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Initial study on solar process heat for South African sugar mills 南非糖厂太阳能制热的初步研究
IF 0.3 4区 农林科学 Q4 Agricultural and Biological Sciences Pub Date : 2016-01-01 DOI: 10.18086/eurosun.2016.02.14
S. Hess, H. Beukes, G. Smith, F. Dinter
Solar thermal (ST) systems for the South African (SA) sugar industry could reduce coal consumption in the boilers and partly replace bagasse (pressed sugar cane fibres) as a heating fuel. Based on the heat and mass balance of a representative sugar mill, the most promising solar heat integration points were identified and preranked according to their potential energetic and economic benefits. The identified opportunities for solar process heat (SPH) are the generation of live steam and exhaust steam, the pre-heating of boiler feed water, the drying of bagasse and raw sugar, and the heating of clear juice. Without additional thermal storage, ST systems can supply between 12 and 27 % of the heat demand of these processes. The estimated levelized costs of heat (LCOH) for the SPH systems range from 2.57 Eurocent/kWh (0.42 ZAR/kWh) for solar drying of raw sugar during the crushing season (CS) to 4.57 Eurocent/kWh (0.75 ZAR/kWh) for all-year solar live steam generation. This study assumes that SPH has to compete with coal, which is the cheapest energy source in SA, to replace bagasse. Using current coal prices and past price increase rates, the estimated achievable internal rate of return (IRR) for solar live steam generation is 4.6 % if the steam can be used during the whole year, e.g. for electricity export. The highest IRR of 9.1 % is expected for sugar drying during the crushing season.
南非制糖业的太阳能热能系统可以减少锅炉中的煤炭消耗,并部分取代甘蔗渣(压榨的甘蔗纤维)作为加热燃料。以某代表性糖厂的热平衡和物质平衡为基础,根据其潜在的能源效益和经济效益,确定了最有前途的太阳能热集成点,并对其进行了排序。已确定的太阳能过程热(SPH)的机会是产生活蒸汽和排气蒸汽,锅炉给水的预热,甘蔗渣和原糖的干燥,以及透明果汁的加热。无需额外的储热,ST系统可以提供这些过程中12%至27%的热量需求。SPH系统的估计平均热量成本(LCOH)范围从粉碎季节(CS)太阳能干燥原糖的2.57欧分/千瓦时(0.42 ZAR/kWh)到全年太阳能热蒸汽发电的4.57欧分/千瓦时(0.75 ZAR/kWh)。本研究假设SPH必须与南非最便宜的能源煤炭竞争,以取代甘蔗渣。根据目前的煤炭价格和过去的价格涨幅,如果太阳能蒸汽发电可以全年使用,例如用于电力出口,估计可实现的内部收益率(IRR)为4.6%。压榨季节的干糖IRR最高,预计为9.1%。
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引用次数: 2
Influence of thin juice pH management on thick juice color in a factory utilizing weak cation thin juice softening 弱阳离子稀汁软化厂稀汁pH值管理对浓汁色泽的影响
IF 0.3 4区 农林科学 Q4 Agricultural and Biological Sciences Pub Date : 2011-03-02 DOI: 10.5274/ASSBT.2011.66
C. Rhoten
In beet sugar factories utilizing weak cation thin juice softening, soda ash addition to thin juice is utilized to pre-soften the juice to a suitable feed hardness for supply to the weak cation reactors. Generally, there is addition of 50% caustic solution downstream of the weak cation reactors to counter the effect of H + bleed from the freshly regenerated weak cation resin during the reactor service cycle. If not precisely controlled, the post-reactor re-alkalization of the thin juice may result in over-alkalization of thin juice leading to pH rise in evaporation and an associated color rise in the juice during evaporation. The subject investigation was undertaken for the purpose of optimizing the pre-softening of thin juice while also achieving overall optimum pH management thus avoiding juice over-alkalization and the resulting associated color rise in process juices during juice concentration. A means of pre-alkalization control was developed and implemented satisfying both the pre-softening and the overall juice alkalization requirements leading to the complete elimination of the use of liquid caustic for post-reactor re-alkalization and the elimination of excessive color rise in evaporation. Optimum juice pH targets for minimum color rise in concentration are identified resulting in minimum thick juice color and invert concentration while meeting the competing juice processing requirements for the production of soft thin juice.
