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Tracing Production with Analytical Chemistry: Can Oil Finger Printing Provide New Answers 用分析化学追踪生产:油指纹能提供新的答案吗
Pub Date : 2019-03-15 DOI: 10.2118/194916-MS
J. Nielsen, K. G. Poulsen, J. H. Christensen, T. Sølling
Mature fields often times surprise with respect to the production from the various wells across reservoir sections. This is for example the case in a tight chalk field that we have used as a case study for newly developed technique that employs oil finger printing in the analysis of production data. A small subset of wells has been found to produce significantly better than the remainder and we set out to explore whether the root cause is that there is a connection to higher lying reservoir sections through natural or artificial fractures. This was done with advanced analytical chemistry (GC-MS) and a principal component analysis to map differences between key constituents of the oil from wells across the reservoir section. The comparative parameters are mainly derived from biomarker properties but we also developed a way to directly include production numbers. The approach provides means to correlate the molecular properties of the oil with the production and the general composition that determines density and adhesive (to the rock) properties. Thus, the results provide a new angle on the flow properties of the oil and on the charging history of the reservoir. It is clear from the analysis that the subset of wells does not produce better because of a connection to an upper reservoir section that contributes to the production with oil of a different composition because the molecular mix is indeed quite similar in each of the investigated wells. It is not possible to rule out that there is a connection to an upper-lying section with oil from the same source. One aspect that does differs across the field is the ratio of heavy versus light molecules within each group of molecules and the results show that the region that produce better has the lighter components. We take that to indicate that the lighter components come from oil that flows better and thus is produced more easily. The reservoir section with the lighter oil also lies higher on the structure and is therefore must likely to have been charged first so part of the favorable production seems to be a matter of "first in" "first out". A GC-MS approach such as the one proposed here is cost-effective, fast and highly promising for future predictions on where to perform infill campaigns because the results are indicative of charging history and flow properties of the oil.
成熟油田的不同井的产量往往出人意料。例如,在致密白垩油田,我们将其作为新开发技术的案例研究,该技术采用油指纹技术分析生产数据。我们发现,一小部分井的产量明显好于其他井,因此我们开始探索其根本原因是否是通过天然裂缝或人工裂缝与较高的储层段相连。这是通过先进的分析化学(GC-MS)和主成分分析来完成的,以绘制整个油藏段井中石油关键成分之间的差异。比较参数主要来源于生物标志物性质,但我们也开发了一种直接包括生产编号的方法。该方法提供了将石油分子特性与产量以及决定密度和(与岩石)粘附性的一般成分相关联的方法。因此,研究结果为研究石油的流动特性和储层的充注历史提供了一个新的角度。从分析中可以清楚地看出,由于与上储层段的连接导致了不同成分的油的生产,这部分井的产量并没有提高,因为所研究的每口井的分子混合物确实非常相似。不可能排除与来自同一来源的石油的上部区段有联系。不同领域的一个不同之处在于每组分子中重分子与轻分子的比例,结果表明,产生效果更好的区域具有更轻的成分。我们认为这表明较轻的成分来自流动更好的石油,因此更容易生产。含油较轻的储层段也位于构造的较高位置,因此很可能首先被注满,因此部分有利产量似乎是“先进先出”的问题。本文提出的气相色谱-质谱方法具有成本效益高、速度快、前景广阔的优点,可用于预测未来的充填作业地点,因为其结果可指示石油的充注历史和流动特性。
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引用次数: 1
Production Optimization Challenges and Solutions for Heavy Oil - North Kuwait 科威特北部重油生产优化面临的挑战和解决方案
Pub Date : 2019-03-15 DOI: 10.2118/194809-MS
Abdul-Aziz Bassam, Ghazi Al-Besairi, Sulaiman Al-Dahash, Tomas Sierra, A. Mohamed, K. Heshmat
