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Effect of Thickness Eccentricity on the Stress Intensity Factors for a Pipe with a Single Internal Radial Crack under Internal Pressure 内压作用下含单一径向内裂纹管道厚度偏心对应力强度因子的影响
Pub Date : 2023-03-01 DOI: 10.4186/ej.2023.27.3.25
Jirapong Kasivitamnuay, Patchanida Seenuan, Nitikorn Noraphaiphipaksa, Chaosuan Kanchanomai
. The thickness eccentricity of a pipe occurs due to manufacturing limitations and may be exacerbated by service-induced degradation mechanisms. Fracture and remaining life assessments of a cracked eccentric pipe require a solution for the crack-tip parameters, e.g., the stress intensity factors (SIFs). However, the SIFs for this problem have not been examined. This study aimed to develop SIFs for an eccentric pipe with an infinitely longitudinal crack nucleated from an inner wall at the thinnest location of the pipe cross-section subjected to internal pressure. The problem was simplified to a cracked eccentric ring in a plane-strain condition, and finite element analysis was utilized for the determination of the SIFs, which were presented in tabulated form and empirical relation. The SIFs included a wide range of configuration parameters, i.e., a thin to thick-walled pipe, a shallow to deep crack, and a concentric pipe to a pipe with moderate thickness eccentricity. The need to consider the effect of eccentricity in SIFs calculation increased when the relative thickness of a pipe decreased and the relative crack depth increased.
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引用次数: 0
Weight Functions for Edge Crack in Bilayer Material 双层材料边缘裂纹的权函数
Pub Date : 2023-03-01 DOI: 10.4186/ej.2023.27.3.37
Jirapong Kasivitamnuay, Sarita Morakul
. The problem of weight functions for an edge crack in semi-infinite bilayer materials was revisited. The research aimed to develop the empirical equations for geometrical factors for reference SIFs associated with the weight functions, which covered a wider range of elastic mismatches. The weight functions in consideration covered the cases of a crack tip in a surface layer as well as in a substrate. The direct adjustment method was employed to derive the weight function coefficients. The reference SIFs for calculating the weight function coefficients were determined by finite element analysis with a systematic variation of the crack depth and the elastic mismatch parameters. The accuracies of the empirical equations for geometrical factors for the cases of a crack tip in coating and substrate were better than 1.3% and 4%, respectively. The weight functions were applied to bilayer materials with an edge crack under various crack face loading profiles. The SIFs predicted by the weight function method agreed with those from the FE method or the literature.
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引用次数: 0
Design and Analysis of the Slider Shear Test System Using Nested GR&R Measurement System 基于嵌套gr&r测量系统的滑块剪切试验系统设计与分析
Pub Date : 2023-03-01 DOI: 10.4186/ej.2023.27.3.11
Santi Pumkrachang, Krisada Asawarungsaengkul, Parames Chutima
. The shear strength of the adhesive bonding between slider and suspension is a vital characteristic for head gimbal assembly. The current shear test method has shown improper failure modes; therefore, a new system has been designed to improve the slider shear test. Six sigma framework was applied to redesign the slider shear test system. The finite element method confirms that new design concept is acceptable because it can yield the correct failure mode of shear test. Next, the measurement errors of the new shear test system are assessed using nested gage repeatability and reproducibility (NGR&R). NGR&R of new shear test system is less than 10% which is an adequate gage. Then, the results of simulation also confirm that decreasing of measurement error can significantly reduce the over reject rate. In conclusion, new shear test system can be effectively used to reflect the real product quality and to obtain more accurate process capability resulting from the correct failure mode of testing.
