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Structure, properties and oxidation resistance of prospective HfB2–SiC based ceramics 未来HfB2-SiC基陶瓷的结构、性能和抗氧化性
Pub Date : 2020-11-16 DOI: 10.17073/1997-308x-2020-3-41-54
Y. Pogozhev, A. Potanin, S. Rupasov, E. Levashov, V. Volkova, V. Tashev, A. Timofeev
The paper focuses on obtaining a heterophase powdered and sintered ceramics based on hafnium diboride and silicon carbide by combined self-propagating high-temperature synthesis (SHS) and hot pressing (HP). The structure of the synthesized SHS powder consists of hafnium diboride grains and agglomerated polyhedral 2–6 μm silicon carbide grains. The powders obtained had an average particle size of ~10 μm with a maximum value of 30 μm. Phase compositions were identical for the ceramics sintered by hot pressing and the synthesized powder. The resulting compact featured by a high degree of structural and chemical uniformity, porosity of 3.8 %, hardness of 19.8±0.4 GPa, strength of 597±59 MPa, and fracture toughness of 8.8±0.4 MPa·m1/2. Plasma torch testing (PTT) was carried out to determine the oxidation resistance under the influence of a high-enthalpy gas flow. The phase composition and surface microstructure of the compact after testing were investigated. The HP compact demonstrated an outstanding resistance to the high-temperature gas flow at 2150 °С and heat flow density of 5.6 MW/m2 for 300 s. A dense protective oxide layer 30–40 μm thick was formed on the surface of HfB2–SiC ceramics during the plasma torch testing. The layer consisted of a scaffold formed by HfO2 oxide grains with a space between them filled with SiO2–B2O3 amorphous borosilicate glass. The HfB2–SiC SHS composite powder was hot pressed to produce experimental samples of model bushings for the combustion chamber of a low thrust liquid rocket engine designed for PTT in the environment close to actual operating conditions.
采用自蔓延高温合成(SHS)和热压(HP)相结合的方法制备了基于二硼化铪和碳化硅的异相粉末烧结陶瓷。合成的SHS粉体由二硼化铪晶粒和2-6 μm多面体碳化硅晶粒组成。所得粉末的平均粒径为~10 μm,最大粒径为30 μm。热压烧结陶瓷的相组成与合成粉体完全一致。所制得的致密材料具有高度的结构和化学均匀性,孔隙率为3.8%,硬度为19.8±0.4 GPa,强度为597±59 MPa,断裂韧性为8.8±0.4 MPa·m1/2。采用等离子炬测试(PTT)测定了高焓气流影响下材料的抗氧化性能。对试样的相组成和表面组织进行了研究。HP紧凑型在2150°С高温气流和5.6 MW/m2热流密度300 s下表现出出色的抵抗能力。等离子炬测试过程中,在HfB2-SiC陶瓷表面形成了一层30 ~ 40 μm厚的致密氧化保护层。该层由HfO2氧化物颗粒形成的支架组成,它们之间的空间填充了SiO2-B2O3无定形硼硅酸盐玻璃。在接近实际工况的环境下,对HfB2-SiC SHS复合粉末进行热压制备PTT低推力液体火箭发动机燃烧室模型衬套的实验样品。
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引用次数: 1
Synthesis of inorganic cobalt-containing spinel pigments by SHS method SHS法合成无机含钴尖晶石颜料
Pub Date : 2020-06-16 DOI: 10.17073/1997-308x-2020-2-21-28
N. Radishevskaya, A. Nazarova, O. Lvov, N. Kasatsky
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引用次数: 0
Chemical composition and structure of interfacial boundaries in Cr3C2-Ti powder hard alloys after explosive pressing and subsequent heating Cr3C2-Ti粉末硬质合金爆炸压制及后续加热后界面的化学组成及结构
Pub Date : 2020-06-15 DOI: 10.17073/1997-308x-2020-2-4-13
A. Krokhalev, V. Kharlamov, S. V. Kuz’min, V. Lysak
The paper presents the results of studies of the fine structure, chemical and phase composition of boundaries between the components of the Cr 3 C 2 -Ti hard alloy containing 40 wt.% of titanium bond in the state after explosive pressing, as well as after heat treatment. The powder mixture was subjected to shock-wave loading at a heating temperature of 730 °C and pressure of 14 GPa to ensure the maximum compaction and consolidation of the powder mixture without sintering. Compact specimens were heat-treated by heating from 400 to 700 ° С and holding in the oven for 1 hour followed by still air cooling. The equilibrium phase composition was calculated by numerical thermodynamic modeling using Thermo-Calc software. The structure and elemental composition were