The demand for digital oil field solutions in artificially lifted wells is higher than ever, especially for wells producing heavy oil with high sand content and gas. A real-time supervisory control and data acquisition solution has been applied in a large-scale thermal pilot for 28 instrumented sucker rod pumping wells in North Kuwait. This paper focuses on the advantages of real-time data acquisition for identifying production-optimization candidates, improving pump performance, and minimizing down time when using intelligent alarms and an analysis engine. Real-time surveillance provided a huge amount of information to be analyzed and discussed by well surveillance and field development teams to determine required actions based on individual well performance. Controller alarms and intelligent configurable alarms in one screen enabled early detection of unexpected/unwanted well behavior, re-investigating well potential, and taking necessary actions. The challenge was to handle heavy oil, sand, and gas production, maintain all wells at optimum running conditions before and after steam injections, and take into consideration the effect that injections would have on nearby wells. Recording in the database a "tracking item" for each well event enabled review and evaluation of the wells and creation of optimization reports. The daily, 24-hour surveillance of the wells resulted in observing common problems/issues on almost all wells and other individual issues for specific wells. The following are examples of problems identified in early stages: Detected wells with gas interference before they reached gas lockDetected wells with high flowline pressure before flowline blockage resulted from sand productionDetected wells with standing valve and/or traveling valve leak—resulting from sand production—before the pump stuck The availability of such a supervisory control and data acquisition (SCADA) system helped in guiding the operations team to further investigate only specific items from the field side to confirm the findings. The ability to remotely control the wells and remotely change configuration of the variable speed drive parameters enabled instant implementation and continuous production optimization. The powerful SCADA solution enabled creating short- and long-term plans and monitoring the behavior of wells while the implementation phase was executed. For the first time in South Ratqa in North Kuwait, the smart field approach was implemented in a thermal pilot using sucker rod pumps; and the results will be used as a reference for the upcoming projects in this area. Real-time monitoring and data storage in a single database with an analysis engine provided fully automated surveillance and the capability of remotely controlling and applying required actions for production optimization.
人工举升井对数字化油田解决方案的需求比以往任何时候都要高,特别是对于含砂量和含气量高的稠油井。一种实时监控和数据采集解决方案已应用于科威特北部28口仪器抽油机井的大型热试验。本文重点介绍了实时数据采集在识别生产优化候选产品、提高泵性能以及使用智能警报和分析引擎时最大限度地减少停机时间方面的优势。实时监控提供了大量的信息,供油井监控和现场开发团队分析和讨论,以根据单口井的性能决定所需的措施。控制器警报和智能可配置警报集中在一个屏幕上,可以早期发现意外/不想要的井行为,重新调查井的潜力,并采取必要的措施。面临的挑战是如何处理稠油、砂岩和天然气的生产,在注汽前后保持所有井的最佳运行状态,并考虑注汽对附近井的影响。在数据库中记录每个井事件的“跟踪项”,可以对井进行审查和评估,并创建优化报告。每天对井进行24小时监测,发现了几乎所有井的共同问题,以及特定井的其他个别问题。以下是在早期阶段发现的问题的例子:在出砂导致油管堵塞之前,检测出油管压力高的井;在泵卡钻之前,检测出出砂导致的活门和/或移动阀泄漏的井。这种监控和数据采集(SCADA)系统的可用性有助于指导作业团队进一步调查现场的具体问题,以确认发现的结果。远程控制井和远程改变变速驱动参数配置的能力,实现了即时实施和持续的生产优化。强大的SCADA解决方案能够制定短期和长期计划,并在实施阶段监控井的行为。在科威特北部的South Ratqa地区,首次使用有杆泵在热试验中实施了智能油田方法;研究结果将为该领域的后续项目提供参考。实时监控和数据存储在单个数据库中,具有分析引擎,提供全自动监控,远程控制和应用所需操作的能力,以优化生产。
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引用次数: 0
Hydrogen-Deuterium Exchange Between Rock Minerals and D2O 岩石矿物与D2O之间的氢-氘交换
Pub Date : 2019-03-15 DOI: 10.2118/194978-MS
W. N. S. Zainuddin, S. X. Xie, N. I. Kechut, B. Kantaatmadja, P. Singer, G. Hirasaki
Nuclear magnetic resonance (NMR) T2 spin-spin relaxation is a well-established technique in petrophysics labs for quantifying bound/free water and pore-size distribution of reservoir rocks. The method has also been used to measure oil and water saturations, and to characterize wettability alterations for oil/water/rock systems. The T2 relaxation distribution measured by hydrogen NMR is the sum of contributions from both oil and water in the core. It is therefore necessary to separate the T2 signals of oil from water. Since deuterium oxide (D2O) does not have a NMR signal at the resonance frequency for hydrogen, brine made with D2O is commonly used as the aqueous phase to determine the oil saturation from NMR. The objective of this work was twofold: (1) to validate the oil saturations in the core with NMR T2 relaxation at connate water saturation (before and after aging) and residual oil