在利用弱阳离子稀汁软化的甜菜糖厂中,利用在稀汁中添加纯碱来预软化汁至合适的饲料硬度,以供弱阳离子反应器使用。一般在弱阳离子反应器下游添加50%的苛性碱溶液,以抵消新再生弱阳离子树脂在反应器使用周期中H +渗出的影响。如果不能精确控制,反应后稀汁的再碱化可能导致稀汁的过度碱化,导致蒸发时pH值升高,蒸发过程中果汁的颜色也随之升高。本课题研究的目的是优化稀汁的预软化,同时也实现整体最佳pH管理,从而避免果汁过度碱化和在果汁浓缩过程中产生的加工果汁的相关颜色上升。开发并实施了一种既能满足预软化要求又能满足果汁整体碱化要求的预碱化控制方法,从而完全消除了反应器后再碱化使用液体苛性碱的情况,并消除了蒸发时色升过高的问题。确定了最小颜色上升浓度的最佳果汁pH值目标,从而在满足生产软稀果汁的竞争性果汁加工要求的同时,使果汁颜色和反相浓度最小。
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引用次数: 0
Fractal applications for sugar decolorization processes. 分形在糖脱色过程中的应用。
IF 0.3 4区 农林科学 Q4 Agricultural and Biological Sciences Pub Date : 2009-02-25 DOI: 10.5274/ASSBT.2009.78
O. Tzschaetzsch
Ion exchange decolorization to date plays no significant role in white sugar production from sugar beet. An increasing demand for high performance decolorization equipment in the refining and liquid sugar industry has pushed ion exchange resin manufacturers to improve selectivity, kinetics, color uptake capacity and cycle lifetime of their products. Fractal processing equipment allows for the best possible utilization of the advantages of the enhanced resins resulting in extremely effective and compact systems. In conjunction with nanofiltration systems the demand for water and salt as well as the waste water production are significantly reduced. Thick juice or molasses desugarisation extract are disposing of very high colors in comparison to typical cane liquors. Trials to decolorize these products in fractal decolorizing systems have proved successful thus representing a backup or alternative for existing unit operations. The flow turndown ratios of fractals allow for the combination of high throughput thin juice softeners and comparably low flow syrup decolorization applications in one dual-use installation helping to further improve economics.
迄今为止,离子交换脱色在甜菜白糖生产中没有显著作用。精炼和液糖行业对高性能脱色设备的需求日益增长,促使离子交换树脂制造商提高其产品的选择性、动力学、吸色能力和循环寿命。分形处理设备允许最好地利用增强树脂的优势,从而产生非常有效和紧凑的系统。与纳滤系统相结合,对水和盐的需求以及废水的产生大大减少。浓汁或糖蜜脱糖提取物处理非常高的颜色与典型的甘蔗酒相比。在分形脱色系统中对这些产品进行脱色的试验证明是成功的,因此代表了现有单元操作的备用或替代方案。分形的流量递减比允许高通量稀汁软化剂和相对低流量糖浆脱色应用在一个两用装置中结合使用,有助于进一步提高经济效益。
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引用次数: 0
Reducing generation of biogenic hydrogen sulfide in sugar wastewaters 减少糖废水中生物硫化氢的产生
IF 0.3 4区 农林科学 Q4 Agricultural and Biological Sciences Pub Date : 2009-02-25 DOI: 10.5274/ASSBT.2009.71
Rakesh Govind, D. Ferguson
In the manufacture of beet sugar, improving discharge water quality is a key objective for effective reuse of water for irrigation purposes. Problems associated with the discharge water includes generation of odors from biogenic hydrogen sulfide and ammonia, sludge buildup in ponds used for water retention and treatment due to precipitation of metal sulfides, and inadequate water discharge quality, in terms of total nitrogen, ammonia, fecal coliforms count, and phosphorus concentrations. Methods used to improve water quality have focused mainly on either adding chemicals to minimize odor generation, which cause toxicity issues in the discharge water or to add external aeration, which increases dissolved oxygen concentration in the water and improves aerobic treatment rates, but increases power expenditure and hence operating cost. In this paper, use of a biocatalyst solution containing enzymes has been tested in the laboratory and at field-scale. Enzymes function by inhibiting the growth of sulfate reducing bacteria (SRBs) which are responsible for biogenic hydrogen sulfide generation. Experimental and field results show that the enzyme solution tested, ZymeOut, virtually eliminates the generation of biogenic hydrogen sulfide and introduces no water toxicity, unlike conventional biocides. It also reduces the occurrence of biofilms, improves water clarity in lagoons and significantly reduces metal sulfide sludge precipitation.