studied using FEI Quanta 3D and Versa 3D electron microscopes with an integrated focused ion beam system for foil fabrication, as well as FEI Tecnai G2 20F and Titan 80-300 transmission electron microscopes with foil transmission scanning mode. The Bruker D8 Advance diffractometer was used for X-ray phase analysis. It was shown that the formation of strong interfacial boundaries under explosive pressing of titanium and chromium carbide powder mixtures is accompanied by chemical interaction between the components with the formation of boundary layers having a total thickness of about 90 nm. There is a continuous monotonic change in the Cr and Ti content within the transition layer at the almost constant carbon content. The phase composition of layers corresponds to the equilibrium one calculated at the shock-wave compression pressure but it is thermodynamically nonequilibrium under normal conditions. When heated to 400 °C, boundary layers dissolve with the transition of Cr 3 C 2 -Ti hard alloys into a two-phase state. When heated to 700 °C, alternating layers of carbon-depleted chromium carbides (Cr 7 C 3 , Cr 23 C 6 ) and titanium carbide (TiC) form along the interfacial boundaries by carbon diffusion from the original chromium carbide (Cr 3 C 2 ) to titanium.
本文研究了含钛量为40wt .%的cr3c_2 -Ti硬质合金在爆炸压制和热处理状态下的微观组织、组分间的化学成分和相组成。在730℃的加热温度和14 GPa的压力下对粉末混合物进行冲击波加载,以确保粉末混合物在不烧结的情况下最大程度地压实和固结。压实试样通过加热400至700°С,在烘箱中保持1小时,然后静风冷却进行热处理。利用hot - calc软件进行数值热力学模拟,计算平衡相组成。采用集成聚焦离子束系统的FEI Quanta 3D和Versa 3D电子显微镜,以及采用箔透射扫描模式的FEI Tecnai G2 20F和Titan 80-300透射电子显微镜,对其结构和元素组成进行了研究。采用Bruker D8 Advance衍射仪进行x射线相分析。结果表明:在钛和碳化铬混合粉末的爆炸压制下,各组分之间的化学相互作用形成了强界面边界,形成了总厚度约为90 nm的边界层。在碳含量几乎恒定的情况下,过渡层内Cr和Ti含量呈连续单调变化。各层的相组成与冲击波压缩压力下计算的平衡相组成相一致,但在正常条件下是热力学非平衡相。当加热到400℃时,随着cr2o3 -Ti硬质合金向两相态转变,晶界层溶解。当加热到700℃时,碳从原始的碳化铬(c3c2)向钛扩散,沿界面边界形成碳贫碳化铬(c3c3, c23c6)和碳化钛(TiC)交替层。
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引用次数: 0
Synthesis of porous composite material at combustion of titanium and boron powders and nickel-clad aluminum granules 钛硼粉与镍包铝颗粒燃烧合成多孔复合材料
Pub Date : 2020-06-15 DOI: 10.17073/1997-308x-2020-2-44-54
M. Ponomarev, V. Loryan
Self-propagating high-temperature synthesis (SHS) was carried out in the Ni-Al-Ti-B system. The aim of the study was to obtain a composite material with ceramic and intermetallic frameworks and with a developed porous structure in the combustion mode in one process step from the «boron-titanium-large nickel-clad aluminum granules» powder system pressed by sequential batch compaction. The synthesis process featured by a stage nature where a highly exothermic reaction between titanium and boron formed a boride matrix with developed open porosity and acted as a «chemical furnace» to maintain the reaction in clad granules resulting in nickel aluminides. The aluminide melt impregnated the porous diboride matrix. The synthesis stages are reflected in the process thermograms. The final structure of the product features multi-scale porosity characterized by large round pores (~100÷160 μ m in diameter) with the location corresponding to the position of clad granules in the original powder system. Small (0.1-5.0 μ m) and some average-sized (up to 15 μ m) diboride matrix pores are filled with nickel aluminides. The resulting material has a composite structure in analogy with interpenetrating frameworks - ceramic (TiB 2 ) and aluminide (NiAl, Ni 3 Al). The diboride matrix is formed by randomly oriented small hexagonal crystals with a size of mainly ~0.2÷1.0 μm across. Diboride crystalline grains increase in size to 2-6 um in diameter and 0.5-2.0 μm in thickness near the macropores becoming strongly plate-shaped. The main size of intermetallic layers filling the pores between the diboride crystalline grains is ~0.2÷1.0 μm.
