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Beam Pump Dynamometer Card Classification Using Machine Learning 使用机器学习的束泵测功机卡片分类
Pub Date : 2019-03-15 DOI: 10.2118/194949-MS
S. Sharaf, P. Bangert, Mohamed Fardan, Khalil Alqassab, M. Abubakr, Mahmood Ahmed
A beam or a sucker rod pump is an artificial-lift pumping system using a surface power source to drive a downhole pump assembly. A beam and crank assembly creates reciprocating motion in a sucker-rod string that connects to the downhole pump assembly. The pump contains a plunger and valve assembly to convert the reciprocating motion to vertical fluid movement. A dynamometer is a diagnostic device used on sucker rod pumped wells that measures the load on the top rod and plots this load in relation to the polished rod position as the pumping unit moves through each stroke cycle. The analysis of the dynamometer card data delivers valuable insights on the status of the pump and indicates if future actions are required. In practice, the load versus displacement plot shape can be visually categorized in different classes where each shape has a specific meaning and indicates certain operating conditions. Machine learning algorithms are computing systems that learn to perform tasks by considering examples, generally without being programmed with any task-specific rules. During a period of approximately two (2) months, we collected 5,380,163 different cards from 297 beam pumps deployed in the Bahrain Field using the Supervisory Control and Data Acquisition (SCADA) system with an Open Platform Communication (OPC) interface. 35,292 cards are manually labelled by experts into twelve (12) classes. The dataset is split into 80% training and 20% holdout datasets. A training dataset is split into 5-fold cross validation. Different machine learning algorithms are evaluated predicting pump card class and their performance is compared. The top performing model, Gradient Boosting Machines (GBM) Classifier, achieves 99.98% accuracy in cross validation and 100% accuracy on holdout dataset without any extensive feature engineering. This paper explains the steps taken to improve surveillance of beam pumps using dynamometer card data and machine learning techniques and the lessons learned from executing the first Artificial Intelligence (AI) project within Tatweer Petroleum.
有杆泵是一种人工举升泵系统,使用地面电源驱动井下泵组件。梁和曲柄组件在连接到井下泵组件的抽油杆柱中产生往复运动。该泵包含柱塞和阀组件,用于将往复运动转换为垂直流体运动。测力计是一种用于有杆抽油泵井的诊断设备,它可以测量顶杆上的载荷,并在抽油机在每个冲程周期内移动时绘制出与磨光杆位置相关的载荷图。对测功卡数据的分析提供了对泵的状态有价值的见解,并指示是否需要采取后续行动。实际上,载荷与位移图形状可以直观地分为不同的类别,其中每个形状都有特定的含义,并指示某些操作条件。机器学习算法是通过考虑示例来学习执行任务的计算系统,通常不需要使用任何特定于任务的规则进行编程。在大约两(2)个月的时间里,我们使用带有开放平台通信(OPC)接口的监控和数据采集(SCADA)系统,从部署在巴林油田的297台束流泵中收集了5,380,163张不同的卡。35,292张卡片由专家手工标记为12类。数据集分为80%的训练数据集和20%的保留数据集。训练数据集被分成5次交叉验证。评估了不同的机器学习算法预测泵卡类,并比较了它们的性能。表现最好的模型是Gradient Boosting Machines (GBM) Classifier,它在交叉验证中达到99.98%的准确率,在holdout数据集上达到100%的准确率,而不需要任何广泛的特征工程。本文介绍了利用测功卡数据和机器学习技术改善束流泵监测的步骤,以及在Tatweer石油公司执行第一个人工智能(AI)项目的经验教训。
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引用次数: 5
Research of Drilling and Completion Technologies for Heavy Oil in Venezuela and Offshore Presalt Hydrocarbons in Brazil 委内瑞拉重油和巴西海上盐下油气钻井完井技术研究
Pub Date : 2019-03-15 DOI: 10.2118/194989-MS
Jin Fu, Xi Wang, Shunyuan Zhang, Chen Chen
Located in south of Eastern Venezuela Basin, Orinoco Oilfield is an onshore heavy oil field in South America. The heavy oil is known for its high content of acids, heavy metals and asphaltenes with a viscosity of 1000-10000mPa·s. According to the reserve report released by PDVSA by the end of 2016, JUNIN Block that is situated in east of Orinoco Oilfield has an OOIP of 178*108bbl. Data of drilled wells and distances between offset horizontal intervals in Orinoco were both studied to improve ultimate production rates. 3-dimension borehole trajectories were designed and the most effective anti-collision measures were taken. After optimziation 8-12 horizontal wells are distributed on one pad. As the horizontal interval extends, the stable production time is prolonged and the accumulative production per well improves. However, the recovery rate stops increasing when the horizontal interval is over 1600m in JUNIN Block. Economically a large space between offset horizontal intervals results in fewer wells and lower costs, but a smaller space contributes to a higher production efficiency per well. If the space exceeds 600m, the accumulative production rate increases much more slightly. A three-dimension well trajectory consists of a vertical interval, an angle building interval, an angle holding interval, an angle building & direction changing interval, a direction turning interval as well as an absolute horizontal interval. Since Petrobras developed the first ever offshore deep reservoir (Lula) by scale in 2006, Brazil has been conducting a progressive campaign targeting hydrocarbons buried under deep water, which contributes to discovery of Lula, Carioca, Jupiter, Buzios, Libra and other giant presalt reservoirs in Santos Basin after Campos Basin, where there are 9 oil fields ranking among the top 20 offshore oil fields in terms of OOIP. By June 2017 over 160×104bbl oil and gas were produced per day in deep water of Santos Basin, taking up 57.1% of the total yield of Campos and Satos. Creep deformation of ultra-thick salt beds, severe loss of limestones, poor drillability of formations and insufficiency of deep water drilling equipment all make drilling and completion challenges more complicated. Mud systems and casing programs are optimized to conquer creep of salt and formation of hydrates due to low downhole temperature. Turbines + impregnated bits are deployed to improve drilling efficiency of siliceous carbonates (Lagoa Feia A Group). Precise control of ECD and efficient LCMs solved engineering challenges caused by narrow density windows (Lagoa Feia B Group and Lagoa Feia C Group).