在甜菜糖生产中,改善排放水质是有效再利用灌溉用水的关键目标。与排放水相关的问题包括由生物硫化氢和氨产生的气味,由于金属硫化物的沉淀而在用于保水和处理的池塘中形成污泥,以及总氮、氨、粪便大肠菌群数量和磷浓度方面的排放水质量不合格。用于改善水质的方法主要集中在添加化学物质以减少气味的产生(这会导致排放水中的毒性问题)或添加外部曝气(这会增加水中溶解氧浓度并提高好氧处理率),但会增加电力消耗,从而增加运营成本。在本文中,已在实验室和现场规模上测试了含有酶的生物催化剂溶液的使用。酶的作用是抑制硫酸盐还原菌(SRBs)的生长,而硫酸盐还原菌是产生生物硫化氢的细菌。实验和现场结果表明,与传统杀菌剂不同,所测试的酶溶液ZymeOut几乎消除了生物硫化氢的产生,并且不会产生水毒性。它还减少了生物膜的发生,提高了泻湖水的清晰度,并显着减少了金属硫化物污泥的沉淀。
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引用次数: 0
American Crystal Sugar's experiences with a Putsch® Jet Wash Roller Table. 美国水晶糖的Putsch®喷射洗滚轮表的经验。
IF 0.3 4区 农林科学 Q4 Agricultural and Biological Sciences Pub Date : 2009-01-01 DOI: 10.5274/ASSBT.2009.65
Kevin Bloom, T. Mcgillivray, Heather Jarski, S. Seaborn
This paper reviews the operating success and problems of the Putsch ® Jet Wash Roller Table elicited at the American Crystal Sugar's plant in Minnesota. The economic justification of the spray table was that it reduced sugar loss from lower residence time. Intangible benefits included better separation of flume water from beets. Problems were identified with clarified water supply to the spray nozzles and the impact it has on beet washing. The main benefits sited in this paper from the installation of the spray table were increased beet washing effectiveness, reduced flume water carryover, and reduced sugar loss to flume.
本文综述了Putsch®喷洗滚筒工作台在美国冰糖公司明尼苏达州工厂的运行成功和存在的问题。喷雾台面的经济理由是,它减少了糖的损失,减少了停留时间。无形的好处包括更好地将水槽中的水从甜菜中分离出来。确定了向喷嘴提供澄清水的问题及其对甜菜洗涤的影响。本文认为,安装喷淋台的主要好处是提高了甜菜洗涤效率,减少了水槽的水携带量,减少了水槽的糖损失。
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引用次数: 0
Cane Payment Systems 甘蔗支付系统
IF 0.3 4区 农林科学 Q4 Agricultural and Biological Sciences Pub Date : 2007-11-16 DOI: 10.1002/9780470995358.CH8
M. Todd, Gareth Forber, P. Digges
Cane payment systems play a central role in establishing the incentives that growers and millers face. Not only do they influence heavily the incentives to improve technical efficiency, they also have far-reaching implications for investment decisions. This article analyses the different types of cane payment systems that can be found in cane industries around the world. This includes a discussion of how cane payment systems allocate revenue between growers and millers, and how the incentives embodied in different cane payment systems can influence the technical performance of an industry and the incentives to expand production. In doing so, we demonstrate the far-reaching influence that different cane payment systems have on the world's major sugar industries.