saturation after waterflooding; and (2) to investigate the potential hydrogen-deuterium (H-D) ion exchange between rock minerals and D2O. Berea sandstone cores were used along with the crude oil from one of the fields in the Sarawak Basin, Malaysia. The aqueous phase was a synthetic brine made with either deionized water or D2O. Two cores containing the crude oil with D2O brine as the connate (or initial) water were aged at 75eC for up to 65 days. During the aging period, the cores were scanned three times for T2 measurements. The measured T2 volumes (supposedly a measure of the oil volume) of the two cores kept increasing as the aging time increased. However, mass balance indicated that the oil saturation was the same before and after aging. The inconsistent oil saturation measured by NMR indicated that there was H-D ion exchange between the rock minerals and D2O. The cores were then flooded with the fresh D2O brine, after which the residual oil from NMR agreed with that from mass balance, indicating that the fresh D2O had replaced the connate D2O brine affected by H-D ion exchange. Additionally, two cores fully saturated with D2O brine were also measured by NMR before and after aging at 75°C, again confirming the H-D ion exchange between the rock minerals and D2O. Finally, the mixture of the crude oil and D2O was measured by NMR before and after aging at 75°C, indicating that the interactions between the crude oil and D2O increased the T2 relaxation time. The total T2 volume was not affected. This work provides evidence of H-D ion exchange between rock minerals and D2O at elevated temperature. It is recommended that such interactions between the rock minerals and D2O brine be considered for related tests, especially when elevated temperature is involved.
核磁共振(NMR) T2自旋-自旋弛豫是岩石物理实验室中一种成熟的定量储层岩石束缚水/自由水和孔隙大小分布的技术。该方法还可用于测量油水饱和度,以及表征油/水/岩石系统的润湿性变化。氢核磁共振测量的T2弛豫分布是岩心中油和水贡献的总和。因此,有必要将油的T2信号与水分离。由于氧化氘(D2O)在氢的共振频率处没有核磁共振信号,因此通常使用D2O制成的盐水作为水相来测定核磁共振油饱和度。这项工作的目的有两个:(1)通过核磁共振T2弛豫来验证岩心中原生水饱和度(老化前后)和水驱后剩余油饱和度的含油饱和度;(2)研究岩石矿物与D2O之间潜在的氢-氘(H-D)离子交换。Berea砂岩岩心与来自马来西亚沙捞越盆地一个油田的原油一起使用。水相是用去离子水或D2O制成的合成盐水。含有原油的两个岩心以D2O盐水作为原生水(或初始水),在75℃的温度下老化65天。在老化期间,对岩心进行了三次扫描以测量T2。随着老化时间的延长,两个岩心的T2体积(假定是油体积的量度)不断增加。质量平衡结果表明,老化前后的含油饱和度基本一致。核磁共振测得的含油饱和度不一致表明岩石矿物与D2O之间存在H-D离子交换。在岩心中注入新鲜的D2O卤水,核磁共振剩余油与质量平衡结果一致,表明新鲜D2O取代了受H-D离子交换影响的原生D2O卤水。此外,在75°C老化前后,对两个完全饱和的D2O卤水岩心进行了核磁共振测量,再次证实了岩石矿物与D2O之间的H-D离子交换。最后,对原油与D2O的混合物进行75℃时效前后的NMR测定,表明原油与D2O的相互作用增加了T2弛豫时间。T2总容积不受影响。这项工作提供了高温下岩石矿物与D2O之间H-D离子交换的证据。建议在相关试验中考虑岩石矿物与D2O盐水之间的这种相互作用,特别是在涉及高温的情况下。
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引用次数: 0
Research of Drilling and Completion Technologies for Heavy Oil in Venezuela and Offshore Presalt Hydrocarbons in Brazil 委内瑞拉重油和巴西海上盐下油气钻井完井技术研究
Pub Date : 2019-03-15 DOI: 10.2118/194989-MS
Jin Fu, Xi Wang, Shunyuan Zhang, Chen Chen
Located in south of Eastern Venezuela Basin, Orinoco Oilfield is an onshore heavy oil field in South America. The heavy oil is known for its high content of acids, heavy metals and asphaltenes with a viscosity of 1000-10000mPa·s. According to the reserve report released by PDVSA by the end of 2016, JUNIN Block that is situated in east of Orinoco Oilfield has an OOIP of 178*108bbl. Data of drilled wells and distances between offset horizontal intervals in Orinoco were both studied to improve ultimate production rates. 3-dimension borehole trajectories were designed and the most effective anti-collision measures were taken. After optimziation 8-12 horizontal wells are distributed on one pad. As the horizontal interval extends, the stable production time is prolonged and the accumulative production per well improves. However, the recovery rate stops increasing when the horizontal interval is over 1600m in JUNIN Block. Economically a large space between offset horizontal intervals results in fewer wells and lower costs, but a smaller space contributes to a higher production efficiency per well. If the space exceeds 600m, the accumulative production rate increases much more slightly. A three-dimension well trajectory consists of a vertical interval, an angle