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2016 IEEE 62nd Holm Conference on Electrical Contacts (Holm)最新文献

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Application and comparison of analytic accelerated test-models for lifetime prediction of a novel contacting method 解析加速试验模型在新型接触法寿命预测中的应用与比较
Pub Date : 2016-10-01 DOI: 10.1109/HOLM.2016.7780013
M. Spahr, S. Kreitlein, R. Haas, A. Jaumann, T. Gläßel, S. Spreng, J. Franke
Through customers' desire for an individualization of vehicles, new electronics-supported functions are continuously being added. The automobile wiring harness must meet these requests without any further increase of weight and volume. The basic trend towards a modular vehicular design, the continually growing complexity of production and assembly processes, supports the use of flexible flat cables (FFCs) in a hybrid wiring system architecture. For an integral approach, it is also important to develop corresponding alternatives for electrically contacting FFCs with the components. To that end, the process-conditional, one-sided accessibility of FFCs represents a particular challenge. Motivated by these challenges, the Institute FAPS has developed an automated assembly system of FFCs and a new concept for a flexible electric contacting system enabling direct electrical contacting of installed FFCs. To qualify this new contacting method, time and cost consuming climatic tests according to different specifications of the automotive industry have to be carried out. Here, the use of analytic accelerated test-models can predict the failure of electronic contacts subject to the load case. The scope of this approach is the application and comparison of three different accelerated test-methods (Arrhenius, Coffin-Manson and Norris-Landzberg) to the novel contacting method. Firstly climatic tests were performed at different elevated temperatures and from the test data, a lifetime prognosis was derived. Secondly all three models were validated with further climatic testing to determine the possible field application of accelerated test methods.
根据客户对车辆个性化的需求,新的电子设备支持的功能正在不断增加。汽车线束必须在不增加重量和体积的前提下满足这些要求。模块化车辆设计的基本趋势,以及生产和装配过程不断增加的复杂性,支持在混合布线系统架构中使用柔性扁平电缆(ffc)。对于集成方法,开发ffc与组件电接触的相应替代方案也很重要。为此,ffc的进程条件、片面可及性是一个特别的挑战。在这些挑战的激励下,FAPS研究所开发了ffc的自动化装配系统和柔性电接触系统的新概念,使安装的ffc能够直接电接触。为了验证这种新的接触方法,必须根据不同的汽车工业规范进行耗时且成本高的气候试验。在这里,使用解析加速试验模型可以预测电子触点在负载情况下的失效。该方法的范围是将三种不同的加速测试方法(Arrhenius, Coffin-Manson和Norris-Landzberg)应用于新型接触方法并进行比较。首先,在不同的高温下进行了气候试验,并从试验数据中得出了终生预后。其次,所有三个模型都通过进一步的气候试验进行验证,以确定加速试验方法的可能现场应用。
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引用次数: 5
Stress-dependent frequency response of conductive granular materials 导电颗粒材料的应力相关频率响应
Pub Date : 2016-10-01 DOI: 10.1109/HOLM.2016.7780000
C. Zhai, D. Hanaor, G. Proust, Y. Gan
Electrical networks of randomly distributed resistors, capacitors, and inductors have been observed to exhibit intrinsic electrical characteristics that show power law behavior with respect to the frequency of the electrical signal applied. To examine these scaling laws, we present an experimental investigation of the stress-dependent electrical properties of randomly packed spheres of stainless steel, subjected to various conditions of compressive force. We considered two types of spheres exhibiting different dimensions, in order to have different inter-particle forces, which govern interfacial electrical properties, at a given stress. The frequency-dependent conductance and impedance of packed beds are found to demonstrate power-law relationships within a certain range of frequency. The absolute value of the exponent of the observed power function varies with the applied stress. The capacitive-to-inductive phase transition was observed as load increased, and was found to depend on the applied stress level and surface-to-volume ratio. The approach of equivalent network circuit was developed to describe the variation of macroscopic impedance at various frequencies. This study provides an insight into the characteristic electrical behaviors of conductive granular materials.
