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Economic assessment of cellulase production in batch and semi-batch solid state fermentation processes 间歇和半间歇固态发酵生产纤维素酶的经济性评价
IF 2.3 4区 工程技术 Q1 Engineering Pub Date : 2023-03-22 DOI: 10.1093/ijlct/ctad009
A. Taiwo, Andykan Tom-James, P. Musonge
The vast range of applications for enzymes in the production of biofuels has led to a major increase in market demand in recent years. Cellulase's high cost and poor catalytic efficiency are two key barriers to the industrial usage of lignocellulosic biomass as feedstocks for fuels in biorefineries. In this study, the economic evaluation of cellulase production in solid-state fermentation was done by designing two process routes (batch and semi-batch) to optimize the process. SuperPro Designer Software has been used to create a process model that assessed the economics of fermentation operations while Monte Carlo Software was used to conduct the sensitivity analysis investigation. The impacts of cellulase yield, productivity, aeration rate, and specific power input on the unit production cost (UPC) of cellulase enzyme were studied. The batch procedure requires more sterilized air for the aerobic fermentation process than the semi-batch approach, according to the results. In comparison to the batch fermentation process, the semi-batch approach had a payback period of less than 2 years, an internal rate of return of 39.14%, and a net present value of $142,089,000. The semi-batch process approach has a higher economic feasibility when compared with the batch fermentation process since it is more certain to attain its base case value of UPC at the maximum. This research was key to developing a process pathway that reduces cellulase production costs in solid state fermentation while improving market supply for its use in a biorefinery to produce sustainable fuel.
近年来,酶在生物燃料生产中的广泛应用导致了市场需求的大幅增长。纤维素酶的高成本和低催化效率是阻碍木质纤维素生物质作为生物炼制燃料原料在工业上使用的两个关键障碍。本研究通过设计两种工艺路线(分批和半分批)对固态发酵生产纤维素酶的工艺进行优化,对其进行了经济评价。SuperPro Designer软件已用于创建一个评估发酵操作经济性的过程模型,而蒙特卡罗软件则用于进行敏感性分析调查。研究了纤维素酶产量、生产率、通气率和比功率输入对纤维素酶单位生产成本的影响。根据研究结果,与半分批方法相比,分批方法需要更多的无菌空气用于好氧发酵过程。与分批发酵工艺相比,半分批方法的回收期不到2年,内部回报率为39.14%,净现值为142089000美元。与分批发酵工艺相比,半分批工艺方法具有更高的经济可行性,因为它更确定最大限度地达到其UPC的基本情况值。这项研究是开发一种工艺途径的关键,该工艺途径可以降低固态发酵中纤维素酶的生产成本,同时提高其在生物精炼厂生产可持续燃料的市场供应。
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引用次数: 2
Thermal optimization research of vertical tube climbing film desalination system 竖管爬升膜海水淡化系统的热优化研究
IF 2.3 4区 工程技术 Q1 Engineering Pub Date : 2023-03-22 DOI: 10.1093/ijlct/ctad029
Yong Yang, Xiaotong Ren, Yiqiao Li, Dayuan Yuan, Yali Guo, Kun Zhang, S. Shen
Based on the pinch theory and energy cascade utilization principle, the performance of a multi effect shipboard vertical tube climbing film desalination system combined thermal vapour compression with different preheating configuration has been analyzed. The mathematical model is established for thermodynamic simulation, in which various thermodynamic losses caused by boiling point elevation and pressure drop are considered, and the effective heat transfer temperature difference and temperature difference of hot side are used to analyze the influences of heating steam temperature, final effect evaporation temperature, and concentration ratio on thermal performance including gained output ratio (GOR), specific heat transfer area for different preheating configuration. The results show that the internal average effective heat transfer temperature difference determines characteristics of multi-effect distillation system. While for system with similar average effective heat transfer temperature, the temperature difference of hot side is the controlling parameter. And the energy cascade utilization principle shows the controlling attribute in multi-effect distillation thermodynamic system, as GOR is improved mainly due to utilization of the secondary energy and residual energy of the heating steam for preheating process.