building interval, an angle holding interval, an angle building & direction changing interval, a direction turning interval as well as an absolute horizontal interval. Since Petrobras developed the first ever offshore deep reservoir (Lula) by scale in 2006, Brazil has been conducting a progressive campaign targeting hydrocarbons buried under deep water, which contributes to discovery of Lula, Carioca, Jupiter, Buzios, Libra and other giant presalt reservoirs in Santos Basin after Campos Basin, where there are 9 oil fields ranking among the top 20 offshore oil fields in terms of OOIP. By June 2017 over 160×104bbl oil and gas were produced per day in deep water of Santos Basin, taking up 57.1% of the total yield of Campos and Satos. Creep deformation of ultra-thick salt beds, severe loss of limestones, poor drillability of formations and insufficiency of deep water drilling equipment all make drilling and completion challenges more complicated. Mud systems and casing programs are optimized to conquer creep of salt and formation of hydrates due to low downhole temperature. Turbines + impregnated bits are deployed to improve drilling efficiency of siliceous carbonates (Lagoa Feia A Group). Precise control of ECD and efficient LCMs solved engineering challenges caused by narrow density windows (Lagoa Feia B Group and Lagoa Feia C Group).
Orinoco油田位于委内瑞拉东部盆地南部,是南美洲的一个陆上重油油田。重油以酸、重金属和沥青质含量高而闻名,粘度为1000-10000mPa·s。根据PDVSA于2016年底发布的储量报告,位于Orinoco油田东部的JUNIN区块的OOIP为178*108bbl。为了提高最终产量,研究了Orinoco油田的钻井数据和邻距水平段之间的距离。设计了三维井眼轨迹,并采取了最有效的防撞措施。优化后,8-12口水平井分布在一个区块上。随着水平段的延长,稳定生产时间延长,单井累计产量提高。而在JUNIN区块,当水平层距超过1600m时,采收率停止增长。从经济角度来看,邻距水平段之间的较大空间可以减少井数,降低成本,但较小的空间可以提高每口井的生产效率。当空间超过600m时,累计产量增加幅度要小得多。三维井眼轨迹包括垂直井段、造角井段、持角井段、造角变向井段、转向井段和绝对水平井段。自2006年巴西国家石油公司(Petrobras)首次大规模开发海上深层油藏(Lula)以来,巴西一直在开展针对深水油气的活动,在Campos盆地之后,在Santos盆地发现了Lula、Carioca、Jupiter、Buzios、Libra等大型盐下油藏,其中有9个油田在OOIP排名前20位的海上油田。截至2017年6月,Santos盆地深水油气日产量超过160×104bbl,占Campos和Satos总产量的57.1%。超厚盐层的蠕变变形、灰岩的严重损失、地层可钻性差以及深水钻井设备的不足,都使钻井完井挑战更加复杂。泥浆系统和套管方案进行了优化,以克服由于井下温度低而导致的盐蠕变和水合物地层。采用涡轮+浸渍钻头提高碳化硅钻井效率(Lagoa Feia A Group)。精确的ECD控制和高效的lcm解决了窄密度窗口带来的工程挑战(Lagoa Feia B组和Lagoa Feia C组)。
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引用次数: 1
Overmature and Vitrinite-Barren Source Rocks: A Novel Thermal Maturity Parameter 过成熟和镜质岩无源烃源岩:一个新的热成熟度参数
Pub Date : 2019-03-15 DOI: 10.2118/194946-MS
Sebastian Henderson, B. Ghassal
Standard Rock-Eval pyrolysis is commonly used to estimate the thermal maturity of source rocks. However, measuring the maturity of overmature samples with high Tmax values (> 470°C) is very challenging due to the weak development of S2 peaks. Moreover, measuring the vitrinite reflectance of dispersed organic matter high thermal maturity samples is commonly used when the Tmax (°C) of the sample is unreliable. Nevertheless, vitrinite assemblages are very rare/absent in marine samples particularly in marlstones or pre-Carboniferous source rocks. The current study addresses a new thermal maturity parameter that used the carbon monoxide CO released during Rock Eval-6 oxidations. A total of 14 marine source rock samples were analyzed by Rock Eval-6 to assess their generative potential. The samples range in Tmax from 420° to 475°C indicating wide thermal maturity range from immature to overmature. During Rock-Eval analyses, CO released from the kerogens and their peak temperature (Tco) was recorded. A strong positive correlation was observed between the Tmax and the Tco (r=0.94). Note that the CO is released from the organic oxygen compounds that are none/or less liable compared to pure hydrocarbon compounds. Thus, Tco is more reliable than Tmax in assessing high thermal maturity levels. The new method provides a robust and quick interpretation of high thermal maturity source rocks especially for pre-Carboniferous samples that lack a well-devolved S2 peak. Carbon monoxide generation is not affected by carbonate decay to CO2 and is also not affected by contamination used in drilling fluids. Testing of different source rocks is needed to establish this further and to improve the trend observed.
