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Structure-Properties of PPE Alloy by Reactive Blending 反应共混PPE合金的组织性能
Pub Date : 2007-12-30 DOI: 10.2324/EJSM.3.49
M. Furuta, Y. Koyama, Takashi Inoue
Poly(phenylene ether) (PPE) is a high temperature polymer (Tg=210°C). Neat PPE is hardly melt-processed below its thermal decomposition temperature. It is believed that the melt-processability is only achieved by blending with polystyrene as a polymeric plasticizer. The polymeric plasticizer sacrifices the heat resistance; the Tg decreases almost linearly with polystyrene content. We found that PPE can react with poly(ethylene-co-glycidylmethacrylate) (EGMA) by melt mixing. Reactive blending of PPE with EGMA yielded an excellent engineering plastic with nice melt-processability, even when a small amount of EGMA (e.g., 5 wt%) was incorporated. The injection molded parts showed high impact strength, high temperature resistance, high tensile strength, and low dielectric loss. It can be classified as a super-engineering plastics. The computer simulation based on a particle-slip model revealed why the melt-processability is attained by the incorporation of polyolefin in pure PPE matrix.
聚苯醚(PPE)是一种高温聚合物(Tg=210℃)。整洁的个人防护用品在其热分解温度以下几乎不熔化加工。认为只有与聚苯乙烯共混作为聚合物增塑剂才能达到熔融加工性。聚合物增塑剂牺牲了耐热性;Tg随聚苯乙烯含量的增加几乎呈线性下降。我们发现PPE可以通过熔融混合与聚乙二醇-甲基丙烯酸酯(EGMA)发生反应。PPE与EGMA的反应共混产生了一种优良的工程塑料,具有良好的熔融加工性,即使加入少量EGMA(例如5 wt%)也是如此。注塑件具有高冲击强度、耐高温、高拉伸强度、低介电损耗等特点。它可以被归类为超级工程塑料。基于粒子滑移模型的计算机模拟揭示了在纯PPE基体中掺入聚烯烃可获得熔融加工性的原因。
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引用次数: 0
Phase Control of BR/SBR Blends by Silica Particles 二氧化硅颗粒对BR/SBR共混物相的控制
Pub Date : 2007-12-30 DOI: 10.2324/EJSM.3.64
Motoyuki Inai, S. Aizawa, Masayoshi Ito
A phase control of butadiene rubber (BR)/styrene-butadiene rubber (SBR) blends was examined by using silica particles. The phase structure of the blends was qualitatively evaluated from transmission electron microscope (TEM) observation and temperature dependence of mechanical tanδ. It was found that the temperature dependence of tanδ was dependent on the size of agglomerate formed by silica particles in the blend. The vulcanized blends with small agglomerates showed a single tanδ peak suggesting a pseudo-miscible state. The vulcanized blends with large agglomerates showed two tanδ peaks corresponding to the Tgs of BR and SBR. The mutual dissolution of BR and SBR phases above the UCST line where the vulcanization was carried out might be disturbed by large agglomerates formed by silica particles in the blends.
采用二氧化硅颗粒对丁二烯橡胶(BR)/苯乙烯-丁二烯橡胶(SBR)共混物的相控制进行了研究。通过透射电子显微镜(TEM)观察和机械试样的温度依赖性对共混物的相结构进行了定性评价。结果表明,tanδ的温度依赖性取决于共混物中二氧化硅颗粒形成的团聚体的大小。小团块的硫化共混物表现出单峰的tanδ,表明其为准混相状态。大团块的硫化共混物表现出两个tanδ峰,对应于BR和SBR的Tgs。BR和SBR相在UCST线上的相互溶解可能会受到共混物中二氧化硅颗粒形成的大块团块的干扰。
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引用次数: 2
Structure and Properties of Aliphatic Poly(carbonate) glycols with Different Methylene Unit Length 不同亚甲基单位长度脂肪族聚(碳酸酯)乙二醇的结构与性能
Pub Date : 2007-12-30 DOI: 10.2324/EJSM.3.55
Tetsuo Masubuchi, M. Sakai, K. Kojio, M. Furukawa, T. Aoyagi
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引用次数: 16
Filler Effects on Temperature Dependence of Viscoelastic Properties of Filled Rubbers 填料对填充橡胶粘弹性性能温度依赖性的影响
Pub Date : 2007-12-30 DOI: 10.2324/EJSM.3.41
Junhao Wu, S. Fujii, S. Kawahara, Yoshinobu Isono
Measurements of storage and loss moduli G′ and G″ in linear viscoelasticity have been made on SBR SL-574 containing 50 phr N330 carbon black, silica AQ with coupling agent, and silica AQ, both cured and uncured, and compared with similar measurements on the cured and uncured gum rubbers. The rage of temperature was −60 to 70°C, and of frequency 0.4 to 100 rad s−1. The cured and uncured samples showed G″ peak temperatures of −42 and −45°C at 6.28 rad s−1 latter of which was close to the glass transition temperature of uncured gum of −48°C. The mixing of various fillers showed no effect on the peak temperatures. Time-temperature superposition procedures were applied to the samples through the next way; frequency shifts were determined firstly for tanδ curves, then shifts in magnitude were made for G′ and G″. All shift factors can be expressed by single WLF equation with C1=13.2 and C2=39.7, if we chose G″ peak temperatures as the reference temperatures. It may be concluded that the temperature dependence of the matrix polymer determines that of linear viscoelasticity of rubber materials.