甘蔗支付系统在建立种植者和磨坊主面临的激励机制方面发挥着核心作用。它们不仅对提高技术效率的动机产生重大影响,而且对投资决策也有深远的影响。本文分析了世界各地甘蔗产业中不同类型的甘蔗支付系统。这包括讨论甘蔗支付系统如何在种植者和磨坊主之间分配收入,以及不同甘蔗支付系统所体现的激励如何影响一个产业的技术绩效和扩大生产的激励。在这样做的过程中,我们展示了不同的甘蔗支付系统对世界主要制糖业的深远影响。
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引用次数: 16
Evaluation of XBEEJTM, an enhanced sugarbeet priming system 增强型甜菜诱导系统XBEEJTM的评价
IF 0.3 4区 农林科学 Q4 Agricultural and Biological Sciences Pub Date : 2007-02-28 DOI: 10.5274/ASSBT.2007.25
Randall L. Hemb, J. Stewart, L. Hubbell, R. Fogg, Cory J. Guza, D. Wishowski, S. Poindexter
Sugarbeet emergence is a key factor in production management of a sugarbeet crop. Cold soils, soil crusting and other factors can impact speed of emergence. Faster seed germination and stand establishment can increase yield and quality of sugarbeet. Primed seed is used to ensure quicker seed germination and stand establishment. Field trials were established to evaluate XBEET™ seed priming system developed by Germain's Technology Group (GTG). This enhanced priming system was enabled by various technological breakthroughs in seed lot calibration, machinery and process control. Studies were conducted in Minnesota at the Northwest Research and Outreach Center (NWROC) in Crookston as well as at multiple locations in Michigan. The objectives of the studies were to compare XBEET™ treated sugarbeet seed and GTG standard PAT priming treatment with non-primed seed. XBEET™ priming provided superior speed of emergence, final stand, yield and recoverable white sugar per hectare in all trials with PAT being intermediate compared to non-primed seed.
甜菜出苗是甜菜作物生产管理中的一个关键因素。寒冷土壤、土壤结壳等因素会影响出苗速度。加快种子萌发和立林速度可以提高甜菜的产量和品质。带底液的种子用于确保种子更快发芽和立木。建立了田间试验来评估由德国技术集团(GTG)开发的XBEET™种子灌种系统。这种增强的灌浆系统是由种子批次校准、机械和过程控制方面的各种技术突破实现的。研究在明尼苏达州克鲁克斯顿的西北研究和推广中心(NWROC)以及密歇根州的多个地点进行。研究的目的是比较XBEET™处理的甜菜种子和GTG标准PAT预处理与未预处理的种子。在所有试验中,XBEET™启动提供了更快的出苗速度、最终林分、产量和每公顷可采白糖,与未启动的种子相比,PAT处于中间水平。
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引用次数: 3
Crop protection innovations in sugarbeet -Bayer CropScience 甜菜作物保护创新-拜耳作物科学
IF 0.3 4区 农林科学 Q4 Agricultural and Biological Sciences Pub Date : 2007-02-28 DOI: 10.5274/ASSBT.2007.43
K. Thorsness, J. Daniels, D. Maruska, M. Smith, C. Hicks, K. Luff, G. Simkins, J. Martín, K. Watteyne
Bayer CropScience is developing several new innovations for crop protection in sugarbeet. Poncho™ Beta seed-treatment is a new highly systemic insecticide with a wide margin of crop safety. Poncho™ Beta protects against beet leaf hopper (Circulifer tenellus (Baker)), reducing the incidence of curly top virus, and sugarbeet root maggot (Tetanops myopaeformis), wireworm (Limonius californicus (Mannerheim), springtail (Collembola spp.), leaf miner (Pegomya hyoscyami), black bean aphid (Aphis fabae) and other insect pests. Three new emulsifiable concentrate sugarbeet herbicide formulations have been developed. The new formulations provide weed control equivalent to the previous versions of these herbicides at approximately half the volume. However, due to changes in the sugarbeet herbicide market these formulations will not be commercialized. In 2007, Bayer CropScience will offered a new soluble concentrate formulation of Gem®, a strobilurin fungicide, for control of cercospora leaf spot (Cercospora beticola), powdery mildew (Erysiphe polygoni) and suppression of rhizoctonia stem canker (Rhizoctonia solani). During 2008, Bayer CropScience will introduce Proline into the sugarbeet disease control market. Proline® is a new dimension triazole fungicide which will control all three of the before mentioned diseases. When used in rotation with Gem®, Proline® will provide growers with a season long disease control program offering sound resistance management practices.
