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2016 6th International Electric Drives Production Conference (EDPC)最新文献

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Eddy current loss analysis in permanent magnets of synchronous machines 同步电机永磁体涡流损耗分析
Pub Date : 2016-11-01 DOI: 10.1109/EDPC.2016.7851341
T. Gerlach, R. Steckel, T. Hubert, A. Kremser
When designing permanent magnet synchronous machines (PMSM) the losses in the permanent magnets may not be neglected. Especially in high-speed applications these losses contribute a proportion of the total losses which can be significant. In literature existing analytical loss calculation approaches are generally validated by numerical Finite Element Method (FEM) simulations and, however, have hardly been verified by experimental measurements. In this paper the eddy current losses of permanent magnets are investigated by an analytical loss calculation approach which is verified by FEM computations. Furthermore, the results are validated by a measuring setup which determines the AC loss in permanent magnets by a double coil measuring arrangement. The relative conductivity of the permanent magnet is an uncertain parameter for eddy current loss calculations. Therefore it is determined metrologically. The measuring arrangement which is used for this purpose is introduced. As a result important conclusions regarding the calculation and measurement of AC losses in permanent magnets are achieved.
在设计永磁同步电机时,永磁体的损耗是不可忽视的。特别是在高速应用中,这些损耗占总损耗的比例很大。在文献中,现有的分析损失计算方法通常是通过数值有限元法(FEM)模拟来验证的,然而,很少通过实验测量来验证。本文采用解析损耗计算方法对永磁体涡流损耗进行了研究,并通过有限元计算进行了验证。此外,通过测量装置验证了结果,该装置通过双线圈测量装置确定永磁体中的交流损耗。永磁体的相对电导率是计算涡流损耗的一个不确定参数。因此,它是计量确定的。介绍了用于此目的的测量装置。结果得出了计算和测量永磁体交流损耗的重要结论。
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引用次数: 8
Holistic production analysis for actuator manufacturing using data mining 基于数据挖掘的致动器制造整体生产分析
Pub Date : 2016-11-01 DOI: 10.1109/EDPC.2016.7851346
Christian Sand, K. Bogus, Sabrina Kunz, J. Franke
Holistic production optimizations within large-scale productions are not yet used because classic methods like Six Sigma or DoE are less expedient when it comes to huge or more complex data sets. Thus no standardized analysis for integrated production optimization exists, to realize 0 ppm defects. This paper introduces a holistic analytics approach using data mining techniques to reduce the error and scrap rate, addressing experts and non-specialized workers.
大规模生产中的整体生产优化尚未使用,因为六西格玛或DoE等经典方法在涉及大型或更复杂的数据集时不太方便。因此,没有标准化的分析集成生产优化存在,以实现0 ppm的缺陷。本文介绍了一种使用数据挖掘技术的整体分析方法,以减少错误和废品率,针对专家和非专业工人。
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引用次数: 1
Optimization algorithms for maximizing the slot filling factor of technically feasible slot geometries and winding layouts 使技术上可行的插槽几何形状和绕组布局的插槽填充系数最大化的优化算法
Pub Date : 2016-11-01 DOI: 10.1109/EDPC.2016.7851327
P. Herrmann, P. Stenzel, Ulrich Vögele, C. Endisch
High power density and efficiency are key factors for automotive traction machines. One possible way to reach these goals is to increase the slot filling factor. As yet, most research has either been focused on optimizing the slot geometry with a given magnet wire diameter or on finding the optimal diameter for a given geometry. Oftentimes the submitted results lead either to a magnetically suboptimal stator geometry or the suggested winding pattern and geometries are not producible. The introduction of the needle winding technology, as an alternative to the insertion technology for the manufacturing of stators of automotive traction machines, enabled a defined wire placement in the slot. To use the full benefit of this advantage an optimal and producible winding layout is necessary. Therefore, in this article new optimization algorithms are proposed and compared to algorithms found in literature with regard to reachable slot filling factors and producibility. In a case study, the best performing algorithm was used to obtain an optimal combination of wire diameter and slot geometry to maximize the filling factor. With the proposed algorithm feasible winding patterns and slot geometries with an optimized filling factor can be obtained.
