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2015 61st IEEE Pulp and Paper Industry Conference (PPIC)最新文献

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Electrical safety basics for non-electrical personnel 非电气人员电气安全基础知识
Pub Date : 2015-06-14 DOI: 10.1109/PPIC.2015.7165859
D. K. Neitzel
Most people understand that electricity is essential to our everyday life, both at home and on the job. Perhaps because it has become such a familiar part of our daily life that many of us don't give much thought to how much our work and other activities depend on a reliable source of electricity. More importantly, we tend to overlook, ignore, or just don't understand the hazards electricity poses. Therefore, we fail to treat it with the respect it deserves. Non-electrical or electrically unqualified personnel include laborers, mechanics, janitors, operators, office workers, etc. These people have often been asked what they know about electricity or electrical safety, and the typical answers go something like this: · “I don't know anything about it.” · “My dad was an electrician, and he told me that electricity can kill you.” · “I know that if you touch it, it can hurt you.” · “I know better than to mess with it, so I call an electrician.” As a general rule, non-electrical personnel don't know very much about electricity or the hazards it presents, so the phrases “what you don't know, won't hurt you” or “ignorance is bliss” simply does not apply to electricity. The problem with electricity is that it cannot be tasted, seen, heard, or smelled. Because it is essentially invisible, it is often referred to as a “silent killer” and far too many have found this the hard way. OSHA requires all personnel to be trained in the recognition and avoidance of hazards, which includes electrical hazards. Statistics show that over 50% of all electrical accidents, injuries, and fatalities occur with non-electrical personnel, therefore, electrical safety training applies as much too electrically unqualified personnel as it does to qualified electrical workers. This paper addresses the electrical hazards, safe work practices, personal protective equipment (PPE), and training requirements as they apply to nonelectrical personnel.
大多数人都明白,无论是在家里还是在工作中,电对我们的日常生活都是必不可少的。也许是因为它已经成为我们日常生活中如此熟悉的一部分,我们中的许多人都没有考虑到我们的工作和其他活动在多大程度上依赖于可靠的电力来源。更重要的是,我们往往会忽视、忽视或根本不了解电力带来的危害。因此,我们没有给予它应有的尊重。非电气或电气不合格人员包括劳工、机械师、看门人、操作员、办公室工作人员等。这些人经常被问到他们对电力或电气安全了解多少,典型的回答是这样的:·“我对此一无所知。·“我爸爸是个电工,他告诉我电会害死人。”·“我知道如果你碰它,它会伤害你。”·“我知道不能乱动它,所以我叫了电工。”一般来说,非电气人员不太了解电及其带来的危害,所以“你不知道的不会伤害你”或“无知是福”这句话根本不适用于电。电的问题在于它不能被尝到、看到、听到或闻到。因为它本质上是看不见的,它通常被称为“沉默的杀手”,很多人都发现了这一点。OSHA要求所有人员接受识别和避免危险的培训,包括电气危险。统计数据显示,超过50%的电气事故、伤害和死亡发生在非电气人员身上,因此,电气安全培训既适用于合格的电气工人,也适用于不合格的电气人员。本文讨论了适用于非电气人员的电气危害、安全工作规范、个人防护设备(PPE)和培训要求。
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引用次数: 5
Value of insulated bus bars in reducing arcing fault duration in low voltage systems 绝缘母线在减少低压系统电弧故障持续时间中的价值
Pub Date : 2015-06-14 DOI: 10.1109/PPIC.2015.7165858
Rahul Rajvanshi, T. Hawkins
Power distribution equipment is the backbone of any Industrial process infrastructure. Safety and reliability are the two most important criteria in the proper functioning of the power distribution system. Low voltage switchgear is an important part of power distribution. Minimizing arcing faults in the switchgear is of utmost importance to enable a safe environment. Arcing faults increase the temperatures inside the equipment beyond 20,000 K, rapidly heating air and vaporizing metal parts. This expanding plasma creates severe mechanical and thermal stress in the equipment which can blow open doors and fragment/burn through the enclosure. Arc Resistant Low Voltage Switchgear (LVS) is designed to provide an additional degree of protection for operating personnel performing normal operating duties in close proximity to the equipment. A series of arc flash simulations were performed on Arc Resistant LVS in both Bare Bus (Non-Insulated) and Insulated/Isolated Bus configurations. In all simulations, Insulated/Isolated Bus had significantly shorter arcing duration and lower energy emitted.