Orinoco油田位于委内瑞拉东部盆地南部,是南美洲的一个陆上重油油田。重油以酸、重金属和沥青质含量高而闻名,粘度为1000-10000mPa·s。根据PDVSA于2016年底发布的储量报告,位于Orinoco油田东部的JUNIN区块的OOIP为178*108bbl。为了提高最终产量,研究了Orinoco油田的钻井数据和邻距水平段之间的距离。设计了三维井眼轨迹,并采取了最有效的防撞措施。优化后,8-12口水平井分布在一个区块上。随着水平段的延长,稳定生产时间延长,单井累计产量提高。而在JUNIN区块,当水平层距超过1600m时,采收率停止增长。从经济角度来看,邻距水平段之间的较大空间可以减少井数,降低成本,但较小的空间可以提高每口井的生产效率。当空间超过600m时,累计产量增加幅度要小得多。三维井眼轨迹包括垂直井段、造角井段、持角井段、造角变向井段、转向井段和绝对水平井段。自2006年巴西国家石油公司(Petrobras)首次大规模开发海上深层油藏(Lula)以来,巴西一直在开展针对深水油气的活动,在Campos盆地之后,在Santos盆地发现了Lula、Carioca、Jupiter、Buzios、Libra等大型盐下油藏,其中有9个油田在OOIP排名前20位的海上油田。截至2017年6月,Santos盆地深水油气日产量超过160×104bbl,占Campos和Satos总产量的57.1%。超厚盐层的蠕变变形、灰岩的严重损失、地层可钻性差以及深水钻井设备的不足,都使钻井完井挑战更加复杂。泥浆系统和套管方案进行了优化,以克服由于井下温度低而导致的盐蠕变和水合物地层。采用涡轮+浸渍钻头提高碳化硅钻井效率(Lagoa Feia A Group)。精确的ECD控制和高效的lcm解决了窄密度窗口带来的工程挑战(Lagoa Feia B组和Lagoa Feia C组)。
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引用次数: 1
Tracing Production with Analytical Chemistry: Can Oil Finger Printing Provide New Answers 用分析化学追踪生产:油指纹能提供新的答案吗
Pub Date : 2019-03-15 DOI: 10.2118/194916-MS
J. Nielsen, K. G. Poulsen, J. H. Christensen, T. Sølling
Mature fields often times surprise with respect to the production from the various wells across reservoir sections. This is for example the case in a tight chalk field that we have used as a case study for newly developed technique that employs oil finger printing in the analysis of production data. A small subset of wells has been found to produce significantly better than the remainder and we set out to explore whether the root cause is that there is a connection to higher lying reservoir sections through natural or artificial fractures. This was done with advanced analytical chemistry (GC-MS) and a principal component analysis to map differences between key constituents of the oil from wells across the reservoir section. The comparative parameters are mainly derived from biomarker properties but we also developed a way to directly include production numbers. The approach provides means to correlate the molecular properties of the oil with the production and the general composition that determines density and adhesive (to the rock) properties. Thus, the results provide a new angle on the flow properties of the oil and on the charging history of the reservoir. It is clear from the analysis that the subset of wells does not produce better because of a connection to an upper reservoir section that contributes to the production with oil of a different composition because the molecular mix is indeed quite similar in each of the investigated wells. It is not possible to rule out that there is a connection to an upper-lying section with oil from the same source. One aspect that does differs across the field is the ratio of heavy versus light molecules within each group of molecules and the results show that the region that produce better has the lighter components. We take that to indicate that the lighter components come from oil that flows better and thus is produced more easily. The reservoir section with the lighter oil also lies higher on the structure and is therefore must likely to have been charged first so part of the favorable production seems to be a matter of "first in" "first out". A GC-MS approach such as the one proposed here is cost-effective, fast and highly promising for future predictions on where to perform infill campaigns because the results are indicative of charging history and flow properties of the oil.
