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Improvement of Bending Fatigue Strength for Hybrid Cords with Carbon and Glass Fibers 碳纤维与玻璃纤维混合索弯曲疲劳强度的提高
Pub Date : 2012-12-30 DOI: 10.2324/EJSM.8.15
Masamori Furusawa, Yuuya Tsukada, T. Morimoto, H. Iizuka
Synchronous belts are rubber-composite materials with rubber, helical cords and facing fabrics. The helical cord is the tension member of the belt and is made of glass fibers, aramid fibers, or steel wires. Recent trends require increasingly high stiffness for the rubber belts. The use of carbon fibers and hybrid cords with carbon fibers are considered to be an effective way to achieve high stiffness for helical cords. This paper presents the study is to improve the bending fatigue strength of hybrid cords, where the center strand is made of carbon fibers, and the outer strands are made of glass fibers. The optimum cord composition for good bending fatigue durability is discussed following experimentation, mechanical analysis using a simplified mechanical model and FEM analysis. The model reasonably explained the initiation of the fatigue failure initiation site in the hybrid cords. The optimum cord composition was proposed for the bending fatigue strength basing on the simplified mechanical model. This was verified by experimental data showing good fatigue life. The use of such helical cords can considerably extend the operating life of synchronous belts.Copyright © 2009 by ASME
同步带是橡胶复合材料,有橡胶、螺旋绳和面布。螺旋绳是皮带的张力构件,由玻璃纤维、芳纶纤维或钢丝制成。最近的趋势对橡胶带的刚度要求越来越高。碳纤维和碳纤维混合索的使用被认为是实现螺旋索高刚度的有效途径。本文提出的研究是为了提高混合绳的弯曲疲劳强度,其中中心股由碳纤维制成,外股由玻璃纤维制成。通过试验、简化力学模型和有限元分析,探讨了具有良好弯曲疲劳耐久性的帘子线的最佳组成。该模型合理地解释了混合索疲劳破坏起始部位的起始。在简化力学模型的基础上,提出了弯曲疲劳强度的最佳帘线组成。试验数据证实了这一点,显示出良好的疲劳寿命。使用这种螺旋线可以大大延长同步带的使用寿命。ASME版权所有©2009
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引用次数: 3
Influence of Domain Structure on The Mechanical Properties of Thermoplastic Polyurethane Materials 畴结构对热塑性聚氨酯材料力学性能的影响
Pub Date : 2011-12-30 DOI: 10.2324/EJSM.7.8
Tomoe Sunada, Mizue Kuriyagawa, T. Kawamura, K. Nitta
The tensile deformation of thermoplastic polyurethanes (TPUs) with varying sizes of hard domain was investigated to produce a new form of constitutive equation. The equation is expressed using the plastic component of the deformation of the hard domains and a network component based on van der Waals' equation. A TPU formulation with a large hard domain shows a higher stress level and higher stress-strain gradient. It was found that the stress level is dominated by the plastic component, resulting from the stiffness of the hard domains and the stress gradient is determined by the network component, resulting from the extension of the soft segment chains between the hard domains.
研究了不同硬畴尺寸的热塑性聚氨酯(tpu)的拉伸变形,得到了一种新的本构方程形式。该方程采用硬畴变形的塑性分量和基于范德华方程的网络分量来表示。具有较大硬畴的TPU配方具有较高的应力水平和较高的应力应变梯度。研究发现,应力水平由塑性构件主导,这是由硬畴的刚度造成的;应力梯度由网络构件决定,这是由硬畴之间的软段链的延伸造成的。
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引用次数: 3
Nonlinear Viscoelasticity of Rubber Materials: Payne Effect and Differential Dynamic Modulus 橡胶材料的非线性粘弹性:佩恩效应和微分动态模量
Pub Date : 2011-12-30 DOI: 10.2324/EJSM.7.1
Yoshinobu Isono
Rubber materials are used normally in large deformations, that is, in nonlinear conditions. So, nonlinear viscoelasticity is important for the characterization of rubber materials. So-called Payne effect, strain amplitude dependence of dynamic modulus, is one of the examples for nonlinear behaviors in rubber materials.