随机分布的电阻器、电容器和电感的电网络已被观察到表现出固有的电特性,这些特性与所施加的电信号频率有关。为了检验这些标度规律,我们提出了一个实验研究的应力依赖的电学性能随机填充的不锈钢球,受到各种条件的压缩力。我们考虑了两种表现出不同尺寸的球体,以便在给定应力下具有不同的粒子间力,这决定了界面电学性质。在一定频率范围内,填料层的电导和阻抗随频率变化呈幂律关系。观测到的幂函数指数的绝对值随外加应力的变化而变化。当负载增加时,观察到容感性相变,并且发现这取决于施加的应力水平和表面与体积比。提出了等效网络电路的方法来描述各频率下宏观阻抗的变化。本研究对导电颗粒材料的电学特性有了深入的了解。
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引用次数: 4
Experimental method to obtain a volumetric representation of the arc splitting process in MCCB 用实验方法获得塑壳断路器电弧分裂过程的体积表示
Pub Date : 2016-10-01 DOI: 10.1109/HOLM.2016.7780007
J. Rodriguez
The study of the arc interruption in low voltage circuit breakers has been a topic of interest by many researchers. This phenomenon is a consequence of high current flowing into a circuit breaker, the circuit is forced to open and an electrical arc appears between the contacts when they separate from each other. This electrical arc is formed by electromagnetic plasma, consequence of different phenomena interacting to achieve their extinction in a very short time. The phenomena have been studied in the past, leading to the design of different experiments to study the interruption process of the electrical arc. This work will present a method to illustrate the movement of the arc based on experimental results at high current interruptions in a volumetric perspective. This new way to represent the arc will help the engineers to evaluate the behavior of the arc inside of the arc chamber; this will provide a better way to estimate the displacement and expulsion of the arc from the arc chamber.
低压断路器断弧的研究一直是许多研究者感兴趣的课题。这种现象是高电流流入断路器的结果,电路被迫打开,当触点彼此分离时,在触点之间出现电弧。这种电弧是由电磁等离子体形成的,是不同现象相互作用的结果,在很短的时间内实现了它们的熄灭。这种现象在过去已经被研究过,导致设计了不同的实验来研究电弧的中断过程。这项工作将提出一种方法来说明电弧的运动基于实验结果在高电流中断在体积的角度。这种新的电弧表示方法将有助于工程师对电弧腔内电弧的行为进行评估;这将提供一个更好的方法来估计电弧从电弧室的位移和驱逐。
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引用次数: 1
PV series arc fault recognition under different working conditions with joint detection method 用联合检测方法识别不同工况下的PV串联电弧故障
Pub Date : 2016-10-01 DOI: 10.1109/HOLM.2016.7780002
Silei Chen, Xingwen Li
In recent years, increasing fire accidents in the photovoltaic (PV) system by PV series arc fault cause huge economic losses and pose great threats to its operating safety. However, increasing PV voltage and maximum power point track (MPPT) from the inverter during arc ignition make PV series arc fault complex to be detected. This paper aims at providing a joint detection method to arc fault circuit interrupters (AFCI) serving for smart micro grid. In this paper, two methods to bring PV series arc fault into the PV system have been recorded by intensified charge-coupled device (ICCD). By introducing PV series arc fault into the system in due time, normal and fault electric signals have been acquired under different imitated working conditions. Statistic method from time domain and short time Fourier transformation (STFT) from time-frequency domain are chosen to diagnose this kind of fault. A detection variable from each method has been proposed to recognize it accurately. A relatively satisfying joint algorithm based on two proposed detection variables has been put forward to prevent unwanted nuisance trips from system transient process. To fit constantly varying electric signals in PV system, this detection algorithm also adopts dynamic threshold value.
近年来,由光伏串联电弧故障引起的光伏系统火灾事故不断增多,造成了巨大的经济损失,对光伏系统的运行安全构成了极大的威胁。然而,随着逆变器在引弧过程中电压的升高和最大功率点轨迹的出现,使得PV串联电弧故障的检测变得复杂。本文旨在提供一种服务于智能微电网的电弧故障断路器(AFCI)的联合检测方法。本文记录了利用增强电荷耦合器件(ICCD)将光伏串联电弧故障引入光伏系统的两种方法。通过适时将PV串联电弧故障引入系统,获取了不同模拟工况下的正常和故障电信号。采用时域统计方法和时频时域短时傅立叶变换(STFT)进行故障诊断。在每种方法中都提出了一个检测变量来准确地识别它。提出了一种基于两个检测变量的比较满意的联合算法,以防止系统暂态过程中的有害跳闸。为了适应光伏系统中不断变化的电信号,该检测算法还采用了动态阈值。
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引用次数: 20
Tin plating investigation as a potential alternate to silver plating in plug in connection for low voltage low amp miniature circuit breakers 低电压、低安培微型断路器插拔连接中镀锡替代镀银的可能性研究
Pub Date : 2016-10-01 DOI: 10.1109/HOLM.2016.7780030
M. Muñoz, Hai-Ching Chen, J. Hernández
This paper reports the investigation of tin plating as a potential alternate to silver plating on plug in line terminal connections for low voltage low amp miniature circuit breakers. The plug in line terminals are typically connected on the enclosure interior bus bars and clamped with a spring clip. The substrate material of the line terminal was a copper alloy. The line terminals with both, tin and silver plating, were investigated on tin plated aluminum and bare copper bus bars. The connections were examined by cycling 50 Amps ac, one hour on and one hour off for 2,100 cycles in an ambient temperature of 25°C. The examined parameters were bulk temperature and voltage drop. SEM observations have been made for both, tin and silver plating, after the current cycling. Additionally, the plating deterioration on the contact spots was measured for oxygen and copper contents by EDX analysis. The analysis results indicated much higher contents of oxygen and copper on the tin plated connectors than the silver plated connectors which is consistent with the connector plating deterioration and fretting that was observed with the SEM.