成熟油田的不同井的产量往往出人意料。例如,在致密白垩油田,我们将其作为新开发技术的案例研究,该技术采用油指纹技术分析生产数据。我们发现,一小部分井的产量明显好于其他井,因此我们开始探索其根本原因是否是通过天然裂缝或人工裂缝与较高的储层段相连。这是通过先进的分析化学(GC-MS)和主成分分析来完成的,以绘制整个油藏段井中石油关键成分之间的差异。比较参数主要来源于生物标志物性质,但我们也开发了一种直接包括生产编号的方法。该方法提供了将石油分子特性与产量以及决定密度和(与岩石)粘附性的一般成分相关联的方法。因此,研究结果为研究石油的流动特性和储层的充注历史提供了一个新的角度。从分析中可以清楚地看出,由于与上储层段的连接导致了不同成分的油的生产,这部分井的产量并没有提高,因为所研究的每口井的分子混合物确实非常相似。不可能排除与来自同一来源的石油的上部区段有联系。不同领域的一个不同之处在于每组分子中重分子与轻分子的比例,结果表明,产生效果更好的区域具有更轻的成分。我们认为这表明较轻的成分来自流动更好的石油,因此更容易生产。含油较轻的储层段也位于构造的较高位置,因此很可能首先被注满,因此部分有利产量似乎是“先进先出”的问题。本文提出的气相色谱-质谱方法具有成本效益高、速度快、前景广阔的优点,可用于预测未来的充填作业地点,因为其结果可指示石油的充注历史和流动特性。
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引用次数: 1
Overmature and Vitrinite-Barren Source Rocks: A Novel Thermal Maturity Parameter 过成熟和镜质岩无源烃源岩:一个新的热成熟度参数
Pub Date : 2019-03-15 DOI: 10.2118/194946-MS
Sebastian Henderson, B. Ghassal
Standard Rock-Eval pyrolysis is commonly used to estimate the thermal maturity of source rocks. However, measuring the maturity of overmature samples with high Tmax values (> 470°C) is very challenging due to the weak development of S2 peaks. Moreover, measuring the vitrinite reflectance of dispersed organic matter high thermal maturity samples is commonly used when the Tmax (°C) of the sample is unreliable. Nevertheless, vitrinite assemblages are very rare/absent in marine samples particularly in marlstones or pre-Carboniferous source rocks. The current study addresses a new thermal maturity parameter that used the carbon monoxide CO released during Rock Eval-6 oxidations. A total of 14 marine source rock samples were analyzed by Rock Eval-6 to assess their generative potential. The samples range in Tmax from 420° to 475°C indicating wide thermal maturity range from immature to overmature. During Rock-Eval analyses, CO released from the kerogens and their peak temperature (Tco) was recorded. A strong positive correlation was observed between the Tmax and the Tco (r=0.94). Note that the CO is released from the organic oxygen compounds that are none/or less liable compared to pure hydrocarbon compounds. Thus, Tco is more reliable than Tmax in assessing high thermal maturity levels. The new method provides a robust and quick interpretation of high thermal maturity source rocks especially for pre-Carboniferous samples that lack a well-devolved S2 peak. Carbon monoxide generation is not affected by carbonate decay to CO2 and is also not affected by contamination used in drilling fluids. Testing of different source rocks is needed to establish this further and to improve the trend observed.
标准岩石热解法是烃源岩热成熟度评价的常用方法。然而,测量高Tmax值(> 470°C)的过熟样品的成熟度是非常具有挑战性的,因为S2峰发育弱。另外,在样品Tmax(°C)不可靠的情况下,通常采用分散式有机物高热成熟度样品的镜质组反射率测量。然而,镜质组组合在海相样品中非常罕见/缺失,特别是在泥灰岩或前石炭系烃源岩中。目前的研究解决了一个新的热成熟度参数,该参数使用了岩石Eval-6氧化过程中释放的一氧化碳CO。利用rock Eval-6软件对14份海相烃源岩样品进行了生烃潜力评价。样品的Tmax范围从420°C到475°C,表明热成熟度范围从未成熟到过成熟。在Rock-Eval分析中,记录了干酪根释放的CO及其峰值温度(Tco)。Tmax与Tco呈显著正相关(r=0.94)。请注意,一氧化碳是从有机氧化合物中释放出来的,与纯碳氢化合物相比,有机氧化合物没有或更少易受影响。因此,在评估高热成熟度水平时,Tco比Tmax更可靠。新方法为高热成熟烃源岩提供了可靠、快速的解释,特别是对缺乏S2峰的前石炭系烃源岩。一氧化碳的产生不受碳酸盐衰变为二氧化碳的影响,也不受钻井液中使用的污染物的影响。需要对不同的烃源岩进行测试,以进一步确定这一点,并改进所观察到的趋势。
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引用次数: 0
Improved Predictions in Oil Operations Using Artificial Intelligent Techniques 利用人工智能技术改进石油作业预测
Pub Date : 2019-03-15 DOI: 10.2118/194994-MS
Amjed Hassan, Abdulaziz Al-Majed, M. Mahmoud, S. Elkatatny, A. Abdulraheem
Oil is considered one of the main drivers that affects the world economy and a key factor in its continuous development. Several operations are used to ensure continues oil production, these operations include; exploration, drilling, production, and reservoir management. Numerous uncertainties and complexities are involved in those operations, which reduce the production performance and increase the operational cost. Several attempts were reported to predict the performance of oil production systems using different approaches, including analytical and numerical methods. However, severe estimation errors and significant deviations were observed between the predicted results and actual field data. This could be due to the different assumptions used to simplify the problems. Therefore, searching for quick and rigorous models to evaluate the oil-production system and anticipate production problems is highly needed. This paper presents a new application of artificial intelligent (AI) techniques to determine the efficiency of several operations including; drilling, production and reservoir performance. For each operation, the most common conditions were applied to develop and evaluate the model reliability. The developed models investigate the significance of different well and reservoir configurations on the system performance. Parameters such as, reservoir permeability, drainage size, wellbore completions, hydrocarbon production rate and choke performance were studied. The primary oil production and enhanced oil recovery (EOR) operations were considered as well as the stimulation processes. Actual data from several oil-fields were used to develop and validate the intelligent models. The novelty of this paper is that the proposed models are reliable and outperform the current methods. This work introduces an effective approach for estimating the performance of oil production system and refine the current numerical or analytical models to improve the reservoir managements.