橡胶材料通常用于大变形,即非线性条件下。因此,非线性粘弹性对橡胶材料的表征具有重要意义。所谓的Payne效应,即动态模量的应变幅值依赖关系,是橡胶材料非线性行为的一个例子。
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引用次数: 1
Effect of Lithium Compounds on the S N 2 Reaction of Anionic Living Polyisoprene with 4-Bromobutoxy-tert-butyldimethylsilane in Heptane 锂化合物对阴离子活性聚异戊二烯与4-溴丁氧基-叔丁基二甲基硅烷在庚烷中sn2反应的影响
Pub Date : 2010-12-30 DOI: 10.2324/EJSM.6.1
K. Takenaka, Kazuhiko Koyasu, Kohei Yamamoto, M. Miya, Hiroki Takeshita, T. Shiomi
The additive effect of lithium tetrahydrofurfuryloxide (LiTHF) and alkyl lithium on the nucleophilic substitution reaction of anionic living polyisoprene with 4-bromobutoxy-tert-butyldimethylsilane (BBS) in heptane was investigated.When BBS was allowed to react with polyisoprenyllithium in heptane in the absence of any additives, considerable amount of dimeric polymers as well as aimed end-functionalized polymer were formed via lithium-halogen exchange followed by the homo coupling of the polymers. Degree of the dimer formation was dramatically suppressed when the reaction was carried out in the presence of LiTHF. Quantitative introduction of silyl-protected hydroxy group was achieved when the reaction was carried out in heptane at 0°C in the presence of LiTHF (5 eq to active chain end). Similar additive effect was observed for n-butyllithium whereas no such an effect was observed for sec-butyllithium.The cross-association of these lithium compounds with the active chain end of anionic living polyisoprene might have prevented the homo coupling of the polymers.
研究了四氢糠酰氧锂(LiTHF)和烷基锂对阴离子活性聚异戊二烯与4-溴丁氧基叔丁基二甲基硅烷(BBS)在庚烷中的亲核取代反应的加性作用。在不添加任何添加剂的情况下,BBS与聚异戊二烯锂在庚烷中反应,通过锂-卤素交换形成大量的二聚体聚合物和目标端功能化聚合物,然后形成聚合物的homo偶联。二聚体的形成程度被显著抑制,当反应进行时,存在的LiTHF。当反应在0°C的庚烷中进行时,在LiTHF的存在下(活性链端5 eq),得到了硅基保护羟基的定量引入。对正丁基锂观察到类似的加性效应,而对仲丁基锂没有观察到这种效应。这些锂化合物与阴离子活性聚异戊二烯的活性链端交联可能阻止了聚合物的homo偶联。
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引用次数: 0
Distribution of Oil in a PP/EPDM Thermoplastic Elastomer 油在PP/EPDM热塑性弹性体中的分布
Pub Date : 2009-08-30 DOI: 10.2324/EJSM.5.9
Y. Kikuchi, T. Okada, Takashi Inoue
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引用次数: 0
Polymerization of 1,3-Dienes with Functional Groups. 5. RAFT Polymerization of N,N-diethyl-2-methylene-3-butenamide 含官能团的1,3-二烯的聚合。N,N-二乙基-2-亚甲基-3-丁酰胺的RAFT聚合
Pub Date : 2009-05-30 DOI: 10.2324/EJSM.5.1
K. Takenaka, M. Matsui, Hiroki Takeshita, M. Miya, T. Shiomi
Reversible addition-fragmentation chain transfer (RAFT) polymerization of N,N-diethyl-2-methylene-3-butenamide (DEA), which is a 1,3-butadiene derivative containing a diethylamide function, was carried out in chlorobenzene with using benzyl dithiobenzoate (BDB) as a chain transfer agent. When DEA was polymerized at 70°C using azobisisobutyronitrile (AIBN) as an initiator in the presence of BDB, polymers of narrow molecular weight distribution (Mw/Mn<1.2) were obtained. The molecular weight increased proportionally with conversion, and the observed values were close to the calculated ones based on the molar ratio of monomer to BDB. This indicates that the molecular weight of the polymer can be controlled by the molar ratio of monomer to chain transfer agent. PolyDEA thus obtained contained BDB fragment which was confirmed by MALDI-TOF-MS analysis. Block copolymerization with styrene was carried out using polyDEA having BDB fragment as macro chain transfer agent. Microstructure of polyDEA was predominantly 1,4-sructure. Thus simultaneous control of the molecular weight and microstructure was achieved in the RAFT polymerization of DEA.
