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Data Integration and Reservoir Characterization for Organic Rich Unconventional Plays - A Case Study from UAE 富有机质非常规油藏数据整合与储层表征——以阿联酋为例
Pub Date : 2019-11-11 DOI: 10.2118/197135-ms
J. Kang, Francis Eriavbe, S. Girinathan, Alyazia Mohamed, Neil Doucette, Khalil Almehsin, J. A. Alloghani, A. A. Al-Ali, Faaeza Ahmed Al Katheeri, Pranjal Bhatt, J. Franquet, G. Zhunussova, Sila Uluyuz
Several challenges are associated with the characterization of organic rich unconventional plays, most significantly with the identification of sweet spots for optimum placement of horizontal wells, estimation of producible hydrocarbons and subsequent stimulation design. This paper presents the petrophysics and geomechanics integration approach from the X Formation and the important factors for the identification of sweet spots. The case study concentrates on the X Formation that consists of a succession of argillaceous limestone, mostly fine grained packstones and wackestones together with subordinate calcareous shales in the lower part. The complex carbonate lithology and fabric combined with low porosity and the requirement to evaluate total organic carbon presents a challenge to conventional logs and evaluation of them. Amid all the rock properties, the low permeability and productivity dictate the requirement to stimulate the wells effectively. Detailed integration of advanced and conventional log data, core data, mud logs and geomechanical analysis plays a critical role in the evaluation and development of these organic rich unconventional reservoirs. Extensive data gathering was done with wireline logging suite, which covered Resistivitiy/Density/Neutron/Spectral GR- Acoustic logs – Resistivity & Acoustic Images – Dielectric- NMR - Advanced Elemental Spectroscopy technologies and microfrac tests to characterize the hydrocarbon potential, sweet spots and in-situ stress contrast within the organic rich X Formation. The azimuthal and transverse acoustic anisotropies were obtained from X-dipole data to fully characterize the elastic properties of the formation. The static elastic properties were obtained using empirical core correlations as triaxial core tests were not available at the time of the study. The stress profile was calibrated against straddle packer microfrac tests to identify intervals with stress contrast for proper hydraulic fracturing interval selection. The integration of conventional and advanced logs enabled the accurate evaluation of total organic carbon (TOC), petrophysical volumes, and sweet spot selection. The advanced elemental spectroscopy data provided the mineralogy, amount of carbon presence in the rock, and consequently the associated organic carbon within the X Formation. The NMR reservoir characterization provided lithology independent total porosity. The difference between the NMR and density porosities provides additional information about organic matter. NMR data was utilized in this case study to identify and differentiate the organic matter and hydrocarbon presence within the X Formation. Acoustic and image logs provided the geomechanical properties that enable selection of the best intervals for microfrac stress measurement and proper fracture containment modeling. Geomechanical workflow allowed identification of intervals with a good stress contrast in X formation. The core data and stress measurement
富有机质非常规储层的特征描述面临着一些挑战,其中最重要的是水平井最佳布置甜点的确定、可产油气的估计以及随后的增产设计。本文介绍了X组岩石物理与地质力学的综合方法,以及识别甜点的重要因素。案例研究集中在X组,该组由一系列泥质灰岩组成,主要是细粒砾岩和微晶岩,以及下部的钙质页岩。复杂的碳酸盐岩岩性和结构,加上低孔隙度和总有机碳的评价要求,对常规测井和评价提出了挑战。在岩石的所有性质中,低渗透率和低产能决定了有效增产的要求。先进测井资料与常规测井资料、岩心资料、泥浆测井资料和地质力学分析的详细整合,对这些富有机质非常规储层的评价和开发起着至关重要的作用。利用电缆测井工具进行了广泛的数据收集,包括电阻率/密度/中子/光谱GR-声波测井-电阻率和声学图像-介电-核磁共振-先进元素光谱技术和微压裂测试,以表征富有机质X地层的油气潜力、甜点和地应力对比。利用x偶极子数据获得了声波的方位和横向各向异性,以充分表征地层的弹性性质。静弹性特性是利用经验岩心相关性获得的,因为在研究时没有三轴岩心试验。根据跨式封隔器微压裂测试对应力剖面进行校准,以确定具有应力对比的层段,从而选择合适的水力压裂层段。常规测井和先进测井的整合能够准确评估总有机碳(TOC)、岩石物理体积和甜点选择。先进的元素光谱数据提供了矿物学,岩石中存在的碳量,从而提供了X组中相关的有机碳。核磁共振储层表征提供了与岩性无关的总孔隙度。核磁共振孔隙率和密度孔隙率之间的差异提供了有关有机物质的额外信息。在这个案例研究中,利用核磁共振数据来识别和区分X组中的有机物和碳氢化合物。声波和图像测井提供了地质力学特性,可以为微裂缝应力测量和适当的裂缝封闭性建模选择最佳间隔。地质力学工作流程可以识别X地层中具有良好应力对比的层段。岩心数据和应力测量被推荐用于应力剖面的精确校准和水力裂缝扩展建模。X组单井研究中广泛的数据整合工作是任何富有机质非常规储层表征的关键因素,它综合了地质学、岩石物理学、矿物学和地质力学,以识别致密油碳酸盐岩储层的甜点。
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引用次数: 0
Prevention of Well Control Incidents and Well Life Extension in Mature Fields 成熟油田井控事故预防与井寿命延长
Pub Date : 2019-11-11 DOI: 10.2118/197474-ms
A. Yugay, Sergey Vorozhikhin, H. Daghmouni, Marwan Al Shamsi, Abbas Ahmed Yousef, A. S. Abdelaziz