石油被认为是影响世界经济的主要驱动力之一,也是世界经济持续发展的关键因素。为了确保持续的石油生产,有几种操作方法,包括:勘探、钻井、生产和油藏管理。这些作业涉及许多不确定性和复杂性,从而降低了生产性能并增加了作业成本。据报道,有几次尝试使用不同的方法来预测石油生产系统的性能,包括分析方法和数值方法。然而,预测结果与实际现场数据之间存在严重的估计误差和显著偏差。这可能是由于用于简化问题的不同假设。因此,迫切需要寻找快速、严谨的模型来评估采油系统并预测生产问题。本文介绍了人工智能(AI)技术的新应用,以确定几个操作的效率,包括;钻井、生产和油藏动态。对于每个操作,应用最常见的条件来开发和评估模型的可靠性。所建立的模型研究了不同井和油藏配置对系统性能的影响。研究了储层渗透率、泄油尺寸、井筒完井量、油气产量和节流性能等参数。考虑了一次采油和提高采收率(EOR)作业以及增产过程。利用几个油田的实际数据开发和验证了智能模型。本文的新颖之处在于所提出的模型是可靠的,并且优于现有的方法。本文介绍了一种估算采油系统动态的有效方法,并对现有的数值或分析模型进行了改进,以提高油藏管理水平。
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引用次数: 10
Polymer Flooding Simulation Modeling Feasibility Study: Understanding Key Aspects and Design Optimization 聚合物驱模拟建模可行性研究:理解关键方面和设计优化
Pub Date : 2019-03-15 DOI: 10.2118/194774-MS
W. Hidayat, Nasser ALMolhem
The paper discusses the feasibility study approach of polymer flooding enhanced oil recovery. This work is focused on understanding and quantifying key aspects of polymer flooding and design parameter optimization case. A synthetic reservoir simulation model was employed for the study. The first stage is to identify and understand key factors that have most significant impact to polymer flooding response. There are eight parameters that are considered in the analysis, such as polymer concentration, polymer thermal degradation, polymer injection duration, and polymer-rock properties (adsorption, residual resistance factor, etc.). The impact of each parameter to oil recovery response was sensitized with its low, mid, and high values. The difference of high to low oil recovery output for all parameters was ranked to determine their significance levels. The top three parameters obtained from the sensitivity analysis are polymer injection duration, thermal degradation, and polymer concentration. Sensitivity cases of polymer injectivity and thermal degradation effects were covered in this work. The second stage is to determine optimum design parameters of polymer flooding. The most significant parameters from the sensitivity analysis results were considered for further optimization. Three parameters that were selected for design optimization include polymer injection duration, polymer concentration, and well spacing. An optimization workflow with simplex algorithm is linked with a reservoir simulator to generate optimization cases by varying values of optimized parameters. The optimization iteration stops when the maximum value of the objective function, which is the net revenue, is reached. The optimization cycle was done for rock permeability of 500 md and 1000 md. For a low rock permeability reservoir, the well spacing should be short and a lower polymer concentration is sufficient to provide a good response, in addition to avoiding potential injectivity problem. There should be minimum injectivity problem for reservoir with permeability above 1000 md. It is very important to apply polymer thermal degradation in the simulation model to avoid an optimistic performance prediction. The sensitivity analysis results provide a good understanding on the significance impact of parameters controlling polymer injection response and potential challenges. The optimization approach used in the study aids in investigating many optimization scenario within a short period of time.