以二硫代苯甲酸苄酯(BDB)为链转移剂,在氯苯中进行了N,N-二乙基-2-亚甲基-3-丁烯酰胺(DEA)的可逆加成-断裂链转移(RAFT)聚合。在BDB存在下,以偶氮二异丁腈(AIBN)为引发剂,在70℃下对DEA进行聚合,得到了分子量分布较窄(Mw/Mn<1.2)的聚合物。随着转化率的增加,产物的分子量逐渐增大,其观测值与基于单体与BDB摩尔比的计算值较为接近。这表明聚合物的分子量可以通过单体与链转移剂的摩尔比来控制。PolyDEA中含有BDB片段,经MALDI-TOF-MS分析证实。以含BDB片段的聚dea为宏链转移剂,与苯乙烯进行了嵌段共聚。聚dea的微观结构以1,4结构为主。从而在DEA的RAFT聚合中实现了分子量和微观结构的同时控制。
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引用次数: 4
Simultaneous Control of Molecular Weight and 1,4-Cis Selectivity in the Polymerization of 1,3-Butadiene with N,N′-Diphenyl and 3,3′,5,5′-tetra-t-Butyl Substituted (Salen)Co(II) Complex 1,3-丁二烯与N,N ' -二苯基和3,3 ',5,5 ' -四叔丁基取代(Salen)Co(II)配合物聚合过程中分子量和1,4-顺式选择性的同时控制
Pub Date : 2008-12-30 DOI: 10.2324/EJSM.4.7
K. Nakatani, K. Endo
Controlled 1,4-cis specific polymerization of butadiene (Bd) with N,N′-bis(3,5-di-tert-butylsalicylidene)-1,2-diphenylethylenediaminato cobalt (1), in combination with methylaluminoxane (MAO) was investigated. 1/MAO catalyst showed the high activity for the polymerization of Bd. In the polymerization of Bd with 1/MAO catalysts in CH2Cl2 at −30°C, the molecular weight of the polymer increased linearly with an increase of polymer yield, and the line passed through the origin. Moreover, the molecular weight distribution of the polymer was narrow (Mw/Mn=1.29) and microstructure was a high 1,4-cis content (~98%). The results demonstrate that a simultaneous control of 1,4-cis selectivity and the molecular weight of the polymer can be achieved in the polymerization of Bd with the (salen)Co(II) having t-butyl groups at 3,3′,5,5′-positions in the aromatic ring and phenyl groups at N,N′-positions in combination with MAO.
聚合物分子量分布窄(Mw/Mn=1.29),微观结构中1,4-顺式含量高(~98%)。结果表明,溴化铋与(salen)Co(II)在芳香环上具有3,3 ',5,5 '位置的t-丁基和N,N '位置的苯基结合,可以同时控制聚合物的1,4-顺式选择性和分子量。
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引用次数: 0
Polymerization of 1,3-Dienes with Functional Groups. 4. 含官能团的1,3-二烯的聚合。
Pub Date : 2008-12-30 DOI: 10.2324/EJSM.4.23
K. Takenaka, N. Shibata, Shinsuke Tsuchida, Hiroki Takeshita, M. Miya, T. Shiomi
Anionic polymerization of N,N-diethyl-2-methylene-3-butenamide (DEA), which is a 1,3-butadiene derivative containing a diethylamide function, was carried out in tetrahydrofurane (THF) under various conditions. When DEA was polymerized in THF at −78°C using potassium naphthalenide (K-Naph) or diphenylmethylpotassium (DPMK) as an initiator, a polymer of predictable molecular weight with a narrow molecular weight distribution was obtained. However, the rate of polymerization was extremely slow to reach 80% conversion after 720 h. When the polymerization temperature was raised to 20°C, a low molecular weight oligomer with a broad molecular weight distribution was obtained because of a chain transfer reaction. On the other hand, no such side reaction occurred even at 20°C, when polymerization was carried out in the presence of LiCl. Also, the chain transfer reaction did not occur in lithium naphthalenide (Li-Naph) initiated polymerization. The microstructure of the polymer prepared using a potassium counter cation was a 1 : 1 mixture of 1,4-E and 1,2- structures. In the case of Li-Naph or DPMK/LiCl systems, the microstructure was a complicated mixture of 1,4-E, 1,4-Z, and 1,2-structures.
