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Kinetics of dielectric coating formation on iron powders to obtain soft magnetic composite materials 铁粉制备软磁复合材料的介电膜形成动力学
Pub Date : 2019-12-15 DOI: 10.17073/1997-308x-2019-4-44-54
B. Gasanov, V. G. Tamadaev, V. O. Bogachev, E. R. Makhmudova
powders. The study demonstrates the effect of sodium silicate (Na 2 O–SiO 2 ) concentration in the water solution on the kinetics of dielectric coating formation on different iron powder grades, as well as on their weight gain, average coating thickness, as well as physical and process characteristics. It is experimentally established that the influence of iron powder particle morphology and surface tension coefficient at solid-liquid interface on the coating thickness can be assessed indirectly by the wettability indicators, in particular, by the contact angle. The features of SMCM interlayer boundary structure formation are described. Elemental mapping using the energy dispersive X -ray spectrometer shows that after sample pressing at 600 MPa and their subsequent heating within 400–600 °C, the coating thickness changes and silicon is partially redistributed in the dielectric layer. This is determined by the fact that silicon featuring higher oxophilicity than iron actively reacts with oxygen adsorbed on the iron particle surface and/or reduces iron oxides forming SiO 2 in the form of a dense film, which on the one hand protects iron particles from oxidation, and on the other hand forms a dielectric layer in the zone of iron particle contact that affects specific magnetic losses. It is determined that the distinctive feature of coated iron powder compaction is the structural deformation predominance during pressing since the coating reduces the internal friction coefficient. It is shown that according to its magnetic characteristics, the developed SMCM meets essential contemporary requirements for soft magnetic composite materials.
粉末。研究了水溶液中硅酸钠(na2o - sio2)浓度对不同铁粉等级的介电膜形成动力学的影响,以及对其增重、平均膜厚、物理特性和工艺特性的影响。实验表明,铁粉颗粒形态和固液界面表面张力系数对涂层厚度的影响可以通过润湿性指标,特别是接触角来间接评价。描述了SMCM层间边界结构形成的特点。利用能量色散X射线能谱仪进行元素映射表明,样品在600 MPa压力下压制后,在400-600℃范围内加热后,涂层厚度发生变化,硅部分重新分布在介电层中。这是由以下事实决定的:亲氧性比铁高的硅与吸附在铁颗粒表面的氧积极反应和/或减少氧化铁形成致密膜形式的二氧化硅,这一方面保护铁颗粒不被氧化,另一方面在铁颗粒接触区形成介电层,影响比磁损耗。确定了涂层铁粉压实的显著特征是由于涂层降低了内摩擦系数,压实过程中结构变形占优势。研究结果表明,所研制的SMCM符合当代软磁复合材料的基本要求。
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引用次数: 0
Sukyas Semenovich Ordaniyan celebrates his 85th anniversary Sukyas Semenovich Ordaniyan庆祝他85岁生日
Pub Date : 2019-12-15 DOI: 10.17073/1997-308x-2019-4-78
A. Editorial
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引用次数: 0
Production of cast materials based on Cr2AlC MAX phase by SHS metallurgy using coupled chemical reaction 利用耦合化学反应SHS冶金法制备Cr2AlC MAX相铸造材料
Pub Date : 2019-12-15 DOI: 10.17073/1997-308x-2019-4-14-20
V. Gorshkov, P. Miloserdov, N. Khomenko, N. Sachkova
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引用次数: 1
The effect of sodium microalloying on the rolling contact fatigue and mechanical properties of hot-deformed powder steels 微合金化钠对热变形粉末钢轧制接触疲劳及力学性能的影响
Pub Date : 2019-12-15 DOI: 10.17073/1997-308x-2019-4-4-13
V. Dorofeyev, A. Sviridova, L. Svistun
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引用次数: 1
Structure and phase composition of SHS products in titanium, carbon and aluminum reactive mixtures 钛、碳和铝反应混合物中SHS产物的结构和相组成
Pub Date : 2019-09-26 DOI: 10.17073/1997-308x-2019-3-26-35
G. A. Pribytkov, M. G. Krinitsyn, V. Korzhova, A. Baranovskiy
The TiC + Al binder metal matrix composites were obtained by self-propagating high-temperature synthesis (SHS) in the reactive powder mixtures of titanium, carbon (carbon black) and aluminum. It was found that a steady-state wave combustion occurs when the aluminum powder content in reactive mixtures does not exceed 50 wt.%. Loose SHS cakes obtained during synthesis were crashed and screened to get lumpy, nearly equlaxial composite powders favorable to good flowability necessary for powder application in cladding and spraying of wear-resistant coatings. The synthesis products were studied by scanning electron microscopy, X-ray diffraction (XRD) and local energy-dispersive X-ray spectroscopy (EDX). It was found that the average size of carbide inclusions in the composite structure depends on the content of thermally inert aluminum powder in the reaction mixtures. The titanium carbide lattice parameter determined by XRD turned out to be slightly below the known values for equiatomic titanium carbide. However, no any dependence of the lattice parameter on the aluminum content in composites was found. TiC inclusions in the composite structure were investigated by EDX spectroscopy. Titanium content in the carbide was close to that in equiatomic titanium carbide. Titanium carbide contains up to 2.5 wt.% aluminum in addition to titanium and carbon. Aluminum dissolution in the carbide lattice can influence the lattice parameter.