{"title":"Design and Analysis of the Slider Shear Test System Using Nested GR&R Measurement System","authors":"Santi Pumkrachang, Krisada Asawarungsaengkul, Parames Chutima","doi":"10.4186/ej.2023.27.3.11","DOIUrl":"https://doi.org/10.4186/ej.2023.27.3.11","url":null,"abstract":". The shear strength of the adhesive bonding between slider and suspension is a vital characteristic for head gimbal assembly. The current shear test method has shown improper failure modes; therefore, a new system has been designed to improve the slider shear test. Six sigma framework was applied to redesign the slider shear test system. The finite element method confirms that new design concept is acceptable because it can yield the correct failure mode of shear test. Next, the measurement errors of the new shear test system are assessed using nested gage repeatability and reproducibility (NGR&R). NGR&R of new shear test system is less than 10% which is an adequate gage. Then, the results of simulation also confirm that decreasing of measurement error can significantly reduce the over reject rate. In conclusion, new shear test system can be effectively used to reflect the real product quality and to obtain more accurate process capability resulting from the correct failure mode of testing.","PeriodicalId":11618,"journal":{"name":"Engineering Journal","volume":"5 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135533286","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Plasma Activated Soil: A Novel Technique for Agricultural Soil Enhancement 等离子体活化土:一种农业土壤改良新技术
Pub Date : 2023-03-01 DOI: 10.4186/ej.2023.27.3.1
Khanit Matra, Yottana Tanakaran, Wutthichok Sangwang, Jiraporn Promping, Suthida Theepharaksapan
. In this work, the influence of atmospheric-pressure air plasma on soil quality improvement has been studied. The practical plasma model has been designed to shape like a rake using spark plugs. The high-frequency AC high voltage has been varied at 9, 12, and 15 kV for plasma generation. The soil has been treated directly with air plasma for three consecutive days with a discharge time of 15 and 30 minutes once a day before using it for cultivation. Regarding the experimental results, air plasma significantly positively affects soil enhancement. The germination rate and length of the sprout of all the morning glory seeds cultivated in the plasma-treated soils have been higher than the one of the control group, which are up to 1.74, and 1.14 times higher than that of the control group, respectively. From the soil analysis, the Total Kjeldahl Nitrogen (TKN) content could be improved for all the plasma-treated cases. The best condition has been at 12 kV with a discharge time of 15 minutes, where the TKN has been 4.33 times greater than the one of the control group. Moreover, the pH of all the plasma-treated cases has tended to increase, resulting in more pH-balanced
{"title":"Plasma Activated Soil: A Novel Technique for Agricultural Soil Enhancement","authors":"Khanit Matra, Yottana Tanakaran, Wutthichok Sangwang, Jiraporn Promping, Suthida Theepharaksapan","doi":"10.4186/ej.2023.27.3.1","DOIUrl":"https://doi.org/10.4186/ej.2023.27.3.1","url":null,"abstract":". In this work, the influence of atmospheric-pressure air plasma on soil quality improvement has been studied. The practical plasma model has been designed to shape like a rake using spark plugs. The high-frequency AC high voltage has been varied at 9, 12, and 15 kV for plasma generation. The soil has been treated directly with air plasma for three consecutive days with a discharge time of 15 and 30 minutes once a day before using it for cultivation. Regarding the experimental results, air plasma significantly positively affects soil enhancement. The germination rate and length of the sprout of all the morning glory seeds cultivated in the plasma-treated soils have been higher than the one of the control group, which are up to 1.74, and 1.14 times higher than that of the control group, respectively. From the soil analysis, the Total Kjeldahl Nitrogen (TKN) content could be improved for all the plasma-treated cases. The best condition has been at 12 kV with a discharge time of 15 minutes, where the TKN has been 4.33 times greater than the one of the control group. Moreover, the pH of all the plasma-treated cases has tended to increase, resulting in more pH-balanced","PeriodicalId":11618,"journal":{"name":"Engineering Journal","volume":"478 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135533284","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Monitoring Damage in PC Slabs by Modal and Ultrasonic Tests 用模态和超声试验监测PC板损伤
Pub Date : 2023-02-01 DOI: 10.4186/ej.2023.27.2.17
Sitthinon Kaewsawang, Wacharaphon Chaisiriniran, Poohrid Kaewngam, Piya Chotickai
. The effectiveness of modal and ultrasonic tests for monitoring the damage in precast prestressed concrete slabs was experimentally investigated. Four slabs with two different span lengths and corresponding modes of failure (interfacial shear and flexural failures) were subjected to loading steps until failure. The variations in fundamental natural frequency, damping ratio, ultrasonic pulse velocity (UPV), and ultrasonic wave attenuation in relation to the damage severity and failure mode were investigated and compared. It was observed that the natural frequency was sensitive to flexural crack development. A significant change in the damping ratio was obtained in the slabs with moderate damage. The UPV was not affected by a moderate degree of interfacial shear damage and a low degree of flexural damage; however, it was strongly related to the progression of flexural damage at the severe stage. Among the various indexes, ultrasonic wave attenuation was most sensitive to the development of damage. The method could detect interfacial-shear and flexural cracks at an early stage.
