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Abrasion performance and failure mechanism of fiber yarns based on molecular segmental differences 基于分子段差异的纤维纱磨损性能和失效机理
IF 2.9 4区 工程技术 Q2 Materials Science Pub Date : 2024-01-01 DOI: 10.1177/15589250241228263
Hongxia Li, Guifang He, Zhengjie Zhao, Qingyang Liu, Junben Wang, Yanzheng Yin, Yuli Cui, Xin Ning, Fanggang Ning
With the development of lightweight engineering, load-bearing structures such as synthetic fiber ropes are being increasingly used in engineering projects. During the process of repeated stretching or bending, abrasion occurs between the yarns of fiber assemblies like ropes. Fatigue failure caused by abrasion between yarns is one of the main reasons for the failure of such fiber assemblies. Different chain segments of fiber assemblies exhibit different properties. This study takes the four fibers of flexible chain fibers Ultra-high molecular weight polyethylene (UHMWPE), Polyethylene glycol terephthalate (PET) and rigid chain fibers Poly-p-phenylene terephthamide (PPTA) and Polyarylate (PAR), which are widely used in ropes and cables, as the research materials, and explores the influence of abrasion frequency and yarn tension on different chain segment fibers. To explore the failure and influencing factors of rigid chain and flexible chain fibers abrasion leads to fiber assemblies like those ropes. Based on the observation and analysis of the abrasion zone temperature, yarn state, and wear debris morphology of failed yarns, an abrasion failure mechanism is proposed, providing guidance for the design and application of fatigue-resistant products for ropes.
随着轻质工程的发展,工程项目中越来越多地使用合成纤维绳索等承重结构。在反复拉伸或弯曲的过程中,绳索等纤维组件的纱线之间会发生磨损。纱线间磨损引起的疲劳失效是此类纤维组件失效的主要原因之一。纤维组件的不同链段表现出不同的特性。本研究以广泛应用于绳缆的柔性链纤维超高分子量聚乙烯(UHMWPE)、聚对苯二甲酸乙二醇酯(PET)和刚性链纤维聚对苯二甲酰对苯二胺(PPTA)和聚芳酯(PAR)这四种纤维为研究材料,探讨磨损频率和纱线张力对不同链段纤维的影响。探究刚性链和柔性链纤维磨损导致这些绳索等纤维组件的失效和影响因素。根据对磨损区温度、纱线状态和失效纱线磨损碎片形态的观察和分析,提出磨损失效机理,为绳索抗疲劳产品的设计和应用提供指导。
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引用次数: 1
Research on fabric defect detection method based on lightweight network 基于轻量级网络的织物疵点检测方法研究
IF 2.9 4区 工程技术 Q2 Materials Science Pub Date : 2024-01-01 DOI: 10.1177/15589250241232153
Xuejuan Kang
Due to the complexity of fabric texture, the diversity of defect types and the high real-time requirements of textile enterprises, fabric defect detection is faced with considerable challenges. At present, fabric defect detection algorithms based on deep learning have achieved good results, but there are still some key problems to be solved. Firstly, due to the complex construction of deep learning models and high network complexity, it is difficult to meet the real-time requirements of industrial sites, which limits its application in industrial sites. Secondly, in the face of textile enterprises’ requirements for detection accuracy, how to achieve fabric defect detection through a simpler network model, so as to better balance the accuracy and complexity of deep learning models is a major challenge for textile enterprises and academic researchers. In order to solve these problems, a fabric defect detection method based on lightweight network is proposed in this paper. This method takes lightweight network YOLOv5s model as the infrastructure, integrates Convolution Block Attention Module and Feature Enhancement Module in Backbone part and Neck part respectively, and modifies the loss function of YOLOv5s to CIoU_Loss. Compared with the original YOLOv5s, it makes up for the lack of information extraction ability of the network, improves the speed of model inference and the speed and accuracy of prediction box regression. It provides technical support for the application of lightweight network model in industrial field. The performance of the model is tested by using raw fabric and patterned fabric data sets on the deep learning workstation platform. The experimental results show that when the IoU threshold is 0.5, the mean Accuracy Precision mAP of raw fabric and pattern fabric is 86.4% and 75.8%, respectively, which increases by 7.6% and 1.7% compared with the original YOLOv5s algorithm. The average detection speed is as high as 102 FPS, which can meet the real-time requirement of industrial field target detection.
由于织物纹理的复杂性、疵点类型的多样性以及纺织企业对实时性的高要求,织物疵点检测面临着相当大的挑战。目前,基于深度学习的织物疵点检测算法取得了不错的效果,但仍存在一些关键问题亟待解决。首先,由于深度学习模型构建复杂,网络复杂度高,难以满足工业现场的实时性要求,限制了其在工业现场的应用。其次,面对纺织企业对检测精度的要求,如何通过更简单的网络模型实现织物疵点检测,从而更好地平衡深度学习模型的精度和复杂度,是纺织企业和学术研究人员面临的一大挑战。为了解决这些问题,本文提出了一种基于轻量级网络的织物疵点检测方法。该方法以轻量级网络YOLOv5s模型为基础架构,在骨干部分和颈部部分分别集成了卷积块注意模块和特征增强模块,并将YOLOv5s的损失函数修改为CIoU_Loss。与原来的 YOLOv5s 相