在钛、碳(炭黑)和铝的反应性粉末混合物中,采用自蔓延高温合成(SHS)法制备了TiC + Al结合剂金属基复合材料。结果表明,当反应混合物中铝粉含量不超过50wt .%时,会发生稳态波动燃烧。在合成过程中得到的松散的SHS饼被粉碎和筛选,得到块状的、近等轴的复合粉末,这有利于粉末在耐磨涂层的包覆和喷涂中应用所必需的良好的流动性。采用扫描电镜、x射线衍射(XRD)和局部能量色散x射线能谱(EDX)对合成产物进行了研究。结果表明,复合结构中碳化物夹杂物的平均尺寸与反应混合物中热惰性铝粉的含量有关。XRD测定的碳化钛晶格参数略低于等原子碳化钛的已知值。然而,晶格参数与复合材料中铝含量没有任何关系。利用EDX光谱分析了复合材料结构中的TiC夹杂物。碳化物中钛的含量与等原子碳化物中钛的含量相近。碳化钛除钛和碳外,还含有高达2.5%的铝。铝在碳化物晶格中的溶解会影响晶格参数。
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引用次数: 0
Non-sensitizing Zr–O–N coatings for jewelry made of non-precious alloys 非贵重合金首饰用无增感Zr-O-N涂层
Pub Date : 2019-09-26 DOI: 10.17073/1997-308x-2019-3-65-72
В. Е. Баженов, Е. С. Храмченкова, А. В. Колтыгин, С. В. Прищепов, И. В. Шкалей
Recent decades jewelry manufacturers put into practice using of non-precious alloys in order to decrease the production costs. Nevertheless, the large number of customers has allergic (sensitizing) body reaction on jewelries. Applying of non-sensitizing coating is able to decrease negative influence of jewelry material on human body. One of the biologically inert materials toward to human body tissues is zirconium. In the present work we examined the zirconium-based coatings applied by magnetron sputtering. Eleven coating regimes of AISI 430 steel substrates by zirconium oxynitride were investigated. Coatings corrosion test in Hank’s solution, microhardness measurements, color performance in CIE 1976 L*a*b* and RGB color spaces were carried out. The coating width was 0.4–1.2 μm. It was established that coatings have microhardness 2.5–3.0 GPa and can simulate jewelries colors. Using energy dispersive X-ray spectroscopy, it was evaluated that coatings consist of Zr, N and O. We select the sputtering regimes which provides metallic type coatings with the high optical reflectivity in the energy range near the infrared part of spectrum (<1.7 eV) and has golden color with a high lightness. It was experimentally proved that coatings are not corroding in Hank’s solution. The allergy patch test of jewelry with zirconium oxynitride coating demonstrate a good result on respondents with sensitizing reaction to non-precious alloys jewelry. The obtained results allow us to recommend the application of a zirconium-based coating magnetron sputtering in manufacturing of the non-precious alloys jewelry.