高功率密度和高效率是汽车牵引设备的关键因素。实现这些目标的一个可行方法是提高槽填充系数。到目前为止,大多数研究都集中在用给定的电磁线直径优化槽的几何形状,或者为给定的几何形状寻找最佳直径。提交的结果往往导致定子几何形状在磁性上不理想,或者所建议的绕组模式和几何形状无法生产。作为汽车牵引机定子制造中插入技术的一种替代技术,针式绕线技术的引入实现了线在槽中的固定位置。要充分发挥这一优势,就必须优化绕线布局,并使其具有可生产性。因此,本文提出了新的优化算法,并就可达到的槽填充系数和可生产性与文献中的算法进行了比较。在一项案例研究中,使用了性能最佳的算法来获得线径和槽几何形状的最佳组合,从而最大限度地提高填充系数。利用所提出的算法,可以获得具有优化填充因子的可行绕组模式和槽几何形状。
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引用次数: 16
Additive Manufacturing of a lightweight rotor for a permanent magnet synchronous machine 永磁同步电机轻量化转子的增材制造
Pub Date : 2016-11-01 DOI: 10.1109/EDPC.2016.7851312
S. Lammers, G. Adam, H. Schmid, Rafael Mrozek, R. Oberacker, M. Hoffmann, F. Quattrone, B. Ponick
Additive Manufacturing (AM), also known as 3D printing, is a relatively new technology which enables the toolless production of components and entire assemblies directly from a CAD file. Today, the technology is still not widely used in industrial production. It is mainly limited to special applications, although it shows great potential. In this paper, first approaches are shown to apply AM to the production of rotors for permanent magnet synchronous machines (PMSM). The possibilities of a lightweight design with a low moment of inertia as well as the influence on the magnetic anisotropy for an improved sensorless control of PMSM are pointed out. The results clearly demonstrate the great potential of additive manufacturing in electrical engineering applications.
增材制造(AM),也称为3D打印,是一种相对较新的技术,可以直接从CAD文件中无工具生产组件和整个组件。时至今日,该技术仍未广泛应用于工业生产。虽然它显示出巨大的潜力,但主要局限于特殊应用。本文介绍了将调幅技术应用于永磁同步电机转子生产的第一种方法。指出了采用轻量化、低转动惯量设计的可能性,以及对永磁同步电机磁各向异性的影响。结果清楚地表明增材制造在电气工程应用中的巨大潜力。
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引用次数: 43
Influence of cutting edge on core loss induced through various manufacturing parameters 切削刃对不同加工参数引起的铁芯损耗的影响
Pub Date : 2016-11-01 DOI: 10.1109/EDPC.2016.7851332
M. Schneider, M. Hubert, J. Franke
Various manufacturing processes in the production - from laminated magnetic steel sheets to an assembled stator - affect the electromagnetic characteristics. Often the manufacturing processes of the process step cutting are compared to highlight differences. Many publications have already dealt with this issue over several decades. Flux distribution, loss and the B-H characteristics are not the same, whether an electrical sheet with defined geometry is cut with a laser, water jet, electrical discharge machining, rotational cutting or with a punching machine. It is adequately researched that differences in loss behavior occur. Within the various technologies, a comparison of varied production parameters is scarcer. Here, interesting studies result when considering the specific hysteresis and eddy current losses in the variation of the process parameters on the relative position of the rolling direction, average speed, distance energy and the comparison between fiber and CO2-Laser with different focus diameters. This paper deals with the comparison of cut sheets made from electrical steel with grade M270 35A. The metal strips investigated were prepared on dimensions of 150×150 mm and 37,5×150 mm using the above parameter variation and analyzed in a single sheet tester from Brockhaus regarding their loss behavior.
生产中的各种制造过程-从层压磁性钢板到组装定子-都会影响电磁特性。通常制造工艺的步骤切割是比较,以突出差异。几十年来,许多出版物已经讨论了这个问题。无论是用激光、水射流、电火花加工、旋转切割还是用冲床切割具有确定几何形状的电薄板,其通量分布、损耗和B-H特性都是不相同的。人们对损失行为的差异进行了充分的研究。在各种技术中,对不同生产参数的比较很少。考虑到工艺参数变化对轧制方向相对位置、平均速度、距离能量的比滞后和涡流损耗,以及不同焦径光纤与co2激光器的对比,得出了有趣的研究结果。本文对m27035a级电工钢的裁片进行了比较。利用上述参数变化制备了尺寸为150×150 mm和37,5×150 mm的金属带材,并在Brockhaus的单片试验机上分析了其损耗行为。
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引用次数: 7
Control of synchronous reluctance motors without encoder for industrial applications 工业用无编码器的同步磁阻电机控制
Pub Date : 2016-11-01 DOI: 10.1109/EDPC.2016.7851307
T. Weigel
The fundamental control design aspects for synchronous reluctance motors without damper circuit are discussed in this paper. To achieve a high control performance and the quality demanded in industrial environments, the impact of the motor's typical nonlinearity with respect to the control structure required is considered. Based on measured saturation characteristics, a state-space model is derived for further observer design as well as for simulating the system. Control strategies with optimum efficiency are calculated and compared. Controlling the motor at defined current- and voltage limits is an essential feature of industrial drives, and is described in detail. Finally, the last section presents a powerful method for identifying the initial rotor speed and -position for starting and for flying restarts without an encoder.