本文报道了在低压低安培微型断路器插拔端子连接上镀锡作为镀银的潜在替代品的研究。插入式接线端子通常连接在机箱内部母线上,并用弹簧夹紧。线路端子的衬底材料为铜合金。在镀锡铝和裸铜母线上研究了镀锡和镀银的线路端子。在25°C的环境温度下,通过50安培交流电,一小时开一小时关,2100次循环来检查连接。检测参数为体温和压降。在电流循环后,对镀锡和镀银进行了扫描电镜观察。此外,通过EDX分析测定了接触点的镀损情况。分析结果表明,镀锡连接器上的氧和铜含量远高于镀银连接器,这与扫描电镜观察到的连接器镀层劣化和微动一致。
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引用次数: 2
Fretting corrosion of tin coated electrical contacts: The influence of normal force, coating thickness and geometry of sample configuration 镀锡电触点的微动腐蚀:法向力、镀层厚度和试样几何结构的影响
Pub Date : 2016-10-01 DOI: 10.1109/HOLM.2016.7780003
Haomiao Yuan, Jian Song, Vitali Schinow
Coating thickness, normal force and the geometry of sample configuration are important design parameters for contacts. The influence of these parameters on the fretting behavior of the tin coated electrical contacts has been recently studied. It was concluded by some researchers that the tin coating thickness and load have a larger effect on contact resistance, while the other parameters, namely temperature, humidity, amplitude, frequency, geometry of sample configuration and aged/brand-new samples, are less critical [1]. However, according to our experiments, the geometry of sample configuration, namely the radius of the sphere part at the sphere/plane configuration, also has great influence on the fretting behavior reflected by the change of contact resistance. In this paper, a further investigation was conducted on some of the parameters in [1]. It was found that the radius of the sphere parts at the sphere/plane configuration is also a critical parameter with regard to the fretting corrosion. The fretting behavior is complicated under a lower level force, since increasing force on the one hand assists the penetration of the oxide layer, and on the other hand increases the wear. At the high level force of 4 N, a longer lifetime can be obtained.
涂层厚度、法向力和试样结构的几何形状是接触的重要设计参数。研究了这些参数对镀锡电触点微动性能的影响。一些研究人员得出结论,锡涂层厚度和载荷对接触电阻的影响较大,而其他参数,即温度、湿度、振幅、频率、样品结构的几何形状和老化/全新样品的影响较小。然而,根据我们的实验,试样构型的几何形状,即球面部分在球/平面构型下的半径,对接触电阻变化所反映的微动行为也有很大的影响。本文对[1]的一些参数进行了进一步的研究。研究发现,球/平面结构时,球零件的半径也是影响微动腐蚀的关键参数。在较低的受力条件下,微动行为较为复杂,一方面增加受力有利于氧化层的穿透,另一方面增加磨损。在4n的高水平力下,可以获得更长的寿命。
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引用次数: 7
A study of the passive intermodulation induced by nonlinear characteristics of RF connectors 射频连接器非线性特性引起无源互调的研究
Pub Date : 2016-10-01 DOI: 10.1109/HOLM.2016.7779999
Qiuyan Jin, Jinchun Gao, G. Xie, G. Flowers, Rui Ji
Radio frequency (RF) connectors may exhibit nonlinear characteristics in the higher levels of transmission power, which causes passive intermodulation (PIM) to seriously degrade the performance of the communication system, even when the connectors are pristine. Accordingly, it is important to investigate the PIM induced by nonlinear effects of RF connectors. In the present work, an equivalent circuit model for a contact surface of coaxial connector was analyzed and a nonlinear physical mechanism was investigated to explain the sources of the nonlinearities. Simulations were developed and evaluated to demonstrate that surface parameters such as roughness, contact pressure and film thickness affects the change of the PIM. Moreover, a traditional nonlinear current-voltage (I-V) model was developed to describe the characteristics of third-order harmonics with input power and power ratios. Based on the two-tone testing procedure, a series of experiments were also conducted to evaluate third-order IM products. The power dependence and the effect of two input power ratios were studied experimentally and the influence of connector degradation on nonlinear effects was also investigated. A prediction of third-order IM powers by the nonlinear mathematical I-V models was verified, with the testing results showing good consistency with the behavior predicted by the models.