在四氢呋喃(THF)中,阴离子聚合N,N-二乙基-2-亚甲基-3-丁烯酰胺(DEA)是一种具有二乙胺功能的1,3-丁二烯衍生物。在- 78℃的THF中,以萘酰钾(K-Naph)或二苯甲基钾(DPMK)为引发剂,对DEA进行聚合,得到了分子量可预测且分子量分布窄的聚合物。但聚合速度极慢,720 h后转化率达不到80%。当聚合温度提高到20℃时,由于链式转移反应,得到分子量分布较宽的低分子量低聚物。另一方面,即使在20°C时,当在LiCl存在下进行聚合时,也没有发生这种副反应。此外,在萘酸锂(Li-Naph)引发的聚合反应中也没有发生链转移反应。用钾离子制备的聚合物的微观结构是1,4- e和1,2-结构的1:1混合物。在Li-Naph或DPMK/LiCl体系中,微观结构是1,4- e、1,4- z和1,2-结构的复杂混合物。
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引用次数: 6
Structure Formation and Crystallization Behavior of Ethylene-Isoprene Block Copolymers and Their Blends with Corresponding Homopolymers 乙烯-异戊二烯嵌段共聚物及其与相应均聚物共混物的结构形成和结晶行为
Pub Date : 2008-12-30 DOI: 10.2324/EJSM.4.12
Yuan Gao, Hiroki Takeshita, Y. Takata, K. Takenaka, T. Shiomi
Time-resolved simultaneous synchrotron small-angle X-ray scattering and differential scanning calorimetry experiments have been performed on crystallization of polyethylene-polyisoprene diblock copolymers (HEI or LEI) and their blends with corresponding homopolymers, polyethylene (PE) and polyisoprene (PIp). For the neat block copolymer having a 50 wt% of the crystalline component, preexisting microphase separation structure in the melt was kept at high and low crystallization temperatures Tc (Tc≥94°C and Tc<60°C), while disrupted at intermediate Tc (60°C≤Tc<94°C). This complex behavior was interpreted by combination of two mechanisms. The behavior in the crystallization below 94°C was attributed to the competition between the crystallization and chain diffusion rates, that is, the fast crystallization rate at lower Tc makes it difficult to rearrange the phase structure in the melt. On the other hand, at a higher Tc (≥94°C), the preservation of the microphase separation structure was explained by a small degree of crystallinity due to the ethyl branch of polyethylene (hydrogenated poly(butadiene)). For HEI/PE blends, crystallization behavior was the simple superposition of those for HEI and PE, while, for HEI/PIp with a small composition of PE, suppression of crystallinity was observed. Crystallization kinetics in the neat block copolymer and all the blends was not so different from that in the PE homopolymer.
对聚乙烯-聚异戊二烯二嵌段共聚物(HEI或LEI)及其共混物与相应的均聚物聚乙烯(PE)和聚异戊二烯(PIp)进行了时间分辨同步小角x射线散射和差示扫描量热实验。对于结晶组分为50 wt%的整齐嵌段共聚物,熔体中预先存在的微相分离结构在高结晶温度和低结晶温度Tc (Tc≥94°C和Tc<60°C)下保持不变,在中间温度Tc(60°C≤Tc<94°C)下被破坏。这种复杂的行为可以通过两种机制的结合来解释。在94℃以下的结晶行为归因于结晶速率和链扩散速率之间的竞争,即在较低的Tc下,快速的结晶速率使得熔体中的相结构难以重新排列。另一方面,在较高的Tc(≥94°C)下,由于聚乙烯(氢化聚丁二烯)乙基支的结晶度小,微相分离结构得以保存。对于HEI/PE共混物,结晶行为是HEI和PE的简单叠加,而对于PE成分较少的HEI/PIp,结晶度受到抑制。纯嵌段共聚物及其共混物的结晶动力学与PE均聚物的结晶动力学差异不大。
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引用次数: 2
Chain Anisotropy Effect on Polymer Nonlinear Viscoelasticity 聚合物非线性粘弹性的链各向异性效应
Pub Date : 2008-12-30 DOI: 10.2324/EJSM.4.1
Junhao Wu, Suguru Saitoh, S. Fujii, S. Kawahara, Yoshinobu Isono
Measurements of shear dynamic modulus have been made on the polybutadiene samples firstly cross-linked partly followed by the second cross-linking in large extension. The polymers prepared in this manner were expected to keep anisotropic chain configuration. The polymers showed different behaviors in G′ and tanδ from those cross-linked at no deformation. The former polymers showed lower values of G′ and higher values of tanδ than the latter polymers. The deviations became large with increase in degree of extension. It may be concluded that chain anisotropy is really one of the origins for nonlinear viscoelasticity of polymers. It lowers the energy storage term and raises the energy loss term.
对聚丁二烯试样进行了剪切动模量的测定,首先进行了部分交联,然后进行了大范围的二次交联。以这种方式制备的聚合物有望保持各向异性链构型。聚合物在G′和tanδ上表现出与未变形交联聚合物不同的行为。前者的G′值较低,而tanδ值较高。随延伸程度的增加,偏差变大。可以得出结论,链各向异性确实是聚合物非线性粘弹性的根源之一。它降低了能量储存项,提高了能量损失项。
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引用次数: 2
期刊
E-journal of Soft Materials
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