基于夹点理论和能量梯级利用原理,分析了热蒸汽压缩与不同预热配置相结合的多效船用垂直管爬升膜海水淡化系统的性能。建立数学模型进行热力学模拟,考虑沸点标高和压降造成的各种热力学损失,利用有效换热温差和热侧温差分析加热蒸汽温度、最终效果蒸发温度、浓缩比对获得输出比(GOR)等热工性能的影响。不同预热配置的比传热面积。结果表明,内部平均有效换热温差决定了多效精馏系统的性能。而对于平均有效换热温度相近的系统,热侧温差为控制参数。能量梯级利用原理在多效蒸馏热力学系统中显示出控制属性,GOR的提高主要是利用了预热过程中加热蒸汽的二次能和余能。
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引用次数: 0
Research on cold chain logistics optimization model considering low carbon emissions 考虑低碳排放的冷链物流优化模型研究
IF 2.3 4区 工程技术 Q1 Engineering Pub Date : 2023-03-22 DOI: 10.1093/ijlct/ctad021
Ning Tao, Han Yumeng, Fu Meng
Cold chain logistics distribution orders have increased due to the impact of COVID-19. In view of the increasing difficulty of route optimization and the increase of carbon emissions in the process of cold chain logistics distribution, a mathematical model for route optimization of cold chain logistics distribution vehicles with minimum comprehensive cost is established by considering the cost of carbon emission intensity comprehensively in this paper. The main contributions of this paper are as follows:1.An improved hybrid ant colony algorithm is proposed, which combined simulated annealing algorithm to get rid of the local optimal solution.2. Chaotic mapping is introduced in pheromone update to accelerate convergence and improve search efficiency. The effectiveness of the proposed method in optimizing cold chain logistics distribution path and reducing costs is verified by simulation experiments and comparison with the existing classical algorithms.
由于新冠肺炎的影响,冷链物流配送订单有所增加。针对冷链物流配送过程中路线优化难度的增加和碳排放量的增加,本文综合考虑碳排放强度成本,建立了综合成本最小的冷链物流物流配送车辆路线优化数学模型。本文的主要贡献如下:1.提出了一种改进的混合蚁群算法,该算法结合模拟退火算法来去除局部最优解。在信息素更新中引入混沌映射,以加速收敛,提高搜索效率。通过仿真实验和与现有经典算法的比较,验证了该方法在优化冷链物流配送路径和降低成本方面的有效性。
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引用次数: 2
Similarity characteristics of qualitative and quantitative regulation for adjustable ejector 可调喷射器定性和定量调节的相似性特征
IF 2.3 4区 工程技术 Q1 Engineering Pub Date : 2023-03-22 DOI: 10.1093/ijlct/ctad030
Yong Yang, Xiaotong Ren, Yiqiao Li, Ning Wang, Kun Zhang, Shengqiang Shen
In the new era of ejector technology entering into system scale from device scale. The methodology of regulation mode of adjustable ejector has been summarized in the paper. The similarity characteristics of qualitative and quantitative regulation under different operating modes are researched. The results show that both quantitative and quantitative regulation have the characteristics of "constant capacity". Three different “constant capacity” phenomena in ejector have been found, and the similarity indicates that the turbulent flow in ejector has some statistical invariances in form of mass flow rate of jetting flow. The ejector has the similar entrainment ability by increasing primary pressure by 43% in qualitative regulation mode or enlarging the nozzle throat opening by 47% in quantitative regulation mode under critical mode with similar under-expanded state. The advantages of adjustable ejector have been promoted, especially ±5% regulation accuracy or really constant regulation ability, discharging improved ability by 80% in flow rate or 10% in pressure lifting ability in subcritical mode, or primary flow rate saving ability by 25% or 13% in pressure lifting ability in critical mode.
在喷射器技术从设备规模进入系统规模的新时代。总结了可调引射器的调节方式方法。研究了不同运行模式下定性和定量调节的相似性特征。结果表明,无论是定量调控还是定量调控,都具有“恒容量”的特征。在喷射器中发现了三种不同的“恒容”现象,其相似性表明,喷射器中的湍流以喷射流的质量流量形式具有一些统计不变量。喷射器具有相似的夹带能力,在定性调节模式下将一次压力增加43%,在定量调节模式下,在临界模式下将喷嘴喉部开口扩大47%,在类似的膨胀状态下。提高了可调引射器的优点,特别是±5%的调节精度或真正的恒定调节能力,亚临界模式下流量提高80%或升压能力提高10%,临界模式下升压能力降低25%或13%的一次流量。
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引用次数: 0
Optimization of solid oxide fuel cell power generation voltage prediction based on improved neural network 基于改进神经网络的固体氧化物燃料电池发电电压预测优化
IF 2.3 4区 工程技术 Q1 Engineering Pub Date : 2023-03-22 DOI: 10.1093/ijlct/ctad028
Liming Wei, Yixuan Wang
This paper proposes a method for predicting the generation voltage of a solid oxide fuel cell based on the data results of a stand-alone solid oxide fuel single cell (SOFC) simulation model under ideal conditions, with the aim of improving the generation efficiency and extending the service life of the solid oxide fuel cell. In this paper, a modified BP neural network algorithm is used to improve the prediction accuracy of the solid oxide fuel cell generation voltage by using the whale algorithm to optimize the BP neural network model to improve its convergence and achieve the effect of improving the prediction accuracy. Firstly, the characteristics of the independent solid oxide fuel cell are introduced and simulated. Second, the long short-term memory network model (LSTM), linear regression network model and BP neural network are simulated and compared, and the results show that the BP neural network prediction model is more accurate and can be optimized and improved. Finally, the BP neural network is optimized and simulated using the whale algorithm, and the simulation results show that the method has better convergence and higher prediction accuracy than the traditional BP neural network prediction model.