射频(RF)连接器可能在较高的传输功率水平下表现出非线性特性,这导致无源互调(PIM)严重降低通信系统的性能,即使连接器是原始的。因此,研究由射频连接器非线性效应引起的PIM具有重要意义。本文分析了同轴连接器接触面的等效电路模型,并研究了非线性物理机制来解释非线性的来源。仿真结果表明,表面粗糙度、接触压力和膜厚等参数影响PIM的变化。此外,建立了传统的非线性电流-电压(I-V)模型来描述三阶谐波随输入功率和功率比的特性。基于双色调测试方法,对三阶IM产品进行了一系列的测试。实验研究了功率依赖性和两种输入功率比的影响,以及连接器退化对非线性效应的影响。验证了非线性数学I-V模型对三阶IM功率的预测,测试结果与模型预测的行为吻合较好。
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引用次数: 13
Research on the calculation methods of enclosed isolated phase bus-bar in short-circuit condition 短路情况下封闭隔离相母线计算方法的研究
Pub Date : 2016-10-01 DOI: 10.1109/HOLM.2016.7780016
You Jiaxin, Wang Ruichao, Liang Huimin, Bao Longqing, W. Hongjian
The enclosed isolated phase bus-bar (EIPB), which is the first power transmission part of synchronous generator output, plays an important role in the stability of the system in short circuit conditions. The section shape of bus-bar has very big relation with the dynamic stability of EIPB. In this paper, an analytical calculation model of EIPB is analyzed firstly. Based on the analytical model, the finite element method (FEM) and its model is established. The traditional rectangle bus-bar and circle bus-bar are calculated using this model. The performances under different conditions are discussed: with enclosures and without enclosures, AC. Taking the circle section EIPB for example, the relationship between the ratio of transfer current and the electrodynamic force safety are also discussed.
封闭隔离相母线(EIPB)作为同步发电机输出的第一个电力传输部分,对系统在短路情况下的稳定性起着重要的作用。母线的截面形状与电桥的动力稳定性有很大关系。本文首先分析了EIPB的解析计算模型。在解析模型的基础上,建立了有限元法及其模型。利用该模型对传统的矩形母线和圆形母线进行了计算。讨论了带壳、不带壳、交流等不同工况下的性能,并以圆形截面EIPB为例,讨论了传递电流比与电动力安全性的关系。
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引用次数: 5
Over-current performance of movable springs of a latched-type relay used in Watt-hour meters 电能表用闭锁式继电器活动弹簧的过流性能
Pub Date : 2016-10-01 DOI: 10.1109/HOLM.2016.7780036
Xue Zhou, Qingnan Li, G. Zhai, Liwen Chen
Latched-type relays used in smart Watt-hour meters need to carry a current some ten times higher than its rated value when a short circuit happens in its testing region. The Holm's repelling force and the static welding are two major challenges faced to the contact system leading by the short circuit current. Movable springs of those relays are usually metal stacks in “V” shape for providing not only additional force to overcome the Holm's repelling force but also tangential motion to break the static welding. Transient electro-thermal coupling analysis was carried out to a typical contact system under a variety of short currents with different lasting time to evaluate the highest temperature rise for the metal stack. Then, thermo-structural model was used to predict, firstly the expansion and elongation degree of the metal stack when the contacting point was set to be free (without welding) and secondly the tangential force exerted on the contacting point when it was set to be fixed (with welding).
智能电能表中使用的锁存式继电器在测试区域发生短路时,需要承载比额定值高十倍的电流。霍尔姆斥力和静电焊接是短路电流导致接触系统面临的两大挑战。这些继电器的活动弹簧通常是“V”形的金属堆,不仅提供额外的力来克服霍尔姆的排斥力,而且还提供切向运动来打破静态焊接。对一个典型的接触系统在不同持续时间的短电流下进行了瞬态电热耦合分析,以确定金属堆的最高温升。然后,利用热结构模型对接触点设置为自由状态(不焊接)时金属堆的膨胀伸长率和接触点设置为固定状态(焊接)时金属堆的切向力进行了预测。
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引用次数: 1
期刊
2016 IEEE 62nd Holm Conference on Electrical Contacts (Holm)
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