{"title":"Monitoring Damage in PC Slabs by Modal and Ultrasonic Tests","authors":"Sitthinon Kaewsawang, Wacharaphon Chaisiriniran, Poohrid Kaewngam, Piya Chotickai","doi":"10.4186/ej.2023.27.2.17","DOIUrl":"https://doi.org/10.4186/ej.2023.27.2.17","url":null,"abstract":". The effectiveness of modal and ultrasonic tests for monitoring the damage in precast prestressed concrete slabs was experimentally investigated. Four slabs with two different span lengths and corresponding modes of failure (interfacial shear and flexural failures) were subjected to loading steps until failure. The variations in fundamental natural frequency, damping ratio, ultrasonic pulse velocity (UPV), and ultrasonic wave attenuation in relation to the damage severity and failure mode were investigated and compared. It was observed that the natural frequency was sensitive to flexural crack development. A significant change in the damping ratio was obtained in the slabs with moderate damage. The UPV was not affected by a moderate degree of interfacial shear damage and a low degree of flexural damage; however, it was strongly related to the progression of flexural damage at the severe stage. Among the various indexes, ultrasonic wave attenuation was most sensitive to the development of damage. The method could detect interfacial-shear and flexural cracks at an early stage.","PeriodicalId":11618,"journal":{"name":"Engineering Journal","volume":"29 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135201991","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Input-Shaped Model Reference Control Using Sliding Mode Design for Sway Suppression of An Industrial Overhead Crane 基于滑模控制的工业桥式起重机减摇控制
Pub Date : 2023-02-01 DOI: 10.4186/ej.2023.27.2.1
Nattapong Suksabai, Ittichote Chuckpaiwong
. Input-shaped model reference control using sliding mode design is a proven method for controlling systems with parameter variations and disturbance. However, this method has never been reported for an industrial overhead crane, which is operated under nonlinear elements such as acceleration and deceleration limits caused by inverters for driving a crane in speed control mode. The successful implementation of this method will allow the crane to be operated in “hybrid mode”, which results in the fastest response from the feedforward control technique, unity magnitude zero vibration (UMZV) and tracking performance from the feedback control. This paper shows the implementation and experimental result of the input-shaped model reference control using sliding mode design for sway suppression of an industrial overhead crane. The control scheme was implemented on an industrial grade 1-ton overhead crane using a PLC and inverters. The experiments compared the control results of the UMZV and the presented control scheme on the industrial overhead crane in the cases that the system parameters are known and uncertain. When the parameters are uncertain, the presented method, with the feedback elements, provided the advantage of reducing residual vibration, while keeping the benefits of the UMZV performance.
{"title":"Input-Shaped Model Reference Control Using Sliding Mode Design for Sway Suppression of An Industrial Overhead Crane","authors":"Nattapong Suksabai, Ittichote Chuckpaiwong","doi":"10.4186/ej.2023.27.2.1","DOIUrl":"https://doi.org/10.4186/ej.2023.27.2.1","url":null,"abstract":". Input-shaped model reference control using sliding mode design is a proven method for controlling systems with parameter variations and disturbance. However, this method has never been reported for an industrial overhead crane, which is operated under nonlinear elements such as acceleration and deceleration limits caused by inverters for driving a crane in speed control mode. The successful implementation of this method will allow the crane to be operated in “hybrid mode”, which results in the fastest response from the feedforward control technique, unity magnitude zero vibration (UMZV) and tracking performance from the feedback control. This paper shows the implementation and experimental result of the input-shaped model reference control using sliding mode design for sway suppression of an industrial overhead crane. The control scheme was implemented on an industrial grade 1-ton overhead crane using a PLC and inverters. The experiments compared the control results of the UMZV and the presented control scheme on the industrial overhead crane in the cases that the system parameters are known and uncertain. When the parameters are uncertain, the presented method, with the feedback elements, provided the advantage of reducing residual vibration, while keeping the benefits of the UMZV performance.","PeriodicalId":11618,"journal":{"name":"Engineering Journal","volume":"14 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135201990","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Practical Implementation of Lean Management Techniques and Ergonomic Consideration to Improve Manual Assembly Process During the COVID-19 Crisis 在COVID-19危机中精益管理技术的实际实施和对人工装配工艺的改进
Pub Date : 2023-02-01 DOI: 10.4186/ej.2023.27.2.29
Nattapat Suranuntchai, Parames Chutima
. This research focused on the cycle time reduction of the automotive audio monitor base frame assembly process in a small electronic parts manufacturing company through the application of the Lean and ergonomics approaches. In recent years, the company has faced the problem of not being able to assemble products to meet customer s’ orders due to the need to lay off some skilled workers to survive during the COVID-19 crisis. This resulted in a severe loss in customer goodwill and confidence. The improvement process began with a review of the current assembly workflow as well as the detailed hand and arm movements of workers. Then, to determine the as-is operational procedure and average cycle time of the assembly process, a series of videos were recorded and playback in slow motion. Lean management techniques, such as 7 wastes and 5 Whys, were employed to identify the potential root causes of the problems. In addition, the ECRS (eliminate, combine, rearrange and simplify) techniques of Lean management in combination with the ergonomics principles were applied to modify the operational procedure and the postures and movements of the workers. The workspace and environmental conditions were also adjusted to enable more efficient workers’ operations. The result demonstrated that such an approach could help reduce the cycle time of the assembly process to achieve the predefined target.
