efficient asset management. The fouling effect is considered one of the main problems drastically affecting asset integrity/efficiency and heat exchanger performances of critical machineries in upstream production plants. This paper illustrates the application of advanced big data analytics and innovative machine learning techniques to face this challenge. The optimal maintenance scheduling and the early identification of workflow-blocking events strongly impact the overall production, as they heavily contribute to the reduction of down-times. While, machine learning techniques proved to introduce significant advantages to these problems, they are fundamentally data-driven. In industry scenarios, where dealing with a limited amount of data is standard practice, this means forcing the use of simpler models that are often not able to disentangle the real dynamics of the phenomenon. The lack of data is generally caused by frequent changes in operating conditions/field layout or an insufficient instrumentation system. Moreover, the intrinsic long duration of many physical phenomena and the ordinary asset maintenance lifecycle, cause a critical reduction in the number of relevant events that can be learned. In this work, the fouling problem has been explored leveraging only limited data. The attention is focused on two different equipment: heat exchangers and re-boilers. While the formers involve slower dynamics, the latter are characterized by a steady phase followed by an abrupt deterioration. Moreover, the first ones allow a proper scheduling of cleaning interventions in advance. On the other hand, the second forces a much quicker plant stop. Finally, heat exchangers are characterized by few episodes of comparable deterioration, while re-boilers present only a single episode. Regarding heat exchangers, a dual approach has been followed, merging a short-term, time-series-based model, and a long-term one based on linear regression. After having isolated a number of training regions related to the fouling episodes that showed a characteristic behavior, it is possible to obtain accurate results in the short-term and to capture the general trend in the long-term. In the case of re-boilers, a novelty detection approach has been adopted: first, the model learns the equipment normal behavior, then it uses the features learned to detect anomalies. This continuous training-predicting iteration also leverages the user feedback to adapt to new operating conditions. Results show that in an "young digital" industry, the use of limited data together with simpler machine learning techniques, can successfully become an automatic diagnostics tool supporting the operators to improve traditional maintenance activities as well as optimize the production rate, and finally the asset e
当前油气市场的特点是价格低、不确定性高、新投资随之减少。这导致人们越来越关注更有效的资产管理。结垢效应被认为是上游生产工厂中严重影响资产完整性/效率和关键机械热交换器性能的主要问题之一。本文阐述了先进的大数据分析和创新的机器学习技术的应用,以应对这一挑战。最佳维护计划和工作流阻塞事件的早期识别对整体生产有很大影响,因为它们对减少停机时间有很大贡献。虽然机器学习技术被证明为这些问题带来了显著的优势,但它们基本上是数据驱动的。在工业场景中,处理有限数量的数据是标准做法,这意味着强制使用更简单的模型,而这些模型通常无法理清现象的真实动态。数据的缺乏通常是由于操作条件/现场布局的频繁变化或仪器系统的不足造成的。此外,许多物理现象固有的长期持续时间和普通的资产维护生命周期,导致可以学习的相关事件的数量急剧减少。在这项工作中,仅利用有限的数据探讨了结垢问题。人们的注意力集中在两个不同的设备上:热交换器和再锅炉。前者涉及较慢的动力学,后者的特点是一个稳定的阶段,然后突然恶化。此外,第一种方法允许提前对清洁干预进行适当的安排。另一方面,第二种方法迫使工厂更快地停止。最后,热交换器的特点是很少出现类似的劣化,而再锅炉只有一次劣化。对于热交换器,采用了双重方法,合并了基于时间序列的短期模型和基于线性回归的长期模型。在分离出一些与表现出特征行为的犯规事件相关的训练区域后,有可能在短期内获得准确的结果,并在长期内捕获总体趋势。以再锅炉为例,采用新颖性检测方法:首先,模型学习设备的正常行为,然后利用学习到的特征检测异常。这种连续的训练预测迭代还利用用户反馈来适应新的操作条件。结果表明,在一个“年轻的数字”行业中,使用有限的数据和更简单的机器学习技术,可以成功地成为一种自动诊断工具,支持运营商改进传统的维护活动,优化生产率,最终提高资产效率
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引用次数: 1
New PDC Bit with Hollowed Cutters: with Increased ROP and Longer Service Life 带空心切削齿的新型PDC钻头:提高ROP,延长使用寿命
Pub Date : 2019-11-11 DOI: 10.2118/197771-ms
Zhang Hongying, Huihui Chen, Feng Liu, Na Wang, Huang Yanfu, Zhimeng Fang, X. Pan