Well Integrity issues associated with barrier degradation due to corrosion could significantly impact on production results in mature fields. Sometimes those issues may lead to the severe well control incidents during production phase affecting on the performance of the facilities nearby. This paper describes the negative trend of well control incidents, which was changed, by using innovative approach of secondary barrier evaluation for wells with compromised primary barrier envelope. The objective is to share with the audience special practice of well integrity management using multiple barrier evaluation technology to prevent loss of pressure containment (LOPC) incidents. In addition, the method allows to extend the production life of wells with sustained annulus pressure (SAP) and continue operating those wells under specific conditions and periodic monitoring instead of immediate killing and securing. This "grace period" could be granted based on the known conditions of the secondary barrier envelope until the rig become available to fix the integrity issue and restore the well barriers. Company started drilling activity in 1960's and since that time more than 4,000 wells have been drilled. All wells have carbon steel casings which serves as secondary barrier envelope in case primary barrier fail. Carbon steel easily gets corroded with time in case of insufficient protection and isolation from corrosive environment. Failure of both well barrier envelopes results in well control incidents. Uncontrolled release of hydrocarbons and other reservoir media to surface or aquifers has a strong negative HSE impact: it could be a reason for human injuries and deaths due to pressure, fire and H2S release, environment pollution, deferred production. Additionally, it is associated with unplanned increase in CAPEX and OPEX, reduction of business targets and KPI's, may cause negative impact on Company image and reputation. Innovative proactive method of secondary well barrier evaluation, successfully used to prevent well control incidents, allows Operators to find the right balance between safety and operation, and extend the production life of the wells with integrity issues without jeopardizing safety and integrity conditions in the fields. Paper illustrates how 9 well control incidents have been prevented and 14 wells with compromised primary barrier envelope were allowed to operate for a limited period of time, until the integrity issues have been fixed.
在成熟油田,由于腐蚀导致的井筒完整性问题可能会对生产结果产生重大影响。有时,这些问题可能导致严重的井控事故,影响附近设施的性能。本文介绍了采用创新的二次屏障评价方法,对一次屏障包层受损的井进行井控事故评价,改变了井控事件的消极趋势。目的是与观众分享使用多屏障评估技术来防止失压(LOPC)事故的井完整性管理的特殊实践。此外,该方法可以延长具有持续环空压力(SAP)的井的生产寿命,并在特定条件和定期监测下继续运行这些井,而不是立即压井和固定。这段“宽限期”可以根据已知的第二道封隔器的情况给予,直到钻机能够解决完整性问题并恢复井眼封隔器。公司于20世纪60年代开始钻井活动,从那时起已经钻探了4000多口井。所有井都有碳钢套管,在主屏障失效时作为二次屏障。碳钢在与腐蚀环境隔离和防护不足的情况下,随着时间的推移容易受到腐蚀。两口井的封隔层失效会导致井控事故。碳氢化合物和其他储层介质不受控制地释放到地表或含水层会对HSE产生严重的负面影响:由于压力、火灾和H2S释放、环境污染、延迟生产,它可能会造成人员伤亡。此外,它与计划外的CAPEX和OPEX增加,业务目标和KPI的减少有关,可能会对公司形象和声誉造成负面影响。创新的主动二次井屏障评估方法成功地用于预防井控事故,使作业者能够在安全与作业之间找到适当的平衡,并在不危及油田安全和完整性条件的情况下延长存在完整性问题的井的生产寿命。本文描述了如何防止9个井控事故,并允许14口主要封隔层受损的井在有限的时间内运行,直到完整性问题得到解决。
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引用次数: 0
Air Cooler Vibrations - Amplified Amplitudes, Simplified Solutions 空气冷却器振动-放大振幅,简化解决方案
Pub Date : 2019-11-11 DOI: 10.2118/197508-ms
I. A. Awadhi, Ashok Sharma, K. Subramaniam, Saleimah Al Zeyoudi
One of the largest Air-cooled steam condensers in our plant having 16 bays & 32 fans of 4.8m diameter, was observed with high vibrations beyond 100 mm/s, resulting in equipment integrity & HSE concerns. Most importantly, 250 MT/hr of steam has to be vented to atmosphere, if the air-cooler is down. This paper presents the alternate approach adopted which resolved vibration issue, enhanced availability & improved steam system efficiency, with simple but robust solution. Performed meticulous measurement of Aircooler vibration spectrum, which includes frequency, amplitude, velocity & structural natural frequency. As motor solo-run test confirmed no inherent vibration originating from motor, analysis was imperative to find the root cause. Hence, developed ANSYS model of existing Aircooler to simulate different modes & corresponding frequencies. Analysis confirmed that high vibration was a result of resonance between structure natural frequency and motor/blade pass frequency. The results from detailed study and analysis recommended that in order to eliminate the resonance criteria, number of fan blades has to be changed from 11 to 12 and enormous amount of additional structures / bay to be added to shift the structural frequency away from its natural frequency. Total estimated cost of execution for this option is ~1 million USD for all 16 bays and require aircooler shutdown. Instead of the above ceremonial solution, a simple and easy to implement, analytical solution was recommended to locally stiffen the motor & gearbox support plates. This would minimize the vibration amplitude, reduce fatigue loading and enhance structural rigidity & integrity. The cost of this option is negligible as the modification does not involve major changes and can be executed with in-house resources. Primarily, this option can be executed without the need for Aircooler shutdown. The alternate solution has been implemented and the vibration levels have reduced considerably, ensuring aircooler Integrity. Most importantly, this approach has improved aircooler availability and avoided venting of 250T/hr of LP steam, costing ~24K USD/day. Vibrations in aircoolers not only causes HSE & integrity concerns but their unavailability leads to steam letting off. The detailed analysis and robust solution has not only improved integrity, but also avoided huge structural modification & associated cost, improved availability, eliminated steam letting down and thus enhancing steam system efficiency.