对含50 phr N330炭黑的SBR SL-574、含偶联剂的二氧化硅AQ和未固化的二氧化硅AQ进行了线性粘弹性的存储和损失模量G′和G″的测量,并与固化和未固化胶橡胶的相似测量结果进行了比较。温度范围为- 60 ~ 70℃,频率范围为0.4 ~ 100 rad s - 1。在6.28 rad s−1时,固化和未固化样品的G″峰值温度分别为−42℃和−45℃,后者接近未固化胶的玻璃化转变温度−48℃。不同填料的掺入对峰值温度没有影响。下一种方法对样品进行时间-温度叠加;首先确定tanδ曲线的频移,然后确定G′和G″的幅度位移。当我们选择G″峰值温度作为参考温度时,所有的位移因子都可以用C1=13.2, C2=39.7的单一WLF方程来表示。可以得出结论,基体聚合物的温度依赖性决定了橡胶材料的线性粘弹性。
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引用次数: 7
Differential Dynamic Modulus of Carbon Black Filled, Uncured SBR in Single-Step Large Shearing Deformations 炭黑填充的未固化SBR在单步大剪切变形中的动态模量差异
Pub Date : 2007-12-30 DOI: 10.2324/EJSM.3.29
Youji Satoh, S. Fujii, S. Kawahara, Yoshinobu Isono, S. Kagami
Correspondence between nonlinear viscoelastic properties and change in various networks in carbon black (CB) filled, uncured SBRs has been studied by using combined measurements of relaxation modulus, differential dynamic modulus, and volume resisitivity in wide range of filler concentrations at various shear strains. Volume resistivity at no deformation showed step-off like change which can be explained by the percolation theory. This indicates formation of contact filler network at high filler loading. In addition, change in volume resistivity showed clear correspondence with linear-nonlinear transition in viscoelasticity. By the use of simple three-network model, contributions of contact filler, bridged filler, and entanglement networks to relaxation modulus were estimated. It was found that contact filler and bridged filler networks were dominant at lower and at higher filler concentrations, respectively. It was proposed, furthermore, that differential dynamic modulus can be used as the probes for changes in contact filler and bridged filler networks, respectively.
在不同的剪切应变下,通过结合测量不同浓度的填料的松弛模量、微分动模量和体积电阻率,研究了炭黑(CB)填充的未固化sbr中各种网络变化与非线性粘弹性特性之间的对应关系。无变形时体积电阻率呈阶梯状变化,可以用渗流理论解释。这表明在高填料负荷下,接触填料网络的形成。此外,体积电阻率的变化与粘弹性的线性-非线性转变有明显的对应关系。利用简单的三网络模型,估计了接触填料、桥接填料和纠缠网络对松弛模量的贡献。在较低和较高的填料浓度下,接触填料和桥式填料网络分别占主导地位。此外,还提出微分动态模量可以分别作为接触填料和桥接填料网络变化的探针。
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引用次数: 19
Large Deformation Analysis of Hyperelastic Materials Using SPH Method 超弹性材料的SPH法大变形分析
Pub Date : 2007-12-10 DOI: 10.2324/EJSM.3.21
Y. Kawashima, Y. Sakai
The importance of large deformation problems in the manufacture of rubber products is increasing. Thus far, these deformations can be analyzed by FEM. However, large deformation cause severe mesh distortions in elements near the boundary, thereby reducing the stable time increment while obtaining the solution. On the other hand, particle methods are meshless techniques that no longer use connectivity data. Therefore, users do not encounter such problems.