A novel design of PDC bit with hollowed cutters is presented that uses the principle of hydraulic lubricating and water jetting mechanism to improve ROP. Engineering results show its advantage compared to solid fixed cutters which are commonly used in today’s drilling industry. The structure of the new PDC bit is as follows: each cutter contains a specific fluid channel, which is tailor made; the bit body contains many fluid channels; Compared with the existing conventional PDC bit, the main distinctive features are: the cutters are hollowed, each cutter contains a fluid channel in the centre of itself; and the bit body has fluid passages which are communicating with each hollowed cutter, allowing the drilling fluid flows from the inside of the bit to the outside of each cutter. The failures of a PDC bit are mostly due to premature wear or cracks of compound cutters; the wear or cracks are due to mechanical and thermal effects. To improve the service life of cutters can effectively increase the life of the drill bit. According to thermal stress analysis, the position where the frictional heat concentrated is in the centre of the cutter, which will result in the generation and expansion of thermal cracks, which in turn leads to failure of the cutter and loss of ROP. Therefore, the cutter with fluid passage will improve the way of thermal concentration and expansion, thereby prolonging the life of the drill bit, reducing the number of trips, improving single run drilling footage, therefore the drilling efficiency is increased. During the drilling operation, the rock cuttings cannot flow out timely, and may accumulate on the drill bit, which is commonly referred to as mud balling. The presence of mud balling will reduce the cutting capability of the drill bit and decrease the ROP. The new PDC bit with hollowed cutters has self-cooling and self-cleaning functions to mitigate the thermal effect, while the pressurized flow from the micro-hole of the cutter has the effect of water jetting, which in turn increases the ROP. The novelty of the new PDC bit is in the capability to solve the issues of low ROP and short service life of today’s tough drilling conditions, to meet the requirement of a single trip to complete the total depth.
提出了一种利用液压润滑和水射流原理提高机械钻速的空心切削齿PDC钻头设计方案。工程结果表明,与当今钻井行业常用的固体固定切削齿相比,它具有优势。新型PDC钻头的结构如下:每个切削齿包含一个特定的流体通道,这是量身定制的;钻头体内含有许多流体通道;与现有的常规PDC钻头相比,该钻头的主要特点是:切削齿是中空的,每个切削齿的中心都有一个流体通道;并且钻头本体具有流体通道,流体通道与每个中空的切削齿连通,使钻井液从钻头内部流向每个切削齿的外部。PDC钻头的失效主要是由于复合切削齿的过早磨损或裂纹;磨损或裂纹是由于机械和热效应造成的。提高刀具的使用寿命可以有效地提高钻头的使用寿命。根据热应力分析,摩擦热集中的位置在切削齿的中心,这将导致热裂纹的产生和扩展,从而导致切削齿的失效和ROP的损失。因此,带流体通道的切削齿将改善热集中膨胀的方式,从而延长钻头的使用寿命,减少起下钻次数,提高单趟钻进进尺,从而提高钻井效率。在钻井作业中,岩屑不能及时流出,有可能积聚在钻头上,即俗称的泥球现象。泥球的存在会降低钻头的切削能力,降低机械钻速。采用空心切削齿的新型PDC钻头具有自冷却和自清洁功能,可以缓解热效应,而切削齿微孔的加压流具有水射流的作用,从而提高了机械钻速。新型PDC钻头的新颖之处在于能够解决当今恶劣钻井条件下机械钻速低、使用寿命短的问题,满足单趟下入完成总深度的要求。
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引用次数: 0
Treatment of Produced Water with Back Produced ASP 反采ASP处理采出水
Pub Date : 2019-11-11 DOI: 10.2118/197658-ms
M. Battashi, Saada Al Shukaili, Sa'ud Al Balushi, Khalid Al Hatmi, As'ad Al Mashrafi
Crude oil production from ageing oil fields is normally sustained by various enhanced oil recovery (EOR) ways such as water injection, polymer injection and alkaline surfactant polymer injection (ASP). One of the main ageing fields (90% water cut) in Oman is considered for this study. This field is being operated with waterflood for more than 15 years. In order to enhance the oil recovery in this field, chemical enhanced oil recovery (cEOR) using polymer flood was implemented in 2010 by Petroleum Development Oman (PDO) Company. ASP is a recovery method planned as a final resort of cEOR to recover more oil from the studied field. ASP breakthrough is expected to impact the performance of deoiling facilities in this field. Results showed that using ceramic membrane (100 nm pore size) managed to remove oil from produced water completely for high and low OiW concentrations, however only 2% recovery factor was achieved. Using aluminum sulfate chemical as a coagulant to treat the oily produced water was only effective at concentration higher 500 mg/L. In comparison, aluminum sulfate was very effective in treating the produced water contaminated by polymer (500 ppm of polymer concentration) and at 150 mg/L of aluminum sulfate, the outlet OiW reached 39 ppm (v). When Aluminum sulfate was used at concentration of 500 mg/l, the OiW concentration reached 2 ppm (v), which is lower than the polishing unit in the water treatment system. When ASP was introduced to the produced water, the oil droplet stability has increased and at 500 mg/L of aluminum sulfate, the outlet OiW in the treated stream was around 65 ppm (v) however at 700 mg/L of aluminum sulfate, zero ppm of OiW was achieved. Introducing gas bubbles (N2) as flotation with the help of the coagulant agent had improved OiW removal efficiency by almost 15% for the PW with ASP.