我们工厂最大的风冷蒸汽冷凝器之一,有16个隔板和32个直径4.8米的风扇,观察到超过100毫米/秒的高振动,导致设备完整性和HSE问题。最重要的是,如果空气冷却器关闭,250吨/小时的蒸汽必须排放到大气中。本文介绍了解决振动问题、提高可用性和提高蒸汽系统效率的替代方法,该方法简单而可靠。对空气冷却器的振动谱进行了细致的测量,包括频率、振幅、速度和结构固有频率。由于电机单独运行试验证实电机没有固有振动,因此分析找出根本原因势在必行。为此,开发了现有空冷器的ANSYS模型,对不同的模态及对应的频率进行仿真。分析证实,高振动是结构固有频率与电机/叶片通过频率共振的结果。详细的研究和分析结果表明,为了消除共振准则,必须将风扇叶片的数量从11个改为12个,并增加大量的附加结构/舱,以使结构频率偏离其固有频率。该方案的总执行成本估计约为100万美元,所有16个托架都需要关闭空气冷却器。代替上述礼仪解决方案,一个简单和易于实施,分析解决方案被推荐局部加强电机和变速箱支撑板。这将使振动幅度最小化,减少疲劳载荷,提高结构刚度和完整性。此选项的成本可以忽略不计,因为修改不涉及重大更改,并且可以使用内部资源执行。首先,该选项可以在不需要关闭空气冷却器的情况下执行。替代解决方案已经实施,振动水平大大降低,确保了空气冷却器的完整性。最重要的是,这种方法提高了空气冷却器的可用性,避免了250吨/小时的低压蒸汽排放,每天的成本约为24K美元。空气冷却器的振动不仅会引起HSE和完整性问题,而且它们的不可用性还会导致蒸汽泄漏。详细的分析和可靠的解决方案不仅提高了系统的完整性,而且避免了巨大的结构改造和相关成本,提高了可用性,消除了蒸汽泄放,从而提高了蒸汽系统的效率。
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引用次数: 0
An Innovative System Architecture for Real-Time Monitoring and Alarming for Cutting Transport in Oil Well Drilling 一种新颖的油井切割输送实时监测与报警系统架构
Pub Date : 2019-11-11 DOI: 10.2118/197870-ms
S. Selvaraju, Viswanth Ramba, Senthilmurugan Subbiha, R. Uppaluri, P. Dubey, Amol Musale
A new system architecture is developed to provide decision aids on the prediction and prevention of downhole problems related to inadequate hole-cleaning and wellbore stability. The developed adoptive algorithm includes model calibration, real-time monitoring and alarm generation module when an anomaly is detected. An innovative approach is proposed to develop an unsteady state one-dimensional wellbore model, and model is capable do the real-time calculation of equivalent circulation density (ECD), and standpipe pressure drop (SPP). The one-dimensional wellbore model is developed by integrating different sections of the mudflow. The unsteady one-dimensional wellbore model is integrated with Hershel-Bulkley model to predict both equivalent circulation density, and standpipe pressure drop (SPP), wherein the model parameter of the empirical equations are tuned to adapt to different types of rigs, mud systems, formations, and drilling scenarios. The mathematical model is first tuned with available historical data of the same well. Henceforth, the tuned model is used for monitoring the SPP and ECD profile across different sections of the wellbore. The developed model is successfully tested in the oil field for real-time monitoring of ECD and SPP. The tuned model found to be capable of predicting the SPP below 5% error. The monitoring procedure of drilling activity was improved with a calibrated mathematical model. The system was able to detect the downhole problems related to hole-cleaning and hydraulic management, namely, excessive ECD, cutting accumulation in wellbore annulus and the possibility of stuck and kick in real-time. The false alarm generation due to sensor fault is found to be one of the challenging issues to resolve. Further, we observed that the data reconciliation and preprocessing of real-time sensor data could reduce false alarm for downhole complications. Further model accuracy can be improved by improving the accuracy of the sensors used for mud density, mud loss, and cutting size. Unlike previous research works, in this work the annulus section of wellbore is divided into many small Continuous Stirred Tanks (CST) (i.e. Dynamic lumped parameter model) and they are connected in series to improve the accuracy of cutting transport model (i.e. to consider spatial variation of cutting concentration along the depth of the wellbore). Further simplified one-dimensional unsteady state wellbore model can be used for real-time calculation