本文提出了一种基于独立固体氧化物燃料单电池(SOFC)仿真模型在理想条件下的数据结果预测固体氧化物燃料电池发电电压的方法,旨在提高固体氧化物燃料电池的发电效率,延长其使用寿命。本文采用改进的BP神经网络算法,利用鲸鱼算法对BP神经网络模型进行优化,提高其收敛性,达到提高预测精度的效果,提高固体氧化物燃料电池发电电压的预测精度。首先对独立固体氧化物燃料电池的特性进行了介绍和仿真。其次,对长短期记忆网络模型(LSTM)、线性回归网络模型和BP神经网络模型进行了仿真比较,结果表明BP神经网络预测模型更加准确,可以进行优化和改进。最后,利用whale算法对BP神经网络进行了优化和仿真,仿真结果表明,该方法比传统BP神经网络预测模型具有更好的收敛性和更高的预测精度。
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引用次数: 0
Experimental Investigations into Thermal Performance of Phase Change Emulsion in a Fin-and-tube Heat Exchanger 翅片管换热器中相变乳液热性能的实验研究
IF 2.3 4区 工程技术 Q1 Engineering Pub Date : 2023-03-22 DOI: 10.1093/ijlct/ctad001
Cai-jie Wei, Jingjing Shao, J. Darkwa
Phase change emulsions (PCMEs) are always identified as potential working fluids that could be used to reduce circulating pump energy consumption in chill water air conditioning systems. But how PCME behaves in a fin-and-tube heat exchanger is still unclear, which limited the application of such material. The paper focused on experimental studies of performance of a novel PCME, named as PCE-10, in a fin-andtube heat exchanger. The research analyzed heat transfer and flow behavior in fin-and-tube heat exchangers and the experimental results are compared with numercial studies published. Both studies showed that PCE-10 had its advantages as a cold storage medium, as PCE-10 did help to improve the heat transfer rate of heat exchanger by factor of 1.1-1.3 at the same flow rate compared with water.
相变乳剂(PCMEs)一直被认为是一种潜在的工作流体,可用于降低冷水空调系统中循环泵的能耗。但PCME在翅片管式换热器中的表现尚不清楚,这限制了这种材料的应用。本文对新型PCME PCE-10在翅片管换热器中的性能进行了实验研究。本文对翅片管式换热器的传热和流动特性进行了分析,并将实验结果与已有的数值研究结果进行了比较。两项研究都表明PCE-10作为冷库介质有其优势,在相同流量下,与水相比,PCE-10确实能将换热器的换热率提高1.1-1.3倍。
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引用次数: 1
Application of sustainable smart manufacturing technologies and toolkits in the automotive industry 可持续智能制造技术和工具包在汽车行业的应用
IF 2.3 4区 工程技术 Q1 Engineering Pub Date : 2023-03-22 DOI: 10.1093/ijlct/ctad023
V. Inyang, G. Kanakana, O. Laseinde
A more rapid development of smart manufacturing system (SMS) within the automotive industry will significantly promote its competitiveness which is essential to the economic sustainable development of South Africa. From recent research studies, the automotive sector contributes over 7% to the annual gross domestic product (GDP) of South Africa and its sustainability is important to the segment through SMS. Thus, the SMS deserves greater focus from the Government and the industry. Smart manufacturing technology utilises machines and tools which are interconnected for the improvement of manufacturing system and energy optimization. The benefits of SMS include cost reduction, increased productivity, product customization, resources efficiency, and minimization of negative environmental impacts. Globally, the automotive industry puts significant emphasis on SMS, considering the on-going substantial initiatives. In order to achieve SMS, ultramodern technologies in different areas, varying from Cyber-Physical Systems (CPS), smart sensors, complex and large data analytics, Internet of things (IoT), cloud manufacturing, and to additive manufacturing, energy reduction, and hologram, are being established and employed in manufacturing locations. Therefore, this study is aimed at technologies and toolkits development that will increase the implementation and responsiveness of SMS among automotive manufacturers and supports decision-makers in planning better Smart Manufacturing Systems capabilities.