近几十年来,为了降低生产成本,珠宝制造商开始实践使用非贵重合金。然而,大量顾客对珠宝有过敏(致敏)反应。应用非敏化涂层可以减少首饰材料对人体的负面影响。锆是对人体组织具有生物惰性的材料之一。本文对磁控溅射锆基涂层进行了研究。研究了氮化锆在AISI 430钢基体上的11种涂层形式。涂层在Hank 's溶液中的腐蚀试验,显微硬度测量,CIE 1976 L*a*b*和RGB色彩空间中的颜色性能。涂层宽度为0.4 ~ 1.2 μm。结果表明,涂层的显微硬度为2.5 ~ 3.0 GPa,能模拟珠宝首饰的颜色。利用能量色散x射线能谱分析,确定了镀层主要由Zr、N和o组成,并选择了在红外部分(<1.7 eV)的能量范围内具有高反射率的金属型镀层,且具有高亮度的金色。实验证明,涂层在汉克溶液中不被腐蚀。对氧化锆涂层首饰的过敏斑试验表明,对非贵重合金首饰有致敏反应的应答者效果良好。研究结果为锆基涂层磁控溅射技术在非贵重合金首饰制造中的应用提供了理论依据。
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引用次数: 0
Investigation of TiB2–TiN eutectic alloy obtained by combustion synthesis for chemical resistance in mineral acid media 燃烧合成TiB2-TiN共晶合金在无机酸介质中的耐化学性研究
Pub Date : 2019-09-26 DOI: 10.17073/1997-308x-2019-3-42-48
T. I. Ignatieva, A. G. Tarasov, V. N. Semenova, I. A. Studenikin, Yu. A. Karozina Yu.A.
The article presents the results obtained in the corrosion resistance study of TiB2/TiN eutectic alloy powder in HCl and HNO3 mineral acids. Experiments were carried out on samples synthesized in the combustion mode and then ground in an agate vessel. The morphology, size distribution and specific surface area of particles were determined in the obtained powder samples. Corrosion resistance experiments were conducted with varying acid concentration from 0.2 to 6.0 M and process temperature from 25 to 80 °C. Chemical analysis of the studied products of interaction with an aggressive medium was carried out to determine the content of main elements in them (titanium, boron, nitrogen) using methods developed for refractory compounds. As a result of the work carried out, it was shown that samples have the greatest resistance when interacting with solutions of diluted acids at room temperature, and their resistance decreases as acid concentration and/or process temperature rises. It was found that interaction with the acid occurs with both TiB2 and TiN phases in all cases considered in the paper. At the same time, the reaction involving the TiB2 phase was faster. For the first time deep corrosion and corrosion resistance of the alloy in HCl and HNO3 media were measured at room temperature and 1.0 M acid concentration. Based on the obtained data, the investigated alloy was classified as a «resistant» material. Corrosion resistance by a ten-point scale in HCl and HNO3 media was «4» and «5», respectively.
本文介绍了TiB2/TiN共晶合金粉末在HCl和HNO3无机酸中耐腐蚀性能的研究结果。实验是在燃烧模式下合成的样品,然后在玛瑙容器中研磨。测定了所得粉末样品的形貌、粒径分布和比表面积。酸浓度为0.2 ~ 6.0 M,工艺温度为25 ~ 80℃。对研究产物与侵蚀介质相互作用进行了化学分析,以确定其中主要元素(钛、硼、氮)的含量。结果表明,样品在室温下与稀释酸溶液相互作用时具有最大的电阻,其电阻随着酸浓度和/或工艺温度的升高而降低。结果发现,在本文所考虑的所有情况下,TiB2相和TiN相都与酸发生相互作用。同时,涉及TiB2相的反应速度更快。在室温和1.0 M酸浓度条件下,首次测定了该合金在HCl和HNO3介质中的深度腐蚀和耐蚀性。根据获得的数据,所研究的合金被归类为“耐”材料。在HCl和HNO3介质中的耐蚀性按10分制分别为“4”和“5”。
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引用次数: 0
Temperature dependence of TiN/TiAl3/Ti2AlN composite material electric resistivity TiN/TiAl3/Ti2AlN复合材料电阻率的温度依赖性
Pub Date : 2019-09-26 DOI: 10.17073/1997-308x-2019-3-36-41
A. A. Kondakov, A. Karpov, V. Grachev, A. Sytschev
The TiN/TiAl3/Ti2AlN composite material was obtained by filtration combustion of the porous TiAl intermetallic samples in gaseous nitrogen. X-ray phase analysis of combustion products provided data to calculate the weight content of each phase as follows: 42 wt.% TiN, 35 wt.% TiAl3, 20 wt.% Ti2AlN and 3 wt.% TiAl. The synthesized composite material containing Ti2AlN МАХ phase features good electrical conductivity of a metallic nature. Specific electrical resistance of the synthesized material was measured by a standard 4-point procedure at constant current in the temperature range 300–1300 K in vacuum 2·10–3 Pa. It was found that specific electrical resistance grows linearly from 0.35 to 1.25 μΩ·m as temperature rises. Subsequent measurements of this indicator at the following heating/cooling cycles demonstrated full agreement of obtained results. This fact indicates that the material has stable electrophysical properties in the investigated temperature range.