标准岩石热解法是烃源岩热成熟度评价的常用方法。然而,测量高Tmax值(> 470°C)的过熟样品的成熟度是非常具有挑战性的,因为S2峰发育弱。另外,在样品Tmax(°C)不可靠的情况下,通常采用分散式有机物高热成熟度样品的镜质组反射率测量。然而,镜质组组合在海相样品中非常罕见/缺失,特别是在泥灰岩或前石炭系烃源岩中。目前的研究解决了一个新的热成熟度参数,该参数使用了岩石Eval-6氧化过程中释放的一氧化碳CO。利用rock Eval-6软件对14份海相烃源岩样品进行了生烃潜力评价。样品的Tmax范围从420°C到475°C,表明热成熟度范围从未成熟到过成熟。在Rock-Eval分析中,记录了干酪根释放的CO及其峰值温度(Tco)。Tmax与Tco呈显著正相关(r=0.94)。请注意,一氧化碳是从有机氧化合物中释放出来的,与纯碳氢化合物相比,有机氧化合物没有或更少易受影响。因此,在评估高热成熟度水平时,Tco比Tmax更可靠。新方法为高热成熟烃源岩提供了可靠、快速的解释,特别是对缺乏S2峰的前石炭系烃源岩。一氧化碳的产生不受碳酸盐衰变为二氧化碳的影响,也不受钻井液中使用的污染物的影响。需要对不同的烃源岩进行测试,以进一步确定这一点,并改进所观察到的趋势。
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引用次数: 0
Improved Predictions in Oil Operations Using Artificial Intelligent Techniques 利用人工智能技术改进石油作业预测
Pub Date : 2019-03-15 DOI: 10.2118/194994-MS
Amjed Hassan, Abdulaziz Al-Majed, M. Mahmoud, S. Elkatatny, A. Abdulraheem
Oil is considered one of the main drivers that affects the world economy and a key factor in its continuous development. Several operations are used to ensure continues oil production, these operations include; exploration, drilling, production, and reservoir management. Numerous uncertainties and complexities are involved in those operations, which reduce the production performance and increase the operational cost. Several attempts were reported to predict the performance of oil production systems using different approaches, including analytical and numerical methods. However, severe estimation errors and significant deviations were observed between the predicted results and actual field data. This could be due to the different assumptions used to simplify the problems. Therefore, searching for quick and rigorous models to evaluate the oil-production system and anticipate production problems is highly needed. This paper presents a new application of artificial intelligent (AI) techniques to determine the efficiency of several operations including; drilling, production and reservoir performance. For each operation, the most common conditions were applied to develop and evaluate the model reliability. The developed models investigate the significance of different well and reservoir configurations on the system performance. Parameters such as, reservoir permeability, drainage size, wellbore completions, hydrocarbon production rate and choke performance were studied. The primary oil production and enhanced oil recovery (EOR) operations were considered as well as the stimulation processes. Actual data from several oil-fields were used to develop and validate the intelligent models. The novelty of this paper is that the proposed models are reliable and outperform the current methods. This work introduces an effective approach for estimating the performance of oil production system and refine the current numerical or analytical models to improve the reservoir managements.