本文讨论了无阻尼电路同步磁阻电动机控制设计的基本问题。为了实现工业环境中要求的高控制性能和质量,考虑了电机的典型非线性对所需控制结构的影响。基于测量的饱和特性,导出了一个状态空间模型,用于进一步的观测器设计和系统仿真。计算并比较了效率最优的控制策略。在规定的电流和电压限制下控制电机是工业驱动器的基本特征,并进行了详细描述。最后,最后一节提出了一个强大的方法来确定初始转子速度和位置的启动和飞行重启没有编码器。
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引用次数: 2
Influence of axial mechanical stress on the magnetic properties of non-oriented electrical steel 轴向机械应力对无取向电工钢磁性能的影响
Pub Date : 2016-11-01 DOI: 10.1109/EDPC.2016.7851333
G. von Pfingsten, K. Hameyer, D. Paul
Axial mechanical stress on electrical steel significantly affects the magnetic properties of electric steel. The magnetizability is reduced and the losses are increased. In electrical machines, axial mechanical stress is induced in different processes of production. The lamination stacks are often compressed by means of axial pressure to create a compact and robust magnetic core. This work focuses on the influence of axial pressure on the rotor lamination stack from a new low cost rotor assembly. A setup is constructed to measure the influence of axial mechanical pressure on the magnetic properties of ring core samples made of electric steel. Extensive measurements at different values of axial mechanical pressure are conducted. From the measured data, an iron loss model is parametrized. The influence of axial mechanical pressure on the hysteresis losses and the eddy current losses is discussed. The identified loss model parameters are applied to the solution of a 2D FEM simulation of the permanent magnet synchronous machine. The influence on the loss characteristics of the machine is studied.
电工钢的轴向机械应力对电工钢的磁性能有显著影响。磁化率降低,损耗增加。在电机中,轴向机械应力在不同的生产过程中产生。层压堆通常通过轴向压力进行压缩,以形成紧凑而坚固的磁芯。本文主要研究了轴向压力对一种新型低成本转子组件转子叠层的影响。建立了一套测量轴向机械压力对电工钢环形铁芯样品磁性能影响的实验装置。在不同的轴向机械压力值下进行了广泛的测量。根据实测数据,对铁损模型进行了参数化。讨论了轴向机械压力对磁滞损耗和涡流损耗的影响。将所识别的损耗模型参数应用于永磁同步电机的二维有限元仿真。研究了对机器损耗特性的影响。
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引用次数: 8
Numerical homogenization and simulation of a lamination stack 叠片堆的数值均匀化与模拟
Pub Date : 2016-11-01 DOI: 10.1109/EDPC.2016.7851316
Maximilian Volkan Baloglu, K. Willner
Parts of electric motors and transformers are composed of sheet-layered lamination stacks, which heavily influence the mechanical properties of such devices. Especially the interaction of individual sheets by direct contact or the presence of bonding varnish may cause a nonlinear deformation behavior such that these effects have to be included in a FE-simulation. Here, homogenization techniques are presented to ensure computational efficiency by avoiding a full numerical simulation with every single sheet and to cover simultaneously the real physical behavior by identifying a linearized transversely isotropic surrogate material model. During this homogenization process, the interlayer between two sheets is incorporated by Zero-Thickness elements.
电动机和变压器的部分部件是由片状层压堆叠组成的,这严重影响了这些设备的机械性能。特别是单个薄片的直接接触或粘接清漆的存在可能导致非线性变形行为,因此这些影响必须包含在有限元模拟中。在这里,均质化技术通过避免对每个单片进行完整的数值模拟来确保计算效率,并通过识别线性化的横向各向同性替代材料模型来同时覆盖真实的物理行为。在这种均质化过程中,两层之间的中间层由零厚度元件组成。
{"title":"Numerical homogenization and simulation of a lamination stack","authors":"Maximilian Volkan Baloglu, K. Willner","doi":"10.1109/EDPC.2016.7851316","DOIUrl":"https://doi.org/10.1109/EDPC.2016.7851316","url":null,"abstract":"Parts of electric motors and transformers are composed of sheet-layered lamination stacks, which heavily influence the mechanical properties of such devices. Especially the interaction of individual sheets by direct contact or the presence of bonding varnish may cause a nonlinear deformation behavior such that these effects have to be included in a FE-simulation. Here, homogenization techniques are presented to ensure computational efficiency by avoiding a full numerical simulation with every single sheet and to cover simultaneously the real physical behavior by identifying a linearized transversely isotropic surrogate material model. During this homogenization process, the interlayer between two sheets is incorporated by Zero-Thickness elements.","PeriodicalId":121418,"journal":{"name":"2016 6th International Electric Drives Production Conference (EDPC)","volume":"33 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2016-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116424126","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 5
Assessing the market of light electric vehicles as a potential application for electric in-wheel drives 评估轻型电动汽车作为电动轮内驱动的潜在应用市场
Pub Date : 2016-11-01 DOI: 10.1109/EDPC.2016.7851350
C. Sachs, Stefanie Burandt, S. Mandelj, Raphael Mutter
The market-entry strategy of a highly innovative product, such as an electric in-wheel drive for light electric vehicle applications, is best supported with a profound knowledge of these emerging markets. The focus of this article lies on the market analysis respectively the market forecast. The electric scooter market in Western Europe is chosen in a case study to illustrate the use of a proposed methodology to forecast scenarios for sales growth rates and sales volumes. The suggested approach is one element of an overall assessment of the global market for electric light vehicles, which also includes definition of client and user profiles, the identification of competing powertrain technologies to the evaluation of current and potential sales channels and structures. Together, these elements will serve as a basis for developing a comprehensive marketing and commercialization strategy for a small organization that develops innovative electric in-wheel motors.