拜耳作物科学公司正在开发甜菜作物保护方面的几项新创新。Poncho™Beta种子处理剂是一种新型的高度系统性杀虫剂,具有广泛的作物安全性。Poncho™Beta可预防甜菜叶跳虫(Circulifer tenellus (Baker)),减少卷顶病毒和甜菜根蛆(Tetanops myopaeformis)、线虫(Limonius californicus (Mannerheim))、跳尾虫(Collembola spp.)、叶虫(Pegomya hyoscyami)、黑豆蚜(Aphis fabae)等害虫的发生。研制了三种新型的可乳化浓缩甜菜除草剂配方。新配方提供的杂草控制相当于以前版本的这些除草剂的大约一半的体积。然而,由于甜菜除草剂市场的变化,这些配方将不会商业化。2007年,拜耳作物科学将提供一种新的可溶性浓缩制剂Gem®,一种strobilurin杀菌剂,用于控制cercospora叶斑病(cercospora beticola),白粉病(Erysiphe polygoni)和根瘤菌茎溃疡病(rhizoctonia solani)。2008年,拜耳作物科学公司将把脯氨酸引入甜菜病害防治市场。脯氨酸是一种新型的三唑类杀菌剂,能有效控制上述三种疾病。当与Gem®轮流使用时,Proline®将为种植者提供一个长期的疾病控制计划,提供良好的抗性管理实践。
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引用次数: 3
Agriculture information systems for the beet sugar industry 甜菜糖业农业信息系统
IF 0.3 4区 农林科学 Q4 Agricultural and Biological Sciences Pub Date : 2007-02-28 DOI: 10.5274/ASSBT.2007.18
Alan B. Telck
Today, collecting accurate information from growers and delivering meaningful reports is more important than ever for companies in the sugar industry. Near real-time data collection and reporting provides competitive advantage and improves value-added services for sugar companies and their growers. The challenge in the past has been collecting accurate information in a timely and complete fashion so that assessments could be passed onward to growers. Newer computerized technologies and widespread use of the Internet now allows companies to produce agriculture information systems that positively impact production and quality and add value to existing services. Discussed and shown will be some of the technology employed by AgTerra Technologies, Inc. being used in the sugar industry including Internet based forms and reports, Geographic Information Systems (GIS), Pocket PC, and digital pen and paper applications.
如今,对制糖业的公司来说,从种植者那里收集准确的信息并提供有意义的报告比以往任何时候都更加重要。近乎实时的数据收集和报告为制糖公司及其种植者提供了竞争优势,并改善了增值服务。过去的挑战是及时和完整地收集准确的信息,以便将评估结果传递给种植者。新的计算机化技术和互联网的广泛使用现在使公司能够生产农业信息系统,这些系统对生产和质量产生积极影响,并为现有服务增加价值。会议将讨论和展示AgTerra技术公司在制糖业中使用的一些技术,包括基于互联网的表格和报告、地理信息系统(GIS)、袖珍电脑以及数字笔和纸应用。
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引用次数: 0
Microwave technology: An ubiquitous in line measurement instrument for density, total solids, concentration, especially brix in a today sugar factory 微波技术:在今天的糖厂中,用于密度、总固体、浓度,特别是糖度的在线测量仪器
IF 0.3 4区 农林科学 Q4 Agricultural and Biological Sciences Pub Date : 2007-02-28 DOI: 10.5274/ASSBT.2007.78
Karl-Heinz Theisen, I. Geyer
proMtec Theisen GmbH has paid special attention to finding unique solutions to the different needs facing the sugar industry in terms of concentration, density and Brix measurement. The proMtec systems were the first to measure density and concentration in the sugar industry via microwave technology. The microwave concentration measurement is suitable for all types of crystallisation processes in sugar production as well as milk of lime. The proMtec microwave probes and sensors have been widely installed in both beet and cane sugar factories. With the latest developments in sensor technology proMtec is able to measure with high accuracy liquids in pipes and pans with dry substance contents between 0% and 98 %. The proMtec microwave concentration measurement technology and equipment has become universal in pipe and pan applications in sugar production.
proMtec Theisen GmbH特别注重寻找独特的解决方案,以满足制糖行业在浓度,密度和糖度测量方面的不同需求。proMtec系统是第一个通过微波技术测量糖业密度和浓度的系统。微波浓度测量适用于制糖和石灰乳中所有类型的结晶过程。proMtec微波探针和传感器已广泛安装在甜菜和甘蔗糖厂。随着传感器技术的最新发展,proMtec能够高精度测量管道和容器中的液体,干燥物质含量在0%至98%之间。proMtec微波浓度测量技术和设备已在制糖生产的管道和锅中得到普遍应用。
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引用次数: 6
期刊
International Sugar Journal
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