石油被认为是影响世界经济的主要驱动力之一,也是世界经济持续发展的关键因素。为了确保持续的石油生产,有几种操作方法,包括:勘探、钻井、生产和油藏管理。这些作业涉及许多不确定性和复杂性,从而降低了生产性能并增加了作业成本。据报道,有几次尝试使用不同的方法来预测石油生产系统的性能,包括分析方法和数值方法。然而,预测结果与实际现场数据之间存在严重的估计误差和显著偏差。这可能是由于用于简化问题的不同假设。因此,迫切需要寻找快速、严谨的模型来评估采油系统并预测生产问题。本文介绍了人工智能(AI)技术的新应用,以确定几个操作的效率,包括;钻井、生产和油藏动态。对于每个操作,应用最常见的条件来开发和评估模型的可靠性。所建立的模型研究了不同井和油藏配置对系统性能的影响。研究了储层渗透率、泄油尺寸、井筒完井量、油气产量和节流性能等参数。考虑了一次采油和提高采收率(EOR)作业以及增产过程。利用几个油田的实际数据开发和验证了智能模型。本文的新颖之处在于所提出的模型是可靠的,并且优于现有的方法。本文介绍了一种估算采油系统动态的有效方法,并对现有的数值或分析模型进行了改进,以提高油藏管理水平。
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引用次数: 10
Beam Pump Dynamometer Card Classification Using Machine Learning 使用机器学习的束泵测功机卡片分类
Pub Date : 2019-03-15 DOI: 10.2118/194949-MS
S. Sharaf, P. Bangert, Mohamed Fardan, Khalil Alqassab, M. Abubakr, Mahmood Ahmed
A beam or a sucker rod pump is an artificial-lift pumping system using a surface power source to drive a downhole pump assembly. A beam and crank assembly creates reciprocating motion in a sucker-rod string that connects to the downhole pump assembly. The pump contains a plunger and valve assembly to convert the reciprocating motion to vertical fluid movement. A dynamometer is a diagnostic device used on sucker rod pumped wells that measures the load on the top rod and plots this load in relation to the polished rod position as the pumping unit moves through each stroke cycle. The analysis of the dynamometer card data delivers valuable insights on the status of the pump and indicates if future actions are required. In practice, the load versus displacement plot shape can be visually categorized in different classes where each shape has a specific meaning and indicates certain operating conditions. Machine learning algorithms are computing systems that learn to perform tasks by considering examples, generally without being programmed with any task-specific rules. During a period of approximately two (2) months, we collected 5,380,163 different cards from 297 beam pumps deployed in the Bahrain Field using the Supervisory Control and Data Acquisition (SCADA) system with an Open Platform Communication (OPC) interface. 35,292 cards are manually labelled by experts into twelve (12) classes. The dataset is split into 80% training and 20% holdout datasets. A training dataset is split into 5-fold cross validation. Different machine learning algorithms are evaluated predicting pump card class and their performance is compared. The top performing model, Gradient Boosting Machines (GBM) Classifier, achieves 99.98% accuracy in cross validation and 100% accuracy on holdout dataset without any extensive feature engineering. This paper explains the steps taken to improve surveillance of beam pumps using dynamometer card data and machine learning techniques and the lessons learned from executing the first Artificial Intelligence (AI) project within Tatweer Petroleum.
有杆泵是一种人工举升泵系统,使用地面电源驱动井下泵组件。梁和曲柄组件在连接到井下泵组件的抽油杆柱中产生往复运动。该泵包含柱塞和阀组件,用于将往复运动转换为垂直流体运动。测力计是一种用于有杆抽油泵井的诊断设备,它可以测量顶杆上的载荷,并在抽油机在每个冲程周期内移动时绘制出与磨光杆位置相关的载荷图。对测功卡数据的分析提供了对泵的状态有价值的见解,并指示是否需要采取后续行动。实际上,载荷与位移图形状可以直观地分为不同的类别,其中每个形状都有特定的含义,并指示某些操作条件。机器学习算法是通过考虑示例来学习执行任务的计算系统,通常不需要使用任何特定于任务的规则进行编程。在大约两(2)个月的时间里,我们使用带有开放平台通信(OPC)接口的监控和数据采集(SCADA)系统,从部署在巴林油田的297台束流泵中收集了5,380,163张不同的卡。35,292张卡片由专家手工标记为12类。数据集分为80%的训练数据集和20%的保留数据集。训练数据集被分成5次交叉验证。评估了不同的机器学习算法预测泵卡类,并比较了它们的性能。表现最好的模型是Gradient Boosting Machines (GBM) Classifier,它在交叉验证中达到99.98%的准确率,在holdout数据集上达到100%的准确率,而不需要任何广泛的特征工程。本文介绍了利用测功卡数据和机器学习技术改善束流泵监测的步骤,以及在Tatweer石油公司执行第一个人工智能(AI)项目的经验教训。
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引用次数: 5
Diagnosing and Predicting Problems with Rod Pumps using Machine Learning 使用机器学习诊断和预测有杆泵的问题
Pub Date : 2019-03-15 DOI: 10.2118/194993-MS
P. Bangert
Approximately 20% of all oilwells in the world use a beam pump to raise crude oil to the surface. The proper maintenance of these pumps is thus an important issue in oilfield operations. We wish to know, preferably before the failure, what is wrong with the pump. Maintenance issues on the downhole part of a beam pump can be reliably diagnosed from a plot of the displacement and load on the traveling valve; a diagram known as a dynamometer card. We demonstrate in this paper that this analysis can be fully automated using machine learning techniques that teach themselves to recognize various classes of damage in advance of the failure. We use a dataset of of 35292 sample cards drawn from 299 beam pumps in the Bahrain oilfield. We can detect 11 different damage classes from each other and from the normal class with an accuracy of 99.9%. This high accuracy makes it possible to automatically diagnose beam pumps in real-time and for the maintenance crew to focus on fixing pumps instead of monitoring them, which increases overall oil yield and decreases environmental impact.