探讨了聚合物驱提高采收率的可行性研究方法。这项工作的重点是理解和量化聚合物驱的关键方面和设计参数优化案例。采用综合油藏模拟模型进行研究。第一阶段是识别和理解对聚合物驱响应影响最大的关键因素。分析中考虑了8个参数,如聚合物浓度、聚合物热降解、聚合物注入时间、聚合物-岩石性质(吸附、残余阻力因子等)。每个参数对采收率响应的影响通过其低、中、高值进行敏感化。对各参数的高、低采收率产出差进行排序,确定其显著性水平。灵敏度分析得到的前三个参数是聚合物注入时间、热降解和聚合物浓度。研究了聚合物注入性和热降解效应的敏感性。第二阶段是确定聚合物驱的最佳设计参数。考虑灵敏度分析结果中最显著的参数进行进一步优化。设计优化选择的三个参数包括聚合物注入时间、聚合物浓度和井距。将单纯形算法的优化工作流程与油藏模拟器相结合,通过改变优化参数的取值来生成优化案例。当达到目标函数的最大值即净收入时,优化迭代停止。针对岩石渗透率为500 md和1000 md的油藏进行了优化循环。对于低岩石渗透率油藏,除了避免潜在的注入问题外,井距应短,较低的聚合物浓度足以提供良好的响应。对于渗透率大于1000 md的储层,必须考虑最小注入能力问题。为了避免过于乐观的预测,在模拟模型中引入聚合物热降解是非常重要的。灵敏度分析结果对控制聚合物注入响应的参数的重要影响和潜在挑战提供了很好的理解。本研究采用的优化方法有助于在短时间内研究多种优化方案。
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引用次数: 1
A Critical Review of the Application of Nanomaterials in Frac Fluids: The State of the Art and Challenges 纳米材料在压裂液中的应用综述:现状与挑战
Pub Date : 2019-03-15 DOI: 10.2118/195029-MS
Wai Li, Jishan Liu, Jie Zeng, Jianwei Tian, Lin Li, Min Zhang, Jia Jia, Yufei Li, Hui Peng, Xionghu Zhao, Ji-wei Jiang
Nanomaterials have drawn considerable attention of the oil and gas industry due to their peculiar properties and interesting behaviors. Many experiments, trials and practices were conducted by petroleum scientists and engineers in the last two decades to use various novel nanomaterials to improve exploration and production. Based on the published literature, this article comprehensively reviews the strategies and experience of nanomaterial application in frac fluids, the current problems, and relevant challenges. Based on elaborated design, the nanomaterials such as nano-sized metal, metal oxide, silica, carbonate, carbon, polymer, fiber, organic-inorganic hybrid and other composites can be incorporated in frac fluids to greatly enhance or precisely tune the properties and performances. Consequently, nanomaterial-assisted frac fluids perform well in different aspects including density, rheology, stability, heat conductivity, specific heat capacity, fluid loss, breaking, clean up, proppant suspendability and frictional drag. To optimize the performance and cost-effectiveness of nano-frac fluids, advanced principles and theories in physical chemistry, heat and mass transfer, mechanics and rheology along with industrial design philosophy have been considered and applied. According to the investigation of the literature, nanomaterials have successfully fulfilled the following functions in frac fluids: (1) Improving the rheological behavior by intermolecular interactions (e.g., pseudo-crosslinking in frac fluids, or changing the aggregation pattern of surface-active molecules in surfactant based fluids); (2) Increasing the stability of fluids by enhancing the interfacial strength and toughness, especially in foams and emulsions; (3) Forming a low-permeability pseudo-filter cake to lower the fluid loss; (4) Increasing the viscosifying effect of polymers, which dramatically decreases the required loading of polymer in the fluid; (5) Boosting the thermal stability of frac fluids; (6) Improving the regained fracture conductivity; (7) Reducing the frictional drag of frac fluids; (8) Helping self-suspended proppants achieve better performance and (9) Reducing the required displacing pressure for the residual frac fluid by decreasing interfacial tension to help clean up. These achievements, along with the related design ideas, are reviewed. This paper also discusses the major difficulties and challenges for nano-frac fluids including compatibility, cost and HSE issues. Comprehensive laboratory work should be performed before field application to ensure the reliability of nano-assisted fluid formulations. Large-scale industrial production and a steady supply of nanomaterials will promote the application of nano-frac fluids. Exposure risk, eco-toxicity and biodegradability of nanomateials should be paid more attention. Incorporating the attractive, cutting-edged achievements in chemical and material sciences, nano-frac fluid is predicted to be fully accepted