高度创新产品的市场进入策略,例如用于轻型电动汽车应用的电动轮内驱动,最好得到对这些新兴市场的深刻了解的支持。本文的重点在于市场分析和市场预测。电动滑板车市场在西欧被选择在一个案例研究中,以说明使用拟议的方法来预测销售增长率和销售量的情景。建议的方法是对全球电动轻型汽车市场进行全面评估的一个要素,其中还包括定义客户和用户概况,识别竞争的动力总成技术,以评估当前和潜在的销售渠道和结构。总之,这些要素将作为一个开发创新电动轮内马达的小型组织制定全面营销和商业化战略的基础。
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引用次数: 9
Simulation of the assembly process of the insert technique for distributed windings 分布式绕组插入技术装配过程的仿真
Pub Date : 2016-11-01 DOI: 10.1109/EDPC.2016.7851326
J. Hofmann, F. Blanc, M. Krause, F. Wirth, J. Fleischer
As the efficiency of electric power trains in hybrid electric vehicles should be increased and at the same time the manufacturing costs reduced, different motor designs and production concepts need to be considered. Because of the nearly sinusoidal magnetic field inside, the stator design with distributed windings, which is typically produced with the insert technique, is technically preferred. The insert technique offers a high productivity because the complete winding assembling process can be done in one step. This results in the fact, that nearly 80% of all electric motors worldwide have distributed windings. In order to enhance the possibilities for distributed windings with the insert technique, the current fill factor needs to be improved. Due to the fact that the actual wire placement cannot be measured und thus not optimized, a simulative approach with a multi-body simulation is used to understand the process interactions between the wires, the stator groove and the tool. This approach will be presented in this paper.
为了提高混合动力汽车的动力系统效率,同时降低制造成本,需要考虑不同的电机设计和生产理念。由于内部磁场接近正弦,因此通常采用插入技术生产的分布式绕组定子设计在技术上是首选的。由于整个卷绕装配过程可以在一步内完成,因此插入技术提供了高生产率。这导致了全世界近80%的电动机都采用分布式绕组。为了提高用插入技术实现分布式绕组的可能性,需要改进电流填充系数。由于实际导线位置无法测量,因此无法优化,因此采用多体模拟的模拟方法来了解导线,定子槽和工具之间的过程相互作用。本文将介绍这种方法。
{"title":"Simulation of the assembly process of the insert technique for distributed windings","authors":"J. Hofmann, F. Blanc, M. Krause, F. Wirth, J. Fleischer","doi":"10.1109/EDPC.2016.7851326","DOIUrl":"https://doi.org/10.1109/EDPC.2016.7851326","url":null,"abstract":"As the efficiency of electric power trains in hybrid electric vehicles should be increased and at the same time the manufacturing costs reduced, different motor designs and production concepts need to be considered. Because of the nearly sinusoidal magnetic field inside, the stator design with distributed windings, which is typically produced with the insert technique, is technically preferred. The insert technique offers a high productivity because the complete winding assembling process can be done in one step. This results in the fact, that nearly 80% of all electric motors worldwide have distributed windings. In order to enhance the possibilities for distributed windings with the insert technique, the current fill factor needs to be improved. Due to the fact that the actual wire placement cannot be measured und thus not optimized, a simulative approach with a multi-body simulation is used to understand the process interactions between the wires, the stator groove and the tool. This approach will be presented in this paper.","PeriodicalId":121418,"journal":{"name":"2016 6th International Electric Drives Production Conference (EDPC)","volume":"2946 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2016-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"127453835","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 10
期刊
2016 6th International Electric Drives Production Conference (EDPC)
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