世界上大约20%的油井使用梁式泵将原油提升到地面。因此,这些泵的适当维护是油田作业中的一个重要问题。我们希望知道,最好是在故障发生之前,泵出了什么问题。根据行程阀的位移和载荷图,可以可靠地诊断出梁泵井下部分的维护问题;称为测功卡的图表。我们在本文中证明,这种分析可以完全自动化,使用机器学习技术,在故障发生之前教会自己识别各种类型的损坏。我们使用了来自巴林油田299个束流泵的35292个样本卡的数据集。我们可以以99.9%的准确率检测出11种不同的伤害类别。这种高精度使得实时自动诊断光束泵成为可能,维护人员可以专注于固定泵而不是监控泵,从而提高了总产量并减少了对环境的影响。
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引用次数: 1
Real-Time Drilling Operation Activity Analysis Data Modelling with Multidimensional Approach and Column-Oriented Storage 基于多维方法和面向列存储的实时钻井作业活动分析数据建模
Pub Date : 2019-03-15 DOI: 10.2118/194701-MS
Basirudin Djamaluddin, P. Prabhakar, Baburaj James, Anas Muzakir, Hussain AlMayad
Real-time data stream in the format of WITSML which can have frequency as low as 1 Hz is one of the best candidate to produce KPIs for the drilling operation activity. The KPIs generated from this calculation will have a relationship with other information from other data sources, known as metadata. The question is how can this KPI information be utilized for further analysis, wider/more complex analysis process which needs to be combined with metadata? An OLTP model is not the recommended model for data analytics but OLAP is. Another question is how will this data be stored in terms of the physical storage? We argue to use column-oriented for the physical storage which can perform analytical queries 10x to 30x faster than the row-oriented storage. The implementation of an OLAP model for storing KPIs data is proven to improve the performance of the analytical query significantly and combined with the implementation of column-oriented in the OLAP model improves more performance. This concludes that the implementation of OLAP with column-oriented data model can be used as the solid foundation for storing KPI data.