开发了一种新的系统架构,为预测和预防与井眼清洁不足和井筒稳定性相关的井下问题提供决策辅助。所开发的自适应算法包括模型标定、实时监测和异常报警模块。提出了一种建立非稳态一维井筒模型的创新方法,该模型能够实时计算当量循环密度(ECD)和立管压降(SPP)。一维井筒模型是通过整合泥流的不同剖面而建立的。将非定常一维井筒模型与hershell - bulkley模型相结合,预测等效循环密度和立管压降(SPP),并对经验方程的模型参数进行调整,以适应不同类型的钻机、泥浆系统、地层和钻井场景。数学模型首先根据同一口井的现有历史数据进行调整。此后,调整后的模型可用于监测井筒不同段的SPP和ECD曲线。该模型已在油田成功应用于ECD和SPP的实时监测,调整后的模型预测SPP误差小于5%。通过标定数学模型,改进了钻井活动监测程序。该系统能够实时检测与井眼清洗和水力管理相关的井下问题,即过度ECD、井筒环空切削堆积以及卡钻和井涌的可能性。由于传感器故障而产生的虚警问题是一个很有挑战性的问题。此外,我们发现实时传感器数据的数据协调和预处理可以减少井下并发症的误报。通过提高用于泥浆密度、泥浆损失和切割尺寸的传感器的精度,可以进一步提高模型的精度。与以往的研究工作不同,本研究将井筒环空段划分为多个小型连续搅拌槽(CST)(即动态集总参数模型),并串联在一起,以提高切削输运模型的精度(即考虑切削浓度沿井筒深度的空间变化)。进一步简化的一维非稳态井筒模型可用于实时计算
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引用次数: 2
Qualification of UNS N08028 and UNS N08825 Material as a Cost-Effective Solution for Extreme Sour Environment UNS N08028和UNS N08825材料作为极酸环境的高性价比解决方案的鉴定
Pub Date : 2019-11-11 DOI: 10.2118/197572-ms
Justine Lamy, Akio Mizukami, Cécile Millet, G. Néel, Nicolas Bouchart
In recent years, Oil and Gas operators have faced new challenges with higher H2S partial pressure wells, especially in the Middle East. NACE MR 0175 part III provides guidance on the material selection for Corrosion Resistant Alloys; however, the well conditions considered by the Operator (total pressure 5526 psi, 1044 psi H2S, 279°F) are on the border of the UNS N08028 / UNS N08825 application domain, and therefore the recommendation would be to use a higher alloy, UNS N06985 material. This paper describes a methodology to perform fine material selection for such critical conditions considering the representativeness of the testing condition and specific laboratory testing to qualify a suitable material for the intended application. The objective was to evaluate the suitability of UNS N08028 and UNS N08825 material 110 ksi in the conditions described above. Based on actual reservoir conditions and fluid analysis, the test solution was defined to represent actual corrosiveness of the environment. Solution components, gas phases and in situ pH were defined using OLI® Stream Analyzer Thermodynamic software to reach the specified conditions at the test temperatures. Then, Stress Corrosion Cracking was assessed based on SSRT (Slow Strain Rate Test) as per NACE TM 0198-2016 [9], a rather conservative test as the material is stressed in its plastic domain; and C-ring as per NACE TM 0177-2016 [12], performed on rolled material to be representative of the final material surface finish. All SSRT specimens showed a high ductility ratio and the absence of secondary cracking on the gauge section on both grades. All SCC C-ring specimens exposed to the environment successfully completed 720 hours exposure on both grades. Both UNS N08028 and UNS N08825 materials successfully passed the SSRT and C-ring tests, allowing the Operator to optimize the material selection by choosing a grade specifically qualified for their application and reducing the overall tubular cost by 30%.