在Ni-Al-Ti-B体系中进行了自传播高温合成(SHS)。该研究的目的是通过顺序批量压紧的“硼钛大镍包铝颗粒”粉末系统,在燃烧模式下,在一个工艺步骤中获得具有陶瓷和金属间框架并具有发达多孔结构的复合材料。合成过程的特点是阶段性质,钛和硼之间的高度放热反应形成具有发达开放孔隙的硼化物基体,并充当“化学炉”,以维持包层颗粒中的反应,从而产生镍铝化物。铝化物熔体浸渍多孔二硼化物基体。合成阶段反映在工艺热图中。产品的最终结构具有多尺度孔隙率,其特征是大的圆孔(直径~100÷160 μ m),其位置对应于包覆颗粒在原粉末体系中的位置。细小(0.1 ~ 5.0 μ m)和一些中等大小(15 μ m)的二硼化物基体孔隙被镍铝化物填充。所得材料具有类似于互穿框架的复合结构-陶瓷(tib2)和铝化物(NiAl, ni3al)。二硼化物基体由大小为~0.2÷1.0 μm的随机取向小六边形晶体构成。在大孔附近,二硼化物晶粒的直径增大到2 ~ 6 μm,厚度增大到0.5 ~ 2.0 μm,呈明显的板状。填充二硼化物晶粒间孔隙的金属间层主要尺寸为~0.2÷1.0 μm。
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引用次数: 1
The effect of surfactants on the particle size of iron, cobalt and nickel nanopowders 表面活性剂对铁、钴、镍纳米粉体粒度的影响
Pub Date : 2020-03-14 DOI: 10.17073/1997-308x-2020-22-28
T. H. Nguyen, V. M. Nguyen
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引用次数: 3
Nanoscale nickel containing powders for use in CO and NO2 gas sensors 用于CO和NO2气体传感器的纳米级含镍粉末
Pub Date : 2020-03-14 DOI: 10.17073/1997-308x-2020-65-74
M. V. Kuznetsov, A. V. Safonov, D. A. Bobreshov, O. V. Belousova, I. Morozov
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引用次数: 0
Obtaining of Ti2AlC and Ti3AlC2 MAX phases by SHS with reduction stage 采用还原阶段SHS法制备Ti2AlC和Ti3AlC2 MAX相
Pub Date : 2020-03-14 DOI: 10.17073/1997-308x-2020-36-40
V. Vershinnikov, D. Kovalev
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引用次数: 0
Copper deposition from its sulfate solution onto titanium powder with simultaneous mechanical activation of mixture 用同时机械活化的方法将铜从硫酸盐溶液沉积到钛粉上
Pub Date : 2020-03-14 DOI: 10.17073/1997-308x-2020-4-10
S. Vadchenko, E. Suvorova, N. I. Mukhina, I. Kovalev
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引用次数: 0
Comparison of morphological and structural characteristics of nanopowder particles obtained by natural diamond grinding and detonation synthesis 天然金刚石研磨与爆轰合成纳米粉体的形貌与结构特征比较
Pub Date : 2019-12-15 DOI: 10.17073/1997-308x-2019-4-55-67
P. Sharin, A. V. Sivtseva, S. Yakovleva, M. M. Kopyrin, S. Kuzmin, V. Popov, L. A. Nikiforov
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引用次数: 1
Hard alloy production by SHS compaction in an open die 用开模SHS压实法生产硬质合金
Pub Date : 2019-12-15 DOI: 10.17073/1997-308x-2019-4-21-29
Yu. V. Bogatov
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引用次数: 1
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Izvestiya vuzov. Poroshkovaya metallurgiya i funktsional’nye pokrytiya
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