将多孔TiAl金属间样品在气态氮中过滤燃烧,制备了TiN/TiAl3/Ti2AlN复合材料。燃烧产物的x射线相分析提供的数据计算了各相的重量含量如下:42 wt.% TiN, 35 wt.% TiAl3, 20 wt.% Ti2AlN和3 wt.% TiAl。所合成的含Ti2AlN МАХ相的复合材料具有良好的金属导电性。在真空2·10-3 Pa、温度300-1300 K、恒流条件下,采用标准4点法测量合成材料的比电阻。随着温度的升高,比电阻从0.35到1.25 μΩ·m呈线性增长。随后在以下加热/冷却循环中对该指标的测量表明所得结果完全一致。这表明该材料在所研究的温度范围内具有稳定的电物理性质。
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引用次数: 0
Using mechanochemical treatment to obtain metal powders for energy-intensive combustible compositions. 2. Structure and reactivity of mechanically activated Al–modifier–SiО2 mixtures 利用机械化学处理获得能量密集型可燃成分的金属粉末。2. 机械活化Al-modifier-SiО2混合物的结构和反应性
Pub Date : 2019-09-26 DOI: 10.17073/1997-308x-2019-3-13-25
N. Mofa, B. Sadykov, A. Bakkara, Z. Mansurov
The paper presents the results obtained when studying particles of aluminum-modifier-quartz composites by different physicochemical methods after mechanochemical treatment (MCT) in a planetary centrifugal mill. Graphite (C), polyvinyl alcohol (PVA) and stearic acid (SA) were used as modifiers. To increase the dispersibility of plastic metal powders in the composition (modifier metal), MCT was carried out in the presence of quartz with its mass fraction in the composite ranging from 5 to 20 %. The most significant grinding of aluminum particles was observed with an increase in the graphite content from 5 to 20 %, and SiO2 from 5 to 10 % in the composition of aluminum-modifier-quartz composites. The particle size decreases, while the crystallite size increases with an increase in the quartz content in the composite during the Al–SA–SiO2 system MCT. Al–SA–5%SiO2 showed the maximum defectiveness of aluminum after MCT. For the Al–PVA–SiO2 composition after MCT, an increase in the particle size and, accordingly, a decrease in the specific surface were observed at sufficiently low crystallite size values. It was shown that with an increase in the quartz content in the system, the defective crystal structure of aluminum particles increases as a result of MCT. In this case, the synthesized powder material is a composite formation of aluminum and quartz particles bound by a polymer obtained from polyvinyl alcohol. As a result of Al–modifier–SiO2 mixture MCT, powder activity increases due to the accumulation and redistribution of defects in aluminum particles, as well as changes in the surface structure occurring after modifying additives penetration into the oxide layer to be destroyed. A conceptual model for the transformation of the surface layer and subgrain structure of aluminum particles as a result of MCT is presented.