近年来,油气运营商面临着更高H2S分压井的新挑战,特别是在中东地区。NACE MR 0175第III部分提供了耐腐蚀合金材料选择的指导;然而,作业者考虑的井况(总压5526 psi, H2S 1044 psi, 279°F)处于UNS N08028 / UNS N08825应用范围的边界,因此建议使用更高合金的UNS N06985材料。本文描述了一种方法来执行这样的关键条件下的精细材料选择,考虑到测试条件的代表性和特定的实验室测试,以确定合适的材料用于预期的应用。目的是评价UNS N08028和UNS N08825材料110 ksi在上述条件下的适用性。根据实际油藏条件和流体分析,定义了代表实际环境腐蚀性的测试溶液。使用OLI®Stream Analyzer热力学软件定义溶液组分、气相和原位pH值,以在测试温度下达到规定的条件。然后,根据NACE TM 0198-2016[9],基于SSRT(慢应变率测试)评估应力腐蚀开裂,这是一种相当保守的测试,因为材料在其塑性域中受到应力;根据NACE TM 0177-2016[12],在轧制材料上进行测试,以代表最终材料表面光洁度。所有SSRT试件均表现出较高的延性比,且在两个等级的规范截面上均未出现二次开裂。所有暴露在环境中的SCC c环标本都成功地完成了720小时的两个等级暴露。UNS N08028和UNS N08825材料均成功通过了SSRT和c环测试,使作业者能够通过选择特别适合其应用的等级来优化材料选择,并将管柱总成本降低30%。
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引用次数: 0
Integrated Talent Management 综合人才管理
Pub Date : 2019-11-11 DOI: 10.2118/197493-ms
Fatma Al Barwani
To drive optimal levels of success coupled with ensuring sustained increased levels of efficient work related performance deliverables, the Finance Directorate (FD) Leadership Team of Petroleum Development Oman (PDO) conceptualized determining sufficient numbers of high performing employees to ensure of this sustainment across Finance. To this end from a successful CP (Contracts and Procurement – in Finance) pilot of 2015, high performing talented FD staff were identified through the FD Integrated Talent Management (ITM), a successful tool that provides means of identifying, selecting, developing & retaining top talent within our predominantly Finance organization. These high competent candidates are developed with essential skills and further stretched henceforth holding uniquely valued company competencies. The implementation of an end-to-end systematic approach where qualitative and in some parts quantitative data could now be determined to Plan, Assess, Develop, Mobilize & Retain our most talented employees. In summary, this methodology would ensure objective deep insights about employees, their goals & aspirations, strengths and weaknesses, abilities, likes and dislikes & what the flight risk of staff could entail. It would provide better investment decisions on where to steer employees towards learning and development. It would ensure developing of strategies to ensure retaining of employees through the possibility of more senior job opportunities, external assignments and even internal within PDO exposure to other directorates etc. henceforth ensuring a more committed engaged productive workforce. In summary and as a result of the Hackett findings (an international external benchmarking report) which concluded in 2014 noting that PDO Finance with the ITM process in place is World Class, the ITM helped tremendously in understanding/assessing the Finance Directorate staff to enable more candid feedback, identify underperformers to provide support either through development and/or reassignment, define talent pools to provide more targeted development, develop better succession plans to define career paths and develop flight risk matrixes to proactively manage retention. In effect employee engagement was significantly improved and further alignment of the PDO Leadership behaviours during the management of the ITM exercise was strengthened where staff were expected to demonstrate these as well as two other behaviours to improve performance and maximize potential and was/is paramount to facilitate organizational growth and business continuity. Furthermore understanding staffs’ potential & capabilities greatly improved the Finance Depts’ attrition rates to single digit percentage. Previous to this it had the alarmingly potential risk of attrition being and remaining in double digit numbers. The ITM’s effective systematic approach would enable us to deliver stretch business goals and world-class services for the immediate now
为了推动最佳水平的成功,并确保持续提高与高效工作相关的绩效交付成果水平,阿曼石油开发公司(PDO)财务理事会(FD)领导团队概念化了,确定了足够数量的高绩效员工,以确保整个财务部门的这种持续性。为此,从2015年成功的CP(合同和采购-财务)试点开始,通过FD综合人才管理(ITM)来识别高绩效的FD员工,这是一个成功的工具,为我们主要的财务组织提供了识别、选择、发展和留住顶尖人才的方法。这些高能力的候选人被培养出基本技能,并在今后进一步扩展,持有独特的公司价值能力。实施端到端的系统化方法,现在可以确定定性和部分定量数据,以计划,评估,发展,动员和留住我们最有才华的员工。总之,这种方法将确保客观深入地了解员工,他们的目标和愿望,优势和劣势,能力,好恶以及员工可能带来的逃跑风险。它将在引导员工学习和发展的方向上提供更好的投资决策。它将确保制定战略,以确保通过提供更高级的工作机会、外部任务、甚至在PDO内部接触其他董事等方式留住雇员,从而确保今后有更忠诚、更投入的生产性劳动力。总之,Hackett的调查结果(一份国际外部基准报告)在2014年得出结论,指出采用ITM流程的PDO财务是世界级的,ITM极大地帮助理解/评估财务总监的工作人员,以实现更坦诚的反馈,识别表现不佳的员工,通过发展和/或重新分配提供支持,定义人才库以提供更有针对性的发展。制定更好的继任计划,确定职业道路,制定离职风险矩阵,主动管理员工留任。实际上,员工敬业度得到了显著提高,在ITM管理过程中,PDO领导行为的进一步一致性得到了加强,员工被期望展示这些行为以及其他两种行为,以提高绩效和最大限度地发挥潜力,这对促进组织增长和业务连续性至关重要。此外,了解员工的潜力和能力大大提高了财务部门的流失率到个位数百分比。在此之前,它有一个令人担忧的潜在风险,即人员流失一直保持在两位数。ITM有效的系统方法将使我们能够在当前和可预见的长期未来提供扩展的业务目标和世界级的服务。因此,不仅ITM的定位是为高效的工作场所播下种子,创造一个开放和诚实的环境,员工确信自己是公司的资产,公司的期望和目标对他们来说是明确的,并且在这里可以观察到成长和学习的机会。这种模式的影响保障了了解工作人员的潜力和能力,并且工作人员通过了解他们随着时间的推移的期望而更加放心。