纳米材料以其独特的性能和有趣的行为引起了石油天然气行业的广泛关注。在过去的二十年里,石油科学家和工程师们进行了许多实验、试验和实践,使用各种新型纳米材料来改善勘探和生产。本文基于已发表的文献,全面综述了纳米材料在压裂液中的应用策略和经验、当前存在的问题以及相关挑战。在精心设计的基础上,可以将纳米金属、金属氧化物、二氧化硅、碳酸盐、碳、聚合物、纤维、有机-无机杂化等纳米材料掺入压裂液中,大大提高或精确调整压裂液的性能和性能。因此,纳米材料辅助压裂液在密度、流变性、稳定性、导热性、比热容、失液、破碎、清理、支撑剂悬浮性和摩擦阻力等方面都表现良好。为了优化纳米压裂液的性能和成本效益,考虑并应用了物理化学、传热传质、力学和流变学的先进原理和理论以及工业设计理念。根据文献调查,纳米材料在压裂液中成功实现了以下功能:(1)通过分子间相互作用改善流变行为(如压裂液中的伪交联,或改变表面活性剂基流体中表面活性分子的聚集模式);(2)通过增强界面强度和韧性来提高流体的稳定性,特别是在泡沫和乳液中;(3)形成低渗伪滤饼,降低滤失;(4)提高了聚合物的增粘效果,大大降低了流体中所需的聚合物载荷;(5)提高压裂液热稳定性;(6)提高恢复的裂缝导流能力;(7)降低压裂液的摩擦阻力;(8)帮助自悬浮支撑剂获得更好的性能;(9)通过降低界面张力,降低残余压裂液所需的驱替压力,帮助清理。本文回顾了这些成就以及相关的设计思想。本文还讨论了纳米压裂液的主要困难和挑战,包括相容性、成本和HSE问题。在现场应用之前,需要进行全面的实验室工作,以确保纳米辅助流体配方的可靠性。大规模的工业生产和稳定的纳米材料供应将促进纳米压裂液的应用。纳米材料的暴露风险、生态毒性和生物降解性应引起更多的关注。纳米压裂液融合了化学和材料科学领域的前沿成果,由于其巨大的潜力和纳米材料价格的不断下降,预计将被石油工业完全接受。
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引用次数: 10
A Novel Approach for Optimizing Multistage Hydraulic Fracturing of Gas Condensate Horizontal Wells 凝析水平井多级水力压裂优化方法研究
Pub Date : 2019-03-15 DOI: 10.2118/194971-MS
Karem Al-Garadi, A. Aldughaither, Mustafa Ba alawi, H. Al-Hashim, Najmudeen Sibaweihi, M. Said
Condensate banking has been identified to cause significant drop in gas relative permeability and consequently reduction of the productivity of gas condensate wells. To overcome this problem, hydraulic fracturing has been used as a mean to minimize or eliminate this phenomenon. Furthermore multistage hydraulic fracturing techniques have been used to enhance the productivity of horizontal gas condensate wells especially in low permeability formation. Even though multistage hydraulic fracturing has provided an effective solution for condensate blockage to some extent as it promotes linear flow modes which will minimize the pressure drops and consequently improves the inflow performance considerably. However, this technique is very costly, and has to be optimized to get the best long-term performance of the multistage fractured horizontal gas condensate wells. In this paper, multiple sensitivity analyses were conducted in order to come up with an optimum multistage hydraulic fracturing scenario. In these analyses, our manipulations were focused mainly on the operational parameters such as fractures half length, fractures conductivity using compositional commercial simulator. CMG-GEM simulator was used to investigate the different cases proposed for applying multistage hydraulic fracturing of horizontal gas condensate wells. The investigation began with a base case scenario where the fractures half-length were fixed for all stages with equal spacing between them. Then, six more fractures half-length patterns were created by introducing new approach where the well performance was studied if they are in increasing trend away from the wellbore (coning-up), or in a decreasing trend (coning-down). Well performance is furtherly addressed when the fractures half-length arrangements formed parabolic shapes including both occasions of concaving upward and downward. Finally, the last two patterns illustrated the effect of having the fractures half-length arrangements both skewed to the left and right on well productivity. The investigation of the effect of changing the multistage hydraulic fractures half-length distribution patterns on the performance of a gas condensate well was conducted and resulted in parabolic up distribution pattern to be the optimum pattern amongst the other tested ones. It results in the highest cumulative both gas and condensate production. It also maintains the gas flow rate and bottom hole pressure more efficiently. The parabolic up distribution pattern confirms that the majority of gas production was fed by the fractures at the heel and at the toe of the horizontal drainhole which is in agreement with the flux distribution along the horizontal well.
凝析油堆积已被确定会导致气体相对渗透率显著下降,从而降低凝析气井的产能。为了克服这一问题,水力压裂被用作最小化或消除这一现象的手段。此外,多级水力压裂技术已被用于提高水平凝析气井的产能,特别是在低渗透地层中。尽管多级水力压裂在一定程度上为凝析油堵塞提供了有效的解决方案,因为它促进了线性流动模式,从而使压降最小化,从而大大改善了流入性能。然而,该技术成本很高,并且必须对其进行优化,以获得多级压裂水平凝析气井的最佳长期性能。本文进行了多重敏感性分析,以得出最佳多级水力压裂方案。在这些分析中,我们的操作主要集中在裂缝半长、裂缝导流性等操作参数上。利用CMG-GEM模拟装置,对水平井多级水力压裂应用的不同情况进行了研究。研究开始于一个基本情况,即所有压裂段的裂缝半长都是固定的,裂缝之间的间距相等。然后,通过引入新的方法,又创建了6条裂缝半长模式,在这些模式中,如果裂缝在远离井筒的地方呈增加趋势(上升),或呈减少趋势(下降),则对井的性能进行研究。当裂缝半长排列形成抛物线形状,包括向上和向下两种情况时,井的性能进一步得到解决。最后,最后两种模式说明了裂缝半长排列向左和向右倾斜对油井产能的影响。研究了多级水力裂缝半长分布模式的变化对凝析气井生产性能的影响,得出了抛物线向上分布模式是众多测试模式中的最佳分布模式。这使得天然气和凝析油的累积产量最高。它还能更有效地保持气体流速和井底压力。抛物线向上的分布模式证实了大部分产气是由水平排气孔的跟端和趾端裂缝供给的,这与沿水平井方向的通量分布一致。