汽车行业智能制造系统(SMS)的快速发展将大大提高其竞争力,这对南非的经济可持续发展至关重要。根据最近的研究,汽车行业对南非年国内生产总值(GDP)的贡献率超过7%,其可持续性通过SMS对该细分市场至关重要。因此,SMS值得政府和行业更加关注。智能制造技术利用相互连接的机器和工具来改善制造系统和能源优化。SMS的好处包括降低成本、提高生产力、产品定制、资源效率和最大限度地减少负面环境影响。在全球范围内,考虑到正在进行的实质性举措,汽车行业非常重视短信。为了实现SMS,不同领域的超现代技术,从网络物理系统(CPS)、智能传感器、复杂和大数据分析、物联网(IoT)、云制造,到增材制造、节能和全息图,正在制造地点建立和应用。因此,本研究旨在开发技术和工具包,以提高SMS在汽车制造商中的实施和响应能力,并支持决策者规划更好的智能制造系统能力。
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引用次数: 1
Supply chain decision-making and coordination for joint investment in cost and carbon emission reduction 成本和碳减排联合投资的供应链决策与协调
IF 2.3 4区 工程技术 Q1 Engineering Pub Date : 2023-03-21 DOI: 10.1093/ijlct/ctad013
Ping Shi, X. Chen
In the era of low-carbon economy, it is an important measure for enterprises to respond to changes in the external environment by actively investing in various low-carbon technologies to reduce their carbon emissions. However, in real life, simply focusing on one kind of technology investment may not be able to perfectly achieve the established goals of enterprises, and more often, enterprises will adopt a strategy of multiple technology investment. Therefore, in view of this practical activity, this paper considers that manufacturers invest in two innovative activities: reducing production costs and improving emission reduction. The results of this study show that the increase in the carbon trading price will stimulate the motivation of enterprises to carry out low-carbon technologies innovation, which is conducive to the realization of the government’s carbon emission reduction target. Under centralized decision-making, the R&D investment of enterprises will not achieve immediate results, and the carbon emissions of enterprises under centralized decision-making are relatively high compared with those under decentralized decision-making. The improvement of consumers’ low-carbon awareness will enhance the driving force of enterprises’ low-carbon technologies innovation, although it will not reduce the total carbon emissions of enterprises.
在低碳经济时代,企业通过积极投资各种低碳技术来减少碳排放,是应对外部环境变化的重要举措。然而,在现实生活中,仅仅专注于一种技术投资可能无法完美实现企业的既定目标,更多时候,企业会采取多种技术投资的策略。因此,针对这一实践活动,本文认为制造商投资于两项创新活动:降低生产成本和提高减排水平。研究结果表明,碳交易价格的上涨将激发企业进行低碳技术创新的动力,有利于政府碳减排目标的实现。在集中决策下,企业的研发投入不会立竿见影,集中决策下的企业碳排放量与分散决策下的相比相对较高。消费者低碳意识的提高,虽然不会降低企业的碳排放总量,但会增强企业低碳技术创新的动力。
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引用次数: 1
Experimental investigation on flow condensation pressure drop of R134a inside the micro-fin tube at high mass flux 高质量流量下R134a微翅片管内流动冷凝压降的实验研究
IF 2.3 4区 工程技术 Q1 Engineering Pub Date : 2023-03-21 DOI: 10.1093/ijlct/ctad016
Q. Fuqiang, X. Taoping, Dugui He, D. Juanli
To clarify the influencing mechanisms of the experimental condition and the tube structure on the pressure drop of heat transfer fluid, the two-phase flow condensation pressure drop of R134a inside the micro-fin tube was experimental studied at high mass flux, which is different from other conventional researches. The experimental result shows the pressure drop is proportional to mass flux and fin helical angle, and is inversely proportional to condensation temperature and coolant Reynolds number. Moreover, the experimental data of pressure drop was compared with the predicted value of some existing correlations for the micro-fin tube. It can be found that correlations of Cavallini et al, Han et al and Haraguchi et al show a good prediction effect with the mean relative deviation of 13.89%, 16.08% and -2.19%, respectively. Correlations of Pierre/0.053, Kedzierski et al and Choi et al all underestimate most of the experimental data of the pressure drop inside the tube, and their prediction deviations are greater than 10%. That is, the application effect of the separated flow model is better than that of the homogeneous flow model. Finally, the Kedzierski et al correlation was improved to realize a high-precision prediction of the fluid flow mechanism inside the tube. Because the prediction deviation of the improved correlation between the experimental value and the predicted value was greatly reduced, its prediction deviation is less than 10% for R134a and R410A, therefore, it can be say the improved correlation has a good predictive results for the pressure drop.