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引用次数: 9
Auxiliary Boilers Energy Performance Benchmarking 辅助锅炉能源性能基准
Pub Date : 2019-11-11 DOI: 10.2118/197354-ms
Waneya Abdulla Al Ktebi, S. Sajjad, Eisa Al Jenaibi
ADNOC Gas Processing, in its journey towards energy excellence, has adopted a novel in-house methodology for energy performance benchmarking. This methodology is primarily focused to unit & equipment level performance comparison, to identify gaps and highlight opportunities for improvement following the best international practices. Benchmarking is an evaluation of any aspect by comparing it with a standard or any other reference at different levels and scales. Generally, in an Oil & Gas Industry, auxiliary boilers mainly consume natural gas to produce steam for process heating. Energy performance of boilers is susceptible to decline due to several reasons and results in reduced efficiency. Owing to the significance of auxiliary boilers energy performance in the overall energy efficiency of gas processing, ADNOC Gas Processing conducted an in-house energy performance benchmarking of auxiliary boilers installed at its multiple sites. Energy performance of total twenty five (25) auxiliary boilers was analyzed and evaluated in terms of different indices, to examine their current performance and benchmark it with other boilers for potential improvements. Benchmarking also assessed overall steam and condensate systems. Opportunities for improvement were observed in areas of process optimization, best practices and CAPEX based energy efficiency initiatives. Benchmarking exercise revealed energy savings opportunities in flue gases excess oxygen optimization, make-up water management, energy recovery from pressure letdown stations, waste heat recovery and steam traps audits. Study also highlighted areas of improvement in performance monitoring encompassing metering, sustained optimization and continual improvement.
ADNOC天然气处理在其能源卓越之旅中,采用了一种新颖的内部方法来进行能源绩效基准测试。该方法主要侧重于单位和设备级别的性能比较,以确定差距并根据最佳国际惯例突出改进机会。基准测试是通过将任何方面与不同级别和尺度的标准或任何其他参考进行比较来评估任何方面。在石油和天然气工业中,辅助锅炉通常主要消耗天然气产生蒸汽用于过程加热。由于多种原因,锅炉的能源性能容易下降,导致效率降低。由于辅助锅炉的能源性能在燃气处理的整体能源效率中具有重要意义,ADNOC燃气处理公司对安装在其多个站点的辅助锅炉进行了内部能源性能基准测试。对共25台辅助锅炉的能源性能进行了不同指标的分析和评价,以检查其目前的性能,并与其他锅炉进行基准测试,以寻找可能的改进。基准测试还评估了整个蒸汽和冷凝水系统。在流程优化、最佳实践和基于资本支出的能源效率倡议方面,我们发现了改进的机会。基准测试工作揭示了在烟气过量氧优化、补充水管理、减压站能源回收、废热回收和蒸汽疏水阀审计等方面的节能机会。研究还强调了绩效监测方面的改进领域,包括计量、持续优化和持续改进。
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引用次数: 0
Phase Equilibrium in Shale Including Porous Media Effects 包括多孔介质效应在内的页岩相平衡
Pub Date : 2019-11-11 DOI: 10.2118/197278-ms
D. Lemus, Wei Yan, E. Stenby
Fluid PVT is crucial to production of a petroleum reservoir. A complete PVT study requires high quality experimental measurement combined with subsequent efforts in PVT modelling. In contrast with the relatively matured PVT study for conventional reservoirs, PVT study for shale has a number of challenges. It is difficult to get representative fluid samples; and there are various speculations on how porous media can influence fluid PVT. For modeling shale PVT, it is necessary to consider the wall effects of the rock, mainly in terms of capillary pressure and adsorption. This requires robust algorithms as well as adequate procedures to integrate available experimental information into PVT modeling. Previously, we developed equilibrium calculation algorithms with capillary pressure and adsorption and modelled adsorption equilibrium in shale. Here we further integrate them into a PVT tool for PVT simulation, analysis of shale production, and gas injection in shale. The core module in the PVT calculation is flash with capillary pressure and adsorption. A robust flash module forms the basis of PVT simulation. The capillary pressure is described through the Young-Laplace equation. For adsorption, it requires a proper workflow to bridge the limited experimental measurement and the final modeling covering a wider range of hydrocarbons. It is recommended to model the available adsorption data for light gases using a theoretical adsorption model, and then extrapolate the model parameters to heavier hydrocarbons. The generated data from the theoretical model is then fitted to the simplified and more computationally convenient Langmuir model. The flash module can also be integrated into a slimtube simulator to study the porous media effects on gas injection applications. Capillary pressure alone lowers the bubble point pressure and the extent is system dependent. Nevertheless, even for systems with a moderate decrease, the change in the PVT properties in the two-phase region cannot be overlooked. Selective adsorption alters the bulk fluid composition and lowers the heavy components