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引用次数: 0
Hydrogen-Deuterium Exchange Between Rock Minerals and D2O 岩石矿物与D2O之间的氢-氘交换
Pub Date : 2019-03-15 DOI: 10.2118/194978-MS
W. N. S. Zainuddin, S. X. Xie, N. I. Kechut, B. Kantaatmadja, P. Singer, G. Hirasaki
Nuclear magnetic resonance (NMR) T2 spin-spin relaxation is a well-established technique in petrophysics labs for quantifying bound/free water and pore-size distribution of reservoir rocks. The method has also been used to measure oil and water saturations, and to characterize wettability alterations for oil/water/rock systems. The T2 relaxation distribution measured by hydrogen NMR is the sum of contributions from both oil and water in the core. It is therefore necessary to separate the T2 signals of oil from water. Since deuterium oxide (D2O) does not have a NMR signal at the resonance frequency for hydrogen, brine made with D2O is commonly used as the aqueous phase to determine the oil saturation from NMR. The objective of this work was twofold: (1) to validate the oil saturations in the core with NMR T2 relaxation at connate water saturation (before and after aging) and residual oil saturation after waterflooding; and (2) to investigate the potential hydrogen-deuterium (H-D) ion exchange between rock minerals and D2O. Berea sandstone cores were used along with the crude oil from one of the fields in the Sarawak Basin, Malaysia. The aqueous phase was a synthetic brine made with either deionized water or D2O. Two cores containing the crude oil with D2O brine as the connate (or initial) water were aged at 75eC for up to 65 days. During the aging period, the cores were scanned three times for T2 measurements. The measured T2 volumes (supposedly a measure of the oil volume) of the two cores kept increasing as the aging time increased. However, mass balance indicated that the oil saturation was the same before and after aging. The inconsistent oil saturation measured by NMR indicated that there was H-D ion exchange between the rock minerals and D2O. The cores were then flooded with the fresh D2O brine, after which the residual oil from NMR agreed with that from mass balance, indicating that the fresh D2O had replaced the connate D2O brine affected by H-D ion exchange. Additionally, two cores fully saturated with D2O brine were also measured by NMR before and after aging at 75°C, again confirming the H-D ion exchange between the rock minerals and D2O. Finally, the mixture of the crude oil and D2O was measured by NMR before and after aging at 75°C, indicating that the interactions between the crude oil and D2O increased the T2 relaxation time. The total T2 volume was not affected. This work provides evidence of H-D ion exchange between rock minerals and D2O at elevated temperature. It is recommended that such interactions between the rock minerals and D2O brine be considered for related tests, especially when elevated temperature is involved.
核磁共振(NMR) T2自旋-自旋弛豫是岩石物理实验室中一种成熟的定量储层岩石束缚水/自由水和孔隙大小分布的技术。该方法还可用于测量油水饱和度,以及表征油/水/岩石系统的润湿性变化。氢核磁共振测量的T2弛豫分布是岩心中油和水贡献的总和。因此,有必要将油的T2信号与水分离。由于氧化氘(D2O)在氢的共振频率处没有核磁共振信号,因此通常使用D2O制成的盐水作为水相来测定核磁共振油饱和度。这项工作的目的有两个:(1)通过核磁共振T2弛豫来验证岩心中原生水饱和度(老化前后)和水驱后剩余油饱和度的含油饱和度;(2)研究岩石矿物与D2O之间潜在的氢-氘(H-D)离子交换。Berea砂岩岩心与来自马来西亚沙捞越盆地一个油田的原油一起使用。水相是用去离子水或D2O制成的合成盐水。含有原油的两个岩心以D2O盐水作为原生水(或初始水),在75℃的温度下老化65天。在老化期间,对岩心进行了三次扫描以测量T2。随着老化时间的延长,两个岩心的T2体积(假定是油体积的量度)不断增加。质量平衡结果表明,老化前后的含油饱和度基本一致。核磁共振测得的含油饱和度不一致表明岩石矿物与D2O之间存在H-D离子交换。在岩心中注入新鲜的D2O卤水,核磁共振剩余油与质量平衡结果一致,表明新鲜D2O取代了受H-D离子交换影响的原生D2O卤水。此外,在75°C老化前后,对两个完全饱和的D2O卤水岩心进行了核磁共振测量,再次证实了岩石矿物与D2O之间的H-D离子交换。最后,对原油与D2O的混合物进行75℃时效前后的NMR测定,表明原油与D2O的相互作用增加了T2弛豫时间。T2总容积不受影响。这项工作提供了高温下岩石矿物与D2O之间H-D离子交换的证据。建议在相关试验中考虑岩石矿物与D2O盐水之间的这种相互作用,特别是在涉及高温的情况下。
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引用次数: 0
Improving the Dissolution of Iron Sulfide by Blending Chelating Agents and its Synergists 通过配伍螯合剂及其增效剂改善硫化铁的溶解
Pub Date : 2019-03-15 DOI: 10.2118/195128-MS
R. Ramanathan, H. Nasr-El-Din