本文介绍了在行星式离心磨机内对铝-改性剂-石英复合材料进行机械化学处理后,采用不同物理化学方法对其颗粒进行研究的结果。用石墨(C)、聚乙烯醇(PVA)和硬脂酸(SA)作为改性剂。为了提高塑料金属粉末在组合物(改性金属)中的分散性,在石英的存在下进行了MCT,石英在复合材料中的质量分数为5%至20%。当铝-改性剂-石英复合材料中石墨含量从5%增加到20%,SiO2含量从5%增加到10%时,铝颗粒的研磨作用最为明显。Al-SA-SiO2体系MCT过程中,随着复合材料中石英含量的增加,晶粒尺寸减小,晶粒尺寸增大。Al-SA-5%SiO2为MCT后铝的最大缺陷。对于MCT后的Al-PVA-SiO2组成,在足够低的晶粒尺寸值下,观察到颗粒尺寸的增加和相应的比表面积的减少。结果表明,随着体系中石英含量的增加,MCT导致铝颗粒的缺陷晶体结构增加。在这种情况下,合成的粉末材料是由聚乙烯醇获得的聚合物结合的铝和石英颗粒的复合结构。al -改性剂- sio2混合MCT,由于铝颗粒中缺陷的堆积和重新分布,以及改性添加剂渗透到待破坏的氧化层后表面结构的变化,粉末活性增加。提出了MCT作用下铝颗粒表层和亚晶结构变化的概念模型。
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引用次数: 1
Structural-technological model of wear for surfacing materials based on Fe–Cr–Ni–Мо and Fe–Co–Ni–Мо 基于Fe-Cr-Ni -Мо和Fe-Co-Ni -Мо的堆焊材料磨损结构工艺模型
Pub Date : 2019-09-26 DOI: 10.17073/1997-308x-2019-3-57-64
N. B. Fomicheva, L. M. Nechaev, E. Markova, G. V. Serzhantova
The paper presents the results obtained when studying the structure of surfacing materials based on martensitic-aging Fe–Cr– Ni–Мо и Fe–Co–Ni–Мо alloys obtained by plasma powder surfacing. Silicon was chosen as an alloying element, which made it possible to significantly improve the technical and economic performance of martensitic-aging materials. A comparison of martensitic-aging steels with high-carbon steels showed that the former provide an advantage as a wear-resistant material due to their increased resistance to crack propagation. Microscopic analysis, X-ray diffraction analysis and electron microprobe analysis were used for the research. Surfacing materials were tested for wear and internal friction. Silicon oxide particles and chromium and molybdene silicides involved in the process of alloying material strengthening were found during the experiments. Silicide particle density was determined that varies depending on the amount of silicon in the material. The effect of the silicon content on the material hardness was considered. The data obtained on the structure and phase composition of Fe–Cr–Ni–Мо и Fe–Co–Ni–Мо compounds doped with silicon in both the initial and aged states made it possible to suggest a structural-physical model of their hardening in the course of aging. Results of the experiments showed that the heat treatment process actively influences the wear rate and weight wear reducing their values that is typical for both Fe–Cr–Ni–Мо and Fe–Co–Ni–Мо alloys. Based on these data, a structural-technological model of wear was obtained for the surfacing materials studied.
本文介绍了用等离子体粉末堆焊法制备的Fe-Cr - Ni -Мо和Fe-Co-Ni -Мо合金表面材料的结构研究结果。选用硅作为合金元素,使马氏体时效材料的技术经济性能显著提高。马氏体时效钢与高碳钢的比较表明,前者作为耐磨材料的优势在于其抗裂纹扩展的能力增强。采用显微分析、x射线衍射分析和电子探针分析进行了研究。对表面材料进行了磨损和内摩擦试验。在合金材料强化过程中发现了氧化硅颗粒和铬钼硅化物。测定了硅化物的颗粒密度,其变化取决于材料中硅的含量。考虑了硅含量对材料硬度的影响。通过对Fe-Cr-Ni -Мо和Fe-Co-Ni -Мо掺杂硅化合物在初始和时效状态下的结构和相组成的分析,提出了其在时效过程中硬化的结构物理模型。实验结果表明,热处理工艺对Fe-Cr-Ni -Мо和Fe-Co-Ni -Мо合金的磨损率和重量磨损值有积极影响。在此基础上,建立了所研究表面材料的结构-工艺磨损模型。
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引用次数: 0
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Izvestiya vuzov. Poroshkovaya metallurgiya i funktsional’nye pokrytiya
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