concentration in general. Adsorption is generally more pronounced in the gas region whereas capillary pressure is usually more obvious in the liquid region. Regarding the influence of capillary pressure on gas injection, it can be shown that the recoveries at pressures below the minimum miscibility pressure (MMP) are changed; however, the MMP does not seem to be affected due to the vanishing of capillarity effects. For the gas injection including adsorption, the results show that the recovery decreases if adsorption is considered. This is mainly due to adsorption of heavy components, and desorption of lighter components during the process. The heavy components stay in the adsorbed phase, and will not likely be recovered even at high injection pressures. The present study integrates our previous results on algorithms and modeling into a PVT tool for analyzing shale production. It
流体PVT对油藏的生产至关重要。一个完整的PVT研究需要高质量的实验测量和后续的PVT建模工作。与相对成熟的常规储层PVT研究相比,页岩PVT研究面临许多挑战。难以获得具有代表性的流体样品;对于多孔介质如何影响流体PVT有各种各样的推测。对于页岩PVT建模,需要考虑岩石的壁面效应,主要是毛管压力和吸附。这需要稳健的算法以及适当的程序来将可用的实验信息整合到PVT建模中。在此之前,我们开发了毛细管压力和吸附平衡计算算法,并模拟了页岩中的吸附平衡。在这里,我们进一步将它们集成到PVT工具中,用于PVT模拟、页岩生产分析和页岩注气。PVT计算的核心模块是带毛细压力和吸附的闪蒸。一个鲁棒的闪光模块构成了PVT仿真的基础。毛细管压力用Young-Laplace方程描述。对于吸附,它需要一个适当的工作流程来连接有限的实验测量和覆盖更广泛碳氢化合物的最终建模。建议使用理论吸附模型对可获得的轻质气体吸附数据进行建模,然后将模型参数外推到较重的碳氢化合物。然后将理论模型生成的数据拟合到简化且计算更方便的Langmuir模型中。闪光模块还可以集成到细管模拟器中,以研究多孔介质对注气应用的影响。毛细管压力单独降低泡点压力,其程度与系统有关。然而,即使系统有一个适度的减少,在两相区域的PVT性质的变化不能被忽视。一般来说,选择性吸附改变了散装流体的组成,降低了重质组分的浓度。吸附通常在气区更明显,而毛细压力通常在液体区更明显。对于毛管压力对注气的影响,可以看出,在低于最小混相压力(MMP)的压力下,采收率发生了变化;然而,由于毛细效应的消失,MMP似乎没有受到影响。对于含吸附的注气,如果考虑吸附,则采收率降低。这主要是由于在此过程中重组分的吸附和轻组分的解吸。重组分停留在吸附相,即使在高注入压力下也不可能被回收。目前的研究将我们之前的算法和建模结果整合到一个用于分析页岩产量的PVT工具中。它可以用来推断页岩储层中的初始流体成分,并分析在枯竭过程中毛管压力和吸附如何影响页岩产量。此外,该工具还可以对页岩气注入进行更高级的分析。
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引用次数: 4
A Review of Pore Structure Characterization of Unconventional Tight Reservoirs 非常规致密储层孔隙结构表征研究进展
Pub Date : 2019-11-11 DOI: 10.2118/197825-ms
A. Mustafa, M. Mahmoud, A. Abdulraheem
The global growing energy demand driving the industry attention towards unconventional oil/gas resources due to limited conventional resources. Huge reserves of unconventional makes them promising and draw the industry attention, however oil/gas is stored in micro to nano scale pores with poor connectivity. It is very essential however difficult to quantify the flow characteristics in porous media in unconventional reservoirs due to complex pore network, irregular geometry of pore throat and non-homogeneous pore size distribution. Various experimental techniques to determine quantitative and qualitative characteristics of pore systems have been studied including scanning electron microscopy (SEM), nuclear magnetic resonance (NMR), micro/nano computed tomography (XCT), and fluid invasion (mercury injection capillary pressure and gas adsorption/desorption). The comparison analysis of results has been carried out that exhibited the ability of these techniques to get the information about the pore size distribution and limitations for different pore sizes. Best and reliable technique for characterizing the pore structures in unconventional has been identified. SEM and FE-SEM are only able to provide the qualitative parameters for pore morphology, distribution and connectivity of pores. Three-dimensional image of pore structure and network could be studied through micro-CT scan images however, its high expense and huge processing time due to observation of small region at certain resolution make its use limited. Nitrogen adsorption is only able to study the micropores in tight sandstones but it destructive nature limits its usage. Pressure controlled mercury porosimeter technique is not able to determine the microporosity directly and determine the throat. It does not provide pore throat distribution. Application of high pressure may damage the pore structure. However, this mercury injection constant pressure rate can be applied for yielding both pore sizes and capillary pressure of pore throats. Both small throat and large pore body can be investigated through this technique, but this technique has limitation in maximum injection pressure. NMR is able to provide the qualitative and quantitative delineation of pore structures features such as pore throat distribution, sizes, and pore fluid saturation, total and effective porosity, and permeability directly if supplemented with other techniques. Detailed analyses of different analytical techniques resulted that none of the technique is able to fully characterize the pore structure of unconventional tight rocks. Combination of more than one technique is the best solution for complete description and accurate determination of pore structure characteristics.