大变形问题在橡胶制品制造中的重要性与日俱增。到目前为止,这些变形可以用有限元法分析。然而,大的变形会导致边界附近单元的网格变形严重,从而减少了求解时的稳定时间增量。另一方面,粒子方法是不再使用连接数据的无网格技术。因此,用户不会遇到这样的问题。
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引用次数: 3
Novel Characterization of Filler Network in Rubber Materials Using Differential Dynamic Modulus in Large Compression and Recovery 基于大压缩和大恢复动态模量的橡胶填充网络新表征
Pub Date : 2007-11-30 DOI: 10.2324/EJSM.3.14
Youji Satoh, K. Suda, S. Fujii, S. Kawahara, Yoshinobu Isono, S. Kagami
Rubber materials are made of two networks, chemical and filler networks. The networks are characterized usually by overall network density estimated at equilibrium condition. However, rubbers are used in nonlinear conditions where the filler network may change from the one at equilibrium. We need additional information on the filler network. Hence, differential dynamic modulus (DDM) in large compression (e=−0.1) and recovery (e=0) were measured for the samples filled with carbon blacks (CB) having different primary particle sizes. The change in E′ for unfilled sample was reversible in large compression followed by recovery, while those for filled samples were irreversible, showing change in filler network in large deformation. The differences in DDM at the recovered and the initial states were compared for characterization of the filler network. The difference for the sample filled with smaller CB was larger than the one with larger CB. The results show that the rubber filled with CB having smaller particle size makes weaker filler network. In addition, we observed the restoration behavior of the filler network structure. Recovery of filler network ruptured due to large compression and recovery in shape was attained at a time scale depending on particle size. The characteristic time was found to increase with increase in the CB particle size. It was concluded that the restoration process of CB filler network is based on diffusion of CB aggregate.
橡胶材料由化学网和填充网两种网构成。网络的特征通常是在平衡状态下估计的总网络密度。然而,橡胶在非线性条件下使用,其中填料网络可能从平衡状态改变。我们需要更多关于填充网络的信息。因此,测量了不同原始粒径的炭黑填充样品在大压缩(e=−0.1)和恢复(e=0)下的微分动态模量(DDM)。未充填试样的E′变化在大压缩后恢复为可逆变化,而充填试样的E′变化为不可逆变化,表现为大变形时填料网络的变化。比较了恢复状态和初始状态下DDM的差异,以表征填料网络。填充较小CB的样品的差异大于填充较大CB的样品。结果表明,用CB填充的橡胶,粒径越小,填充网络越弱。此外,我们还观察了填料网络结构的修复行为。在不同粒径的时间尺度上,由于大压缩而破裂的填料网可以恢复并恢复形状。特征时间随炭黑粒径的增大而增大。结果表明,炭黑填料网络的修复过程是以炭黑骨料的扩散为基础的。
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引用次数: 16
Non-viscoelastic Alloy by Reactive Blending of Nylon with Poly(ethylene-co-glycidyl methacrylate) 尼龙与聚乙烯-甲基丙烯酸缩水甘油酯反应共混非粘弹性合金
Pub Date : 2007-03-01 DOI: 10.2324/EJSM.3.9
Daisuke Sato, Y. Kadowaki, J. Ishibashi, Sadayuki Kobayashi, Takashi Inoue
Polyamide (PA) was blended with a reactive polyolefin, poly(ethylene-co-glycidyl methacrylate), using an extremely long (L/D=100, L: screw length, D: screw diameter) twin-screw extruder. The reactive blending yielded a unique morphology of the sub-μm polyolefin particles in which 20 nm PA micelles were occluded. It implies that the in situ-formed graft copolymer was pulled in the dispersed particles. The blend showed ultra-high toughness (non-break at Izod impact test) and non-viscoelastic tensile property: the higher deformation rate led to the lower modulus and the larger elongation at break. In the tensile stress–strain curve, the sharp yielding point characteristic to crystalline polymer was hardly seen and the necking stress was maintained almost constant without strain hardening. It suggests a potential application for the energy absorbing car parts, to be friendly for pedestrian and driver.