WITSML格式的实时数据流的频率可低至1hz,是为钻井作业活动生成kpi的最佳候选之一。由此计算生成的kpi将与来自其他数据源的其他信息(称为元数据)具有关系。问题是如何将这些KPI信息用于需要与元数据相结合的进一步分析、更广泛/更复杂的分析过程?OLTP模型不是数据分析的推荐模型,但OLAP是。另一个问题是如何将这些数据存储在物理存储中?我们主张使用面向列的物理存储,它执行分析查询的速度比面向行存储快10到30倍。事实证明,用于存储kpi数据的OLAP模型的实现可以显著提高分析查询的性能,并且与OLAP模型中面向列的实现相结合可以提高性能。由此得出结论,使用面向列的数据模型实现OLAP可以作为存储KPI数据的坚实基础。
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引用次数: 3
Crude Oil Process Enhancement and Water Conservation Through Industrial Revolution Initiatives 通过工业革命倡议提高原油加工工艺和节约用水
Pub Date : 2019-03-15 DOI: 10.2118/195044-MS
Nasser A. Alhajri, R. White, M. A. Andreu
One of the primary functions of Saudi Aramco Gas-Oil Separation Plants (also known as GOSPs) is to separate emulsified water from the crude. The water is typically highly concentrated with salt, so crude desalting is required to meet the standard quality specifications. GOSPs are typically designed with standard Proportional-Integral-Derivative (PID) controllers to control demulsifier and wash water flow for injection into wet crude. Demulsifier and wash water injection rates are normally left to operator judgement. The challenge with manual adjustment of flowrate is the high risk of overdosing or underdosing as there are several variables that impact the required demulsifier and wash water rates. Overdosing will result in wastage of demulsifier and wash water and higher operating expenditures. Underdosing may lead to operational upsets and potentially off-spec crude production. To overcome this challenge, innovative schemes (Smart Demulsifier Control & Wash Water Ratio Control) have been developed in-house. Smart Demulsifier Control optimizes the separation efficiency (or percentage of total produced water separated) of an upstream High Pressure Production Trap (HPPT or 3-Phase Separator) based on a dynamic target by adjusting the demulsifier injection rate and concentration in the wet crude. Simultaneously, wash water ratio control ensures that an adequate wash water rate is injected to satisfy salt-in-crude specifications. These control schemes eliminate the need for operators to determine the required dosage rate, thereby avoiding both overdosing and underdosing of demulsifier and wash water. The Smart Demulsifier Control (SDC) scheme controls demulsifier injection using two control layers. The first layer controls the Concentration of the Demulsifier in the Wet Crude so that demulsifier flow is automatically adjusted based on the Production Rate to achieve the set point concentration determined by the second layer of control. The second layer adjusts the demulsifier concentration to control the Separation Efficiency of the HPPT, or the amount of water separated in the HPPT vs. the Dehydrator, to achieve the Target Separation Efficiency Set Point determined by a site specific process model. In case of a dehydrator upset, another PID controller with more aggressive tuning will override the HPPT Separation PID Controller to set the required demulsifier concentration to mitigate the upset. Wash water ratio control scheme controls the flow of wash water to ensure that the salt-in-crude specification is met. A site specific target ratio is determined through a salt mass balance. These innovative controls have reduced desalting train upsets by 78% as the process related upsets are practically eliminated. This is achieved while optimizing the demulsifier dosage where 20-40% of demulsifier dosage reduction was realized, especially during the winter season. Moreover, savings of 20% wash water have been achieved throughout the utilization of thes
沙特阿美公司的油气分离装置(也称为gsps)的主要功能之一是将乳化水从原油中分离出来。水的含盐量通常很高,因此需要进行粗脱盐以满足标准质量规格。gprs通常采用标准的比例-积分-导数(PID)控制器来控制破乳剂和注入湿原油的洗水流量。破乳剂和洗水注入量通常由操作人员判断。手动调节流量的挑战在于,由于有几个变量会影响破乳剂和洗涤水的用量,因此存在过量或不足的高风险。过量使用会造成破乳剂和洗涤水的浪费和运营费用的增加。剂量不足可能会导致作业中断,并可能导致原油产量超标。为了克服这一挑战,公司内部开发了创新方案(智能破乳剂控制和洗涤水比控制)。智能破乳剂控制技术可以根据动态目标,通过调整破乳剂在湿原油中的注入速率和浓度,优化上游高压生产捕集器(HPPT或三相分离器)的分离效率(或占总产出水的百分比)。同时,洗水比控制确保注入足够的洗水量,以满足原油含盐量的要求。这些控制方案消除了操作人员确定所需剂量率的需要,从而避免了破乳剂和洗涤水的过量和不足。智能破乳剂控制(SDC)方案通过两个控制层控制破乳剂注入。第一层控制破乳剂在湿原油中的浓度,使破乳剂流量根据生产速率自动调节,达到第二层控制确定的设定值浓度。第二层通过调节破乳剂浓度来控制HPPT的分离效率,或者HPPT中与脱水机分离的水量,以达到由现场特定工艺模型确定的目标分离效率设定点。如果脱水机发生故障,另一个具有更积极调节的PID控制器将覆盖HPPT分离PID控制器,以设置所需的破乳剂浓度来减轻故障。洗涤水比控制方案控制洗涤水的流量,以保证满足原油含盐量的要求。通过盐的质量平衡来确定特定部位的目标比。这些创新的控制措施使脱盐列车的故障减少了78%,因为与工艺相关的故障几乎被消除了。这是通过优化破乳剂用量来实现的,其中破乳剂用量减少了20-40%,特别是在冬季。此外,通过使用这些自行计算的智能控制装置,以最低的成本节省了20%的洗涤水。
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引用次数: 0
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