由于常规资源有限,全球不断增长的能源需求促使行业将注意力转向非常规油气资源。非常规油气储量巨大,前景广阔,备受业界关注,但油气大多储存在微纳米孔隙中,连通性较差。由于非常规油藏孔隙网络复杂、孔喉几何形状不规则、孔隙尺寸分布不均匀,对其渗流特性进行定量分析是非常必要的,但也存在一定难度。为了确定孔隙系统的定量和定性特征,人们研究了各种实验技术,包括扫描电子显微镜(SEM)、核磁共振(NMR)、微/纳米计算机断层扫描(XCT)和流体侵入(注汞、毛细管压力和气体吸附/解吸)。通过对结果的比较分析,表明了这些技术能够获得不同孔径下的孔径分布信息和局限性。找到了表征非常规储层孔隙结构的最佳可靠方法。SEM和FE-SEM只能提供表征孔隙形态、分布和连通性的定性参数。微ct扫描图像可以研究孔隙结构和网络的三维图像,但由于在一定分辨率下只能观察小区域,因此成本高,处理时间长,限制了其应用。氮吸附法只能研究致密砂岩中的微孔,但其破坏性限制了其应用。压控汞孔计技术不能直接测定微孔隙度和测定喉道。它不提供孔喉分布。施加高压会破坏孔隙结构。然而,这种压汞恒压速率可以同时用于产生孔喉的孔径和毛细压力。该技术既可以研究小喉道,也可以研究大孔体,但该技术在最大注入压力方面存在局限性。核磁共振与其他技术相结合,可以直接对孔喉分布、孔径大小、孔隙流体饱和度、总孔隙度和有效孔隙度、渗透率等孔隙结构特征进行定性和定量描述。对不同分析方法的详细分析表明,没有一种方法能够完全表征非常规致密岩的孔隙结构。多种技术的结合是完整描述和准确测定孔隙结构特征的最佳解决方案。
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引用次数: 4
Proactive Management of Occupational Health using Fatigue Risk Assessment 基于疲劳风险评估的职业健康主动管理
Pub Date : 2019-11-11 DOI: 10.2118/197671-ms
Poorva Kulkarni, Saud Al Hammadi, Osama Al Zbeidi, Meera Al Marzooqi
Company conducted a Fatigue Risk Assessment Study to estimate the fatigue levels of approximately 9000 shifts and the risk of incidents occurring due to operator fatigue. The findings provided an insight into the likelihood of fatigue and risk of errors / incidents occurring for approximately 9000 shifts of control panel operators working on a 4×4, 12-hour, day and night shift pattern. The results presented in this paper are limited to the assessment conducted for day shifts in order to demonstrate the methodology. The study compared different shift patterns in order to identify shifts with higher fatigue levels and identify control measures to reduce operators’ fatigue levels and risk of incidents occurring to As Low As Reasonably Practicable (ALARP). Lowest fatigue and risk levels were identified for the current 4×4 shifts in comparison to 7×7 and 28×28 shift cycles followed by other Companies. In order, to lower the risk to as low as reasonably practicable (ALARP), additional control measures such as training, campaigns, ergonomic assessments, KPIs such as tracking incidents by fatigue levels, etc. are being rolled-out for implementation. This is a novel approach on the combination of a qualitative (IOGP) and quantitative (UK HSE) fatigue risk assessment methodology that has widespread applicability, prospectively in terms of shift design and prevention of incidents caused by fatigue induced impairments and retrospectively for incident investigations. This Fatigue Risk Assessment Study fosters proactive occupational health management by promoting health of employees and preventing / reducing fatigue and thus plays a vital role in the prevention of sickness absenteeism and illnesses associated with chronic fatigue.
公司进行了一项疲劳风险评估研究,估计了大约9000个班次的疲劳水平以及由于操作员疲劳而发生事故的风险。调查结果为大约9000名轮班的控制面板操作员提供了疲劳的可能性和发生错误/事故的风险,这些操作员每天工作4×4, 12小时,白班和夜班模式。本文提出的结果仅限于对白班进行的评估,以证明该方法。该研究比较了不同的轮班模式,以确定疲劳程度较高的班次,并确定控制措施,以降低操作员的疲劳水平和事故发生风险,使其尽可能低(ALARP)。与其他公司遵循的7×7和28×28班次周期相比,目前4×4班次确定了最低的疲劳和风险水平。为了将风险降低到合理可行的最低水平(ALARP),正在推出额外的控制措施,如培训、活动、人体工程学评估、kpi(如根据疲劳程度跟踪事件)等。这是一种将定性(IOGP)和定量(英国HSE)疲劳风险评估方法相结合的新方法,在轮班设计和预防疲劳损伤事故方面具有广泛的适用性,并可追溯用于事故调查。这项疲劳风险评估研究通过促进员工健康和预防/减少疲劳,促进积极主动的职业健康管理,从而在预防病假缺勤和与慢性疲劳有关的疾病方面发挥重要作用。
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引用次数: 1
期刊
Day 3 Wed, November 13, 2019
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