采用超长(L/D=100, L:螺杆长度,D:螺杆直径)双螺杆挤出机,将聚酰胺(PA)与反应性聚烯烃聚(乙烯-甲基丙烯酸缩水甘油酯)共混。反应共混得到了独特的亚μm聚烯烃颗粒,其中20 nm聚烯烃胶束被遮挡。这表明原位形成的接枝共聚物被拉入分散的颗粒中。该共混物具有超高韧性(Izod冲击试验不断裂)和非粘弹性拉伸性能:较高的变形率导致较低的模量和较大的断裂伸长率。在拉伸应力-应变曲线中,几乎看不到结晶聚合物的尖锐屈服点特征,颈缩应力几乎保持恒定,没有应变硬化。这表明了汽车吸能部件的潜在应用,对行人和司机都很友好。
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引用次数: 4
Crystallinity and Miscibility of Poly(vinyl isobutyl ether)/Poly(ε-L-lysine) Blends by Solid State 13C NMR Study 聚乙烯醇异丁基醚/聚ε- l -赖氨酸共混物的结晶度和混相研究
Pub Date : 2007-01-15 DOI: 10.2324/EJSM.3.1
A. Asano, Y. Murata, Takuzo Kurotsu
The relation between crystallinity and miscibility of semicrystalline polymer blends of poly(vinyl isobutyl ether) (PVIBE) and poly(e-L-lysine) (e-PL) is investigated by 13C cross-polarization with magic-angle-spinning (CPMAS) NMR (nuclear magnetic resonance) and DSC measurements. Analysis of the 1H spin-lattice relaxation curves observed from both PVIBE and e-PL signals, which are indirectly obtained from well-resolved 13C CPMAS NMR spectra, suggested that the domains of e-PL in the blends are in the range of 50–100 nm scale. Two-spin or three-spin models were used to simulate the 1H relaxation curves taking into account the contribution of a 1H spin-diffusion rate between PVIBE and e-PL. Furthermore, it was found that blending e-PL largely influences the crystallinity of PVIBE but that of e-PL is little affected by blending PVIBE except for 10/1 composition. The observed melting point of e-PL shifted towards lower temperature accompanied by PVIBE content. This shift was explained by the Gibbs-Thomson effect that the decrease of thickness of crystalline phase causes the depression of the melting point.
采用13C交叉极化、核磁共振和DSC测量方法研究了聚乙烯基异丁基醚(PVIBE)和聚e- l -赖氨酸(e-PL)半结晶共混物的结晶度和混相关系。从高分辨的13C CPMAS NMR间接获得的PVIBE和e-PL信号的1H自旋-晶格弛豫曲线分析表明,共混物中的e-PL畴在50-100 nm范围内。考虑PVIBE和e-PL之间1H自旋扩散速率的影响,采用双自旋或三自旋模型模拟1H弛豫曲线。此外,发现共混e-PL对PVIBE的结晶度影响很大,但除10/1组成外,共混PVIBE对e-PL的结晶度影响不大。随着PVIBE含量的增加,e-PL的熔点向低温方向移动。这种变化可以用吉布斯-汤姆逊效应来解释,即晶相厚度的减小导致熔点的降低。
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引用次数: 9
Study on Three-dimensional Structures in Injection-molded iPP/Poly(ethylene-co-octene) by Transmission Electron Microtomography 透射电子显微断层扫描技术研究注塑成型iPP/聚乙烯-辛烯的三维结构
Pub Date : 2006-09-01 DOI: 10.2324/EJSM.2.56
M. Ono, H. Nishioka, H. Jinnai, K. Nakajima, T. Nishi
A phase-separated structure of the injection-molded isotactic polypropylene (iPP)/poly(ethylene-co-octene) (EOR) binary blend was studied in three-dimension (3D) by transmission electron microtomography (TEMT). Highly oriented EOR domains along both flow- (FD) and transverse-to-flow (TD) directions resulting in stacking lamella-sheet like structures to normal direction (ND) were confirmed. Some irregularities in morphology and intervals between the EOR sheets, and thickness heterogeneity of the sheets, were observed more frequently in the TD rather than in the FD. Using the 3D information obtained by the TEMT, we have tried to elucidate massive anisotropy in linear thermal expansion coefficient (CLTE) along the injection directions in this blend. We found that the CLTE anisotropy was well correlated with the lamella-like sheets arrays and their irregularities.
采用透射电子显微断层扫描技术(TEMT)对注射成型等规聚丙烯(iPP)/聚乙烯共辛烯(EOR)二元共混物的相分离结构进行了三维(3D)研究。沿流动方向(FD)和横向流动方向(TD)的高定向EOR区域,导致向法向(ND)堆积片状结构。提高采收率层之间形态和间隔的不规则性,以及层的厚度不均一性,在TD中比在FD中更常见。利用TEMT获得的三维信息,我们试图阐明该共混物中线性热膨胀系数(CLTE)沿注入方向的大量各向异性。我们发现CLTE的各向异性与类片阵列及其不规则性密切相关。
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引用次数: 1
期刊
E-journal of Soft Materials
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