Iron sulfide is a $1.4 billion/year problem in the oil and gas industry receiving little R&D attention. The low success rate of organic acids and polyaminocarboxylic acids (PACA) prompts a more focused investigation and development of new dissolvers for the treatment of iron sulfide scales. This study evaluates the solubility of the iron sulfide scale by commonly used simple organic acids and describes two new blends that outperform the aforementioned standalone dissolvers at 1,000 psi and 150°F. Bottle and autoclave tests evaluated the efficacy of various dissolvers to dissolve the iron sulfide scale. Bottle tests helped in evaluating the dissolvers’ potential to dissolve iron sulfide. A Hastelloy-B autoclave with a maximum operating pressure and temperature of 1,800 psi and 350°F, respectively, contained the iron sulfide and the dissolver for the anoxic dissolution tests. Formic acid, maleic acid, lactic acid, citric acid, oxalic acid, ethylenediaminetetraacetic acid disodium salt (Na2EDTA), and pentapotassium diethyltriaminepentaacetic acid (K5DTPA) were used. The simple organic acids added to Na2EDTA helped in improving the solubility of the scale. Two final experiments with the most successful blends were conducted for 24 hours. Concentration of the dissolver varied from 1-10 wt%. The experiments were conducted for 4 hours at 150°F, and a pressure of 1,000 psi. Elemental analysis using the Inductively Coupled Plasma (ICP) determined the efficiency of scale removal. Dräger tubes measured the H2S concentration inside the autoclave at the end of the experiment. The degree of saturation of the dissolvers calculated from the ICP measurements helped in evaluating its utilization. An XRD study showed the initial iron sulfide scale was mainly pyrrhotite (67%), mackinawite (23%), troilite (5%), and remaining wuestite (5%). Bottle tests showed that maleic acid is the best reactant for iron sulfide in terms of the speed of the reaction. However, citric acid can react with the iron sulfide at lower concentrations and is more effective. Similar to the bottle test, maleic acid yielded the maximum solubility among standalone treatments. An inductively coupled plasma analysis of iron concentration showed a solubility of 10.6 g/L iron in maleic acid. The next best treatment was with formic acid, dissolving a maximum of 9.7 g/L iron. Oxalic acid converted the iron sulfide to iron (II) oxalate, which is insoluble in water. K5DTPA was a poor dissolver of iron sulfide with less than 1 g/L iron solubility. Blends of Na2EDTA and a synergist helped in improving the dissolution. Adding 5 wt% potassium oxalate to 15 wt% Na2EDTA helped in dissolving 70.1% of the initial iron at 1,000 psi, 150°F, and 24 hours soaking time. A blend of 15 wt% Na2EDTA and 5 wt% potassium citrate dissolved 87% of iron at the same conditions. Development of novel dissolvers that are less corrosive and safer than traditional dissolvers is a necessary step to improve the dissolution of i
在油气行业,硫化铁是一个每年耗资14亿美元的难题,但却很少得到研发方面的关注。有机酸和聚氨基羧酸(PACA)的低成功率促使人们更专注于研究和开发用于处理硫化铁垢的新型溶解剂。该研究评估了常用的简单有机酸对硫化铁垢的溶解度,并描述了两种新的混合物,它们在1000 psi和150°F下的性能优于上述单独的溶解剂。瓶试验和高压釜试验评估了各种溶解剂溶解硫化铁垢的功效。瓶子试验有助于评估溶解剂溶解硫化铁的潜力。哈氏合金- b高压灭菌器的最大工作压力和温度分别为1800 psi和350°F,其中含有硫化铁和用于缺氧溶解试验的溶解剂。采用甲酸、马来酸、乳酸、柠檬酸、草酸、乙二胺四乙酸二钠盐(Na2EDTA)、二乙基三胺五乙酸五钾(K5DTPA)。在Na2EDTA中加入简单有机酸有助于提高水垢的溶解度。最后用最成功的混合物进行了两次试验,试验时间为24小时。溶解剂的浓度在1-10 wt%之间变化。实验在150°F和1,000 psi的压力下进行了4小时。元素分析采用电感耦合等离子体(ICP)确定了除垢效率。Dräger管在实验结束时测量高压灭菌器内的H2S浓度。从ICP测量中计算出的溶解剂的饱和程度有助于评价其利用情况。XRD研究表明,初始硫化铁垢主要为磁黄铁矿(67%)、麦金石(23%)、亚硝石(5%),剩余为无垢石(5%)。瓶试验结果表明,就反应速度而言,马来酸是硫化铁的最佳反应物。然而,柠檬酸在较低浓度下可以与硫化铁反应,并且更有效。与瓶子试验类似,马来酸在独立处理中产生了最大的溶解度。电感耦合血浆铁浓度分析表明,铁在马来酸中的溶解度为10.6 g/L。次之为甲酸处理,最大溶铁量为9.7 g/L。草酸将硫化铁转化为不溶于水的草酸铁。K5DTPA是一种较差的硫化铁溶解剂,铁的溶解度小于1 g/L。Na2EDTA和增效剂的共混物有助于提高溶出度。在1000 psi、150°F和24小时的浸泡时间下,将5 wt%草酸钾加入15 wt% Na2EDTA有助于溶解70.1%的初始铁。15wt % Na2EDTA和5wt %柠檬酸钾的混合物在相同条件下溶解87%的铁。开发比传统溶解剂腐蚀性更小、更安全的新型溶解剂是改善硫化铁水垢溶解的必要步骤。聚氨基羧酸与它们的增效剂的结合在溶解硫化铁方面还未被发现。本研究提供了各种溶解剂的评价,并开发了两种新的用于硫化铁垢处理的协同共混物。这些溶解剂是传统处理方法的良好替代方案,可以降低操作风险,缓解流动保障问题。
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引用次数: 5
期刊
Day 3 Wed, March 20, 2019
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