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引用次数: 0
Modelling and Feedforward Control of Pulsed Bed Adsorption Column for Colorant Removal in Sugar Syrup 糖浆中着色剂脉冲床吸附柱的建模与前馈控制
Pub Date : 2023-01-31 DOI: 10.4186/ej.2023.27.1.29
Chanya Plangklang, Terasut Sookkumnerd
. In sugar refining, pulsed bed adsorption columns are used to remove colorants in sugar syrup. The pulsed bed adsorption column is a cyclic steady state operation that maximize the adsorbent utilization due to the increased driving force but requires special attention on control and optimization. The modelling and feedforward control of the pulsed bed adsorption columns is investigated in this article. The aim of this research is to develop the mathematical model of pulsed bed adsorption column by using the parameters obtained from breakthrough of fixed bed column and to investigate the optimum cycle time at different colorant concentrations in feed sugar syrup. The analysis showed that the optimum cycle time of pulsed bed adsorption column depended on feed flow rates and the colorant concentrations in feed sugar syrup. As the feed flow rate and colorant concentration increased, the optimum cycle time decreased. The feedforward control successfully compensated the effects of disturbances from colorant concentrations in feed syrup for both step and cosine functions and yielded the sugar syrup that met its specification.
{"title":"Modelling and Feedforward Control of Pulsed Bed Adsorption Column for Colorant Removal in Sugar Syrup","authors":"Chanya Plangklang, Terasut Sookkumnerd","doi":"10.4186/ej.2023.27.1.29","DOIUrl":"https://doi.org/10.4186/ej.2023.27.1.29","url":null,"abstract":". In sugar refining, pulsed bed adsorption columns are used to remove colorants in sugar syrup. The pulsed bed adsorption column is a cyclic steady state operation that maximize the adsorbent utilization due to the increased driving force but requires special attention on control and optimization. The modelling and feedforward control of the pulsed bed adsorption columns is investigated in this article. The aim of this research is to develop the mathematical model of pulsed bed adsorption column by using the parameters obtained from breakthrough of fixed bed column and to investigate the optimum cycle time at different colorant concentrations in feed sugar syrup. The analysis showed that the optimum cycle time of pulsed bed adsorption column depended on feed flow rates and the colorant concentrations in feed sugar syrup. As the feed flow rate and colorant concentration increased, the optimum cycle time decreased. The feedforward control successfully compensated the effects of disturbances from colorant concentrations in feed syrup for both step and cosine functions and yielded the sugar syrup that met its specification.","PeriodicalId":11618,"journal":{"name":"Engineering Journal","volume":"52 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-01-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135440112","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Continuous Bracing Requirements for Constrained-Axis Torsional Buckling 约束轴扭转屈曲的连续支撑要求
Pub Date : 2020-03-31 DOI: 10.62913/engj.v57i1.1158
M. Denavit, William P. Jacobs, T. Helwig
The design of floor and roof framing members is typically controlled by flexural demands; however, if a member serves as a chord or collector it can also be subjected to significant axial compression. Continuous restraint provided by the floor or roof diaphragm is commonly assumed in design to provide adequate bracing of connected wide-flange members against minor-axis flexural buckling; however, these members are still susceptible to major-axis flexural buckling and potentially to torsional buckling about a constrained axis located at the top flange. In addition to the lateral restraint, floor and roof decking systems can also provide continuous torsional restraint through their flexural stiffness and strength. This restraint can be used to increase the calculated constrained-axis torsional buckling strength or inhibit the mode altogether. In this paper, the specific case of a wide-flange steel beam-column with both lateral and torsional restraint located at the top flange is investigated and torsional bracing requirements are derived. The focus of the study is on continuous torsional bracing and its effect on the constrained-axis torsional buckling mode. The requirements are illustrated through a design example and a parametric study is performed examining typical floor and roof decking system configurations, identifying cases where improved design efficiency can be achieved.