老化油田的原油生产通常通过注水、聚合物注入和碱性表面活性剂聚合物注入(ASP)等各种提高采收率(EOR)的方法来维持。本研究考虑了阿曼的一个主要老化油田(含水率90%)。该油田已进行注水作业超过15年。为了提高该油田的采收率,阿曼石油开发公司(PDO)于2010年实施了聚合物驱化学提高采收率(cEOR)。ASP是一种旨在从研究油田中开采更多石油的最终手段。ASP的突破有望影响该领域除油设备的性能。结果表明,无论OiW浓度高低,使用孔径为100 nm的陶瓷膜都能完全去除采出水中的油,但采收率仅为2%。用硫酸铝化学剂作为混凝剂处理含油采出水,只有在浓度高于500 mg/L时才有效。硫酸铝对聚合物污染采出水(聚合物浓度为500 ppm)的处理效果较好,硫酸铝浓度为150 mg/L时,出水OiW为39 ppm (v),硫酸铝浓度为500 mg/L时,出水OiW为2 ppm (v),低于水处理系统中抛光装置的OiW浓度。当向采出水中添加ASP时,油滴稳定性得到提高,当硫酸铝浓度为500 mg/L时,处理流出口OiW约为65 ppm (v),而当硫酸铝浓度为700 mg/L时,OiW为零。在混凝剂的帮助下,引入气泡(N2)作为浮选剂,对含ASP的PW的OiW去除率提高了近15%。
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引用次数: 1
Unique Fit for Purpose Combination of Three Dimensional Cutters Enabled Operators to Reduce Drilling Cost by Improving ROP and Footage Drilled 独特的适合用途的三维切削齿组合,通过提高ROP和钻进进尺,帮助作业者降低钻井成本
Pub Date : 2019-11-11 DOI: 10.2118/197542-ms
Galymzhan Konysbekuly, Biju James, A. Lomov, D. Gumich, Gaukharbek Ungaliev
Finding a safe and efficient approach to drilling in challenging applications is a difficult task for drillers because each field is unique. The industry's common ambition is to use various technologies to increase the mechanical penetration rate and reduce overall drilling time. Most recent studies show that drilling bits play an important role in drilling optimization and help to overcome most of the challenges connected with the rock destruction process and tool lifecycle. In recent years, 3D PDC cutters such as ridge diamond elements (RDE), rolling PDC cutters (RC), and conical diamond elements (CDE) have helped to further improve the drilling efficiency in a majority of applications worldwide. The PDC bit brazed with unique 3D cutters moved the industry set benchmark performance standards to the next level by improving cutter durability and efficiency in drilling. These cutters, depending on the shape, can improve ROP, durability, and can improve overall cutting efficiency. Field tests were conducted in multiple applications with multiple customers in RCA and the authors will present several case studies that will document performance improvement in challenging drilling applications. The results clearly show that the combination of this unique 3D cutter has helped operators to bring a step change in performance by improving ROP and footage drilled. In some cases, operators were able to drill the entire section with the bits equipped with 3D cutter combinations where traditionally more than one bit was used to complete the section. Customization of 3D cutters in the appropriate location of the bit is key to this success.
对于钻井人员来说,在具有挑战性的应用中找到安全高效的钻井方法是一项艰巨的任务,因为每个油田都是独一无二的。该行业的共同目标是使用各种技术来提高机械钻速并缩短整体钻井时间。最近的研究表明,钻头在钻井优化中发挥着重要作用,有助于克服与岩石破坏过程和工具生命周期相关的大多数挑战。近年来,三维PDC切削齿,如脊形金刚石齿(RDE)、滚动PDC齿(RC)和锥形金刚石齿(CDE),在世界范围内的大多数应用中都有助于进一步提高钻井效率。采用独特3D切削齿钎焊的PDC钻头通过提高切削齿的耐用性和钻井效率,将行业基准性能标准提升到了一个新的水平。根据形状的不同,这些切削齿可以提高机械钻速、耐用性,并提高整体切削效率。在RCA的多个客户的多个应用中进行了现场测试,作者将介绍几个案例研究,以证明在具有挑战性的钻井应用中性能的改进。结果清楚地表明,这种独特的3D切削齿的组合通过提高ROP和钻进进尺,帮助作业者实现了性能的阶级性改变。在某些情况下,作业者能够使用配备3D切削齿组合的钻头钻完整个井段,而传统上需要使用多只钻头来完成该井段。在钻头的适当位置定制3D切削齿是成功的关键。
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Day 3 Wed, November 13, 2019
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