为了阐明实验条件和管结构对传热流体压降的影响机理,与其他常规研究不同,在高质量流量下对R134a在微翅片管内的两相流冷凝压降进行了实验研究。实验结果表明,压降与质量流量和翅片螺旋角成正比,与冷凝温度和冷却剂雷诺数成反比。此外,将微翅片管压降的实验数据与一些现有关联式的预测值进行了比较。可以发现,Cavallini等人、Han等人和Haraguchi等人的相关性显示出良好的预测效果,平均相对偏差分别为13.89%、16.08%和-2.19%。Pierre/0.053、Kedzierski等人和Choi等人的相关性都低估了管内压降的大部分实验数据,其预测偏差大于10%。也就是说,分离流模型的应用效果优于均匀流模型。最后,改进了Kedzierski等人的相关性,实现了对管内流体流动机制的高精度预测。由于实验值与预测值之间的改进相关性的预测偏差大大降低,其对R134a和R410A的预测偏差小于10%,因此,可以说改进相关性对压降具有良好的预测结果。
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引用次数: 0
Preparation of water-quenched manganese slag and fly ash ultrafine mineral admixture and its application in UHPC 水淬锰渣和粉煤灰超细矿物掺合料的制备及其在UHPC中的应用
IF 2.3 4区 工程技术 Q1 Engineering Pub Date : 2023-03-20 DOI: 10.1093/ijlct/ctac143
Hang Li, Yang Ming, Ling Li, Ping Chen, Zhanqiang Zhang, Li-bo Zhou, Juntong Li, Kai Yao, Linan Dun
In this paper, S95 grade ultrafine mineral admixture was prepared by water quenched manganese slag and fly ash 1:1 compound mechanical ball milling to a specific surface area of 714 m2/kg. Its activity index was 86.8% at 7d and 96.3% at 28d. The S95 ultrafine mineral admixture prepared by ball milling has the characteristics of small particle size, high specific surface and high activity. Mixing with powders of different particle sizes, such as cement and silica fume, is helpful to improve particle gradation, reduce its pore structure and increase its compacting property for UHPC whose raw materials are fine aggregate. Ultra-high performance concrete (UHPC) was prepared by using the obtained ultrafine mineral admixture based on orthogonal test. The effects of different factors on the workability, mechanical properties, hydration heat and microstructure of UHPC were studied. The results show that when the silica fume content is 10%, the mineral admixture content is 10%, the binder-sand ratio is 1.1, and the water-binder ratio is 0.17, the fluidity of UHPC slurry can reach 261 mm, the compressive strength of 7d and 28d age can reach 128 MPa and 154.6 MPa, respectively. The hydration heat release of cementitious materials in 3d was 139.8 J/g. In terms of solid waste resource utilization, S95 grade ultrafine mineral admixture prepared by water-quench manganese slag and fly ash can replace 10% silica fume for the preparation of UHPC. It can not only solve the utilization problem of high added value of water quench manganese slag, but also reduce the preparation cost of UHPC to a certain extent.
本文采用水淬锰渣与粉煤灰1:1复合机械球磨法制备了S95级超细矿物掺合料,比表面积为714 m2/kg。7d和28d的活性指数分别为86.8%和96.3%。采用球磨法制备的S95超细矿物掺合料具有粒径小、比表面积高、活性高等特点。对于以细骨料为原料的UHPC,掺入水泥、硅灰等不同粒径的粉体,有利于提高颗粒级配,减小孔隙结构,提高压实性能。利用所获得的超细矿物掺合料进行正交试验,制备了超高性能混凝土。研究了不同因素对UHPC和易性、力学性能、水化热及微观结构的影响。结果表明:当硅灰掺量为10%、矿物掺量为10%、胶砂比为1.1、水胶比为0.17时,UHPC料浆的流动性可达261 mm, 7d和28d龄期抗压强度分别可达128 MPa和154.6 MPa。胶凝材料三维水化热释放量为139.8 J/g。在固废资源化利用方面,以水淬锰渣与粉煤灰配制的S95级超细矿物掺合料可替代10%的硅灰制备UHPC。既能解决水淬锰渣高附加值的利用问题,又能在一定程度上降低UHPC的制备成本。
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引用次数: 2
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International Journal of Low-carbon Technologies
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