楼板和屋顶框架构件的设计通常受抗弯曲要求的控制;但是,如果构件用作弦杆或集力杆,则也会受到很大的轴向压缩。在设计中,通常假定由楼板或屋顶隔墙提供的连续约束可为连接的宽翼缘构件提供足够的支撑,以防止小轴弯曲屈曲;但是,这些构件仍然容易受到大轴弯曲屈曲的影响,并有可能围绕位于顶部翼缘的约束轴发生扭转屈曲。除了横向约束外,楼板和屋顶装饰系统还可以通过其抗弯刚度和强度提供持续的扭转约束。这种约束可用于提高计算出的约束轴扭转屈曲强度或完全抑制该模式。本文研究了宽翼缘钢梁-柱的具体情况,其横向和扭转约束均位于上翼缘,并得出了扭转支撑要求。研究的重点是连续扭转支撑及其对约束轴扭转屈曲模式的影响。通过一个设计实例对要求进行了说明,并对典型的楼板和屋顶装饰系统配置进行了参数研究,确定了可提高设计效率的情况。
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引用次数: 0
A Reliability Study of Joints with Bolts Designed with Threads Excluded but Installed with Threads Not Excluded 设计时排除螺纹但安装时未排除螺纹的螺栓连接可靠性研究
Pub Date : 2020-03-31 DOI: 10.62913/engj.v57i1.1160
James A. Swanson, G. Rassati, Chad M. Larson
This paper presents a reliability and probability study focusing on connections using relatively short bolts that in a companion paper have been shown to have the potential to have been designed with threads excluded from the shear plane and then subsequently installed with the threads not excluded from the shear plane. After an introduction outlining the background of the shear strength and associated design of joints in various editions of the AISC Specification, the paper presents a structural reliability analysis as well as a probability study using Monte Carlo simulations, and then finally a discussion of additional considerations and mitigating factors associated with this potential problem. Calculated reliability coefficients and probabilities of failure are tabulated for joints using two diameter groups of 120-ksi bolts (from ? in. to 1 in. and from 1? in. to 1¼ in.) and for joints using 150-ksi bolts. The paper provides an evaluation of the reliability of joints with bolts that have been designed with the threads excluded from the shear plane but installed with the threads not excluded from the shear plane. Although it is recommended that future designs involving short bolts be based on the assumption that the threads are not excluded from the shear plane, this study provides a measure of the reliability of structures that have already been constructed with bolts designed assuming that the threads were excluded but installed with the threads not excluded. The results show that the reliability of joints in this class is dependent on the grade and size of the bolts used, on the length of the joint, and on which edition of the AISC Specification was used for design. It was found that some joints in this class still meet the AISC target reliability for connections, and that many joints meet the AISC target reliability for members.
本文介绍了一项可靠性和概率研究,重点是使用相对较短螺栓的连接,在一篇配套论文中已经证明,这些螺栓在设计时有可能将螺纹排除在剪切平面之外,随后在安装时螺纹并未排除在剪切平面之外。本文首先概述了 AISC 规范各版本中剪切强度和接头相关设计的背景,然后介绍了结构可靠性分析以及使用蒙特卡罗模拟进行的概率研究,最后讨论了与这一潜在问题相关的其他考虑因素和缓解因素。文中列出了使用两组直径为 120-ksi 的螺栓(从 1 英寸到 1 英寸和从 1 英寸到 1¼ 英寸)的接头以及使用 150-ksi 螺栓的接头的计算可靠性系数和失效概率。本文对螺栓连接的可靠性进行了评估,这些螺栓在设计时将螺纹排除在剪切平面之外,但在安装时并未将螺纹排除在剪切平面之外。虽然建议未来涉及短螺栓的设计应基于螺纹不排除在剪切平面之外的假设,但本研究提供了对已建造的结构可靠性的衡量标准,这些结构在螺栓设计时假设螺纹不排除在剪切平面之外,但在安装时螺纹并未排除在剪切平面之外。结果表明,该类接头的可靠性取决于所用螺栓的等级和尺寸、接头长度以及设计时所使用的 AISC 规范版本。研究发现,该类别中的一些接头仍然符合 AISC 连接可靠性目标,许多接头符合 AISC 构件可靠性目标。
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