配电设备是任何工业过程基础设施的支柱。安全性和可靠性是配电系统正常运行的两个最重要的标准。低压开关柜是配电系统的重要组成部分。减少开关设备中的电弧故障对于确保安全环境至关重要。电弧故障使设备内部温度升高到20,000 K以上,迅速加热空气并汽化金属部件。这种膨胀的等离子体在设备中产生严重的机械和热应力,可能会吹开门并撕裂/烧毁外壳。耐电弧低压开关设备(LVS)旨在为在设备附近执行正常操作任务的操作人员提供额外程度的保护。对裸母线(非绝缘)和绝缘/隔离母线配置下的抗电弧LVS进行了一系列电弧闪络模拟。在所有模拟中,绝缘/隔离母线的电弧持续时间明显缩短,能量发射明显降低。
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引用次数: 0
The achievable corporate safety program for the forest products industry 林产品行业可实现的企业安全计划
Pub Date : 2015-06-14 DOI: 10.1109/PPIC.2015.7165870
Christopher D. Brogli
Building company-wide safety programs to overcome the challenges of multiple plants, multiple regions, differing standards and differing technologies in the forest products industry.
建立全公司范围的安全计划,以克服林产品行业中多个工厂、多个地区、不同标准和不同技术的挑战。
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引用次数: 1
Differential protection used with motors, motor controllers and adjustable frequency drives: What you didn't know! 与电机,电机控制器和可调频率驱动器一起使用的差动保护:您不知道的!
Pub Date : 2015-06-14 DOI: 10.1109/PPIC.2015.7165708
J. Kay, David C. Mazur, Kenneth D. Mazur
The application of differential protection has been shown to be effective in many applications within the Forest Product based industries. However, there are some aspects of differential protection which need special consideration. Some differential configurations may be harmful to the systems to which they were installed to protect. This paper will cover a few of the basics surrounding typical differential applications. Also highlighted are some of the risk areas which are typically overlooked when applying differential protection for certain applications.
在以林产品为基础的工业的许多应用中,差别保护的应用已被证明是有效的。然而,差别保护的某些方面需要特别考虑。一些不同的配置可能对安装它们以保护的系统有害。本文将介绍一些关于典型差分应用的基础知识。还强调了在对某些应用应用差异保护时通常被忽视的一些风险领域。
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引用次数: 1
Legacy process control system migrations 遗留过程控制系统迁移
Pub Date : 2015-06-14 DOI: 10.1109/PPIC.2015.7165869
Kevin A. McFeaters, Dick Ciammaichella, J. Waters
Given today's slow economic growth, reduced plant engineering and maintenance staffing and tight capital budget constraints, understanding how best to propose, plan, execute and allocate limited resources for successful process control system migrations is imperative for manufacturers seeking to maintain or increase productivity and efficiencies. Unfortunately, there is little published data on best practices for taking on technical projects of this magnitude let alone establishing a standards based approach for initiating and executing these types of projects.
鉴于当今经济增长缓慢,工厂工程和维护人员减少以及资本预算紧张,了解如何最好地提出,计划,执行和分配有限的资源,以成功地进行过程控制系统迁移,对于寻求保持或提高生产力和效率的制造商来说是必不可少的。不幸的是,很少有关于承担这种规模的技术项目的最佳实践的公开数据,更不用说为启动和执行这些类型的项目建立基于标准的方法了。
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引用次数: 0
Improving pulp and paper plant MV transformer protection 改善制浆造纸厂中压变压器保护
Pub Date : 2015-06-14 DOI: 10.1109/PPIC.2015.7165856
W. Hartmann
In pulp and paper plants, power transformers play a critical role in process continuity. These transformers are subject to internal short circuits, external short circuits and abnormal operating conditions. The following protection challenges to power transformers will be explored, and methods to improve the protection provided: Remanence in a current transformer (CT) may cause misoperation of phase differential protection due to compromised CT performance. Heavy through-faults, sympathetic inrush and recovery inrush all cause high current. This combined with high remanent flux, can create a security issue. IEEE CT performance calculations will be used to support the use of dual slope differential characteristics to promote secure differential protection operation when challenged with unequal CT performance.; On transformer energizing, 2nd harmonic current has been traditionally used as a means to prevent phase differential misoperation. Certain transformers may not exhibit high enough 2nd harmonic, causing a dependability issue if the restraint is set too low. The use of 2nd and 4th harmonics for inrush detection will be shown to enhance reliability during energizing inrush situations.; Overexcitation can occur from abnormal operation of the utility system or the plant's excitation control. Causes of overexcitation will be outlined and use of volts per hertz protection explored. With overexcitation occurring from system voltage rise, the phase differential protection has been traditionally blocked using 5th harmonic restraint. This may cause an undesired non-operation of the phase differential protection if an internal fault occurs while the transformer is overexcited, causing a delay in tripping and severe damage to the transformer. A technique using adaptive phase differential pick-up value will be illustrated to overcome this challenge.; On resistance-grounded power transformers, phase differential protection sensitivity for ground faults near the neutral is decreased. The use of ground differential protection will be explored and the increased sensitivity gained will be demonstrated.
在纸浆和造纸厂,电力变压器在过程连续性中起着至关重要的作用。这些变压器容易发生内部短路、外部短路和异常运行情况。本文将探讨电力变压器面临的以下保护挑战,以及改进所提供保护的方法:电流互感器(CT)中的剩余物可能由于CT性能受损而导致相差保护误操作。重通断、交感涌流和恢复涌流都会引起大电流。这与高剩余通量相结合,可能会产生安全问题。IEEE CT性能计算将用于支持双斜率差分特性的使用,以促进在CT性能不均匀的情况下安全的差分保护操作。在变压器励磁方面,传统上采用二次谐波电流作为防止相差误动的手段。某些变压器可能不会表现出足够高的二次谐波,如果限制设置过低,会导致可靠性问题。使用第2次和第4次谐波进行涌流检测将被证明可以提高在励磁涌流情况下的可靠性。电力系统的异常运行或电厂的励磁控制都可能引起过励磁。过激励的原因将概述和使用伏特每赫兹保护探索。对于系统电压上升引起的过励磁,传统上采用五次谐波抑制相差动保护。如果变压器过度励磁时发生内部故障,这可能会导致相差保护不运行,从而导致跳闸延迟和变压器严重损坏。本文将介绍一种使用自适应相位差拾取值的技术来克服这一挑战。在电阻接地的电力变压器上,相差保护对中性点附近接地故障的灵敏度降低。将探讨对地差动保护的使用,并展示其提高的灵敏度。
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引用次数: 10
Longevity of an induction motor 感应电动机的寿命
Pub Date : 2015-06-14 DOI: 10.1109/PPIC.2015.7165865
R. Mistry, W. Finley, S. Kreitzer, Emam Hashish
This paper discusses factors that affect the longevity and durability of an induction motor. Various topics include overall construction of an induction machine and its major components, field and operating conditions, motor vibration, operating temperatures, installation practice and proper motor selection for special environment and application conditions. Sound machine design, proper selection of the motor to suit the application, proper field installation, and good maintenance are key factors essential for long term motor reliability and its performance.
本文讨论了影响异步电动机寿命和耐用性的因素。各种主题包括感应电机的整体结构及其主要部件,现场和运行条件,电机振动,工作温度,安装实践以及特殊环境和应用条件下电机的正确选择。良好的机器设计,正确选择适合应用的电机,正确的现场安装和良好的维护是电机长期可靠性和性能的关键因素。
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引用次数: 0
Signature analysis for on-line motor diagnostics 在线电机诊断的特征分析
Pub Date : 2015-06-14 DOI: 10.1109/PPIC.2015.7165866
I. Culbert, J. Letal
Stator current signature analysis on induction motors is a proven method for diagnosing rotor squirrel cage winding defects and air gap eccentricity problems. With this technology, specific frequency current components can be identified as an indication of cage winding defects as well as a non-uniform gap between the stator and rotor. Because this data is generally collected periodically, it is important to identify these components as early as possible. These trendable parameters can then be monitored more often to avoid inservice failure. With the application of new processing technologies, the ability to identify these critical current signature frequency components and trend the deterioration they indicate has improved. This allows for maintenance activities to be scheduled earlier and performed prior to failure avoiding costly motor component damage and unplanned downtime.
异步电动机定子电流特征分析是诊断转子鼠笼绕组缺陷和气隙偏心问题的一种行之有效的方法。使用该技术,可以识别特定频率电流分量,作为保持架绕组缺陷以及定子和转子之间不均匀间隙的指示。由于这些数据通常是定期收集的,因此尽早识别这些组件非常重要。然后可以更频繁地监测这些可趋势参数,以避免在使用中出现故障。随着新的处理技术的应用,识别这些关键的电流特征频率成分和它们所指示的恶化趋势的能力得到了提高。这使得维护活动可以更早地安排,并在故障之前执行,避免昂贵的电机部件损坏和计划外停机。
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引用次数: 1
Identification of false rotor fault indications produced by on-line MCSA for medium voltage induction machines 中压感应电机在线MCSA错误转子故障指示的识别
Pub Date : 2015-06-14 DOI: 10.1109/PPIC.2015.7165709
Sang Bin Lee, D. Hyun, Tae-June Kang, C. Yang, Sungsik Shin, Heonyoung Kim, Sungbong Park, Tae-Sik Kong, Hee-Dong Kim
Motor current signature analysis (MCSA) has become an essential part of the preventive maintenance program for monitoring the condition of the rotor cage in medium voltage induction motors in the pulp and paper industry. However, many cases of false indications due to interference from the motor or load have been reported. False indications can result in unnecessary inspection and outage costs (false positives) or major repair/replacement costs and loss of production (false negatives). The objective of this paper is to present the potential root causes of false indications, and provide guidelines on how commercially available off-line and on-line tests can be applied for identifying false indications from a field engineers' perspective. Case studies of false MCSA indications and results of alternative commercial tests for improving the reliability of the diagnosis are provided through measurements on 6.6 kV and laboratory motor samples. Finally, new test methods under research and development for reliable rotor fault detection are summarized and unresolved problems are listed. This paper is expected to help field maintenance engineers prevent unnecessary motor inspection and forced outages, and guide researchers target future research towards industrial needs.
在制浆造纸工业中,电机电流特征分析(MCSA)已成为监测中压异步电机转子保持架状态的预防性维护程序的重要组成部分。然而,由于电机或负载的干扰,许多情况下的错误指示已被报道。错误的指示可能导致不必要的检查和停机成本(误报)或重大维修/更换成本和生产损失(误报)。本文的目的是提出错误指示的潜在根本原因,并从现场工程师的角度提供关于如何应用商业上可用的离线和在线测试来识别错误指示的指南。通过对6.6 kV和实验室电机样品的测量,提供了虚假MCSA适应症的案例研究和提高诊断可靠性的替代商业测试结果。最后,总结了目前正在研究和开发的用于转子可靠故障检测的新测试方法,并列举了尚未解决的问题。该论文有望帮助现场维护工程师防止不必要的电机检查和强制停机,并指导研究人员针对工业需求进行未来的研究。
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引用次数: 58
Out-of step and single phasing protection of synchronous chipper motors 同步切屑电机的失步和单相保护
Pub Date : 2015-06-14 DOI: 10.1109/PPIC.2015.7165857
J. Das, Jon D. Steinmetz, Clifton D. Engram, Aaron A. McPhee
Chipper motors in pulp and paper mill environment are of special design-the stability on impact loads is one important consideration. The power factor under normal operation will continuously swing due to varying loads. The paper describes guesswork free rigorous calculations of pull out (out-of-step) power factor based on the parameter of an actual installation. Single phasing is rather a rare occurrence; however, such an event has been experienced in an installation due to overheating and arcing at the fuse clips in a NEMA E2 starter of a chipper motor. Discussions on single phase protection of synchronous motors and recommended settings are provided.
制浆造纸厂环境中的切屑电机具有特殊的设计,其在冲击载荷下的稳定性是一个重要的考虑因素。正常工作时的功率因数会随着负载的变化而不断摆动。本文介绍了基于实际安装参数的无猜测(不同步)功率因数的严格计算。单相相当罕见;然而,在安装过程中,由于切屑电机的NEMA E2启动器中的保险丝夹过热和电弧而发生过此类事件。对同步电动机单相保护进行了讨论,并给出了建议设置。
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引用次数: 2
期刊
2015 61st IEEE Pulp and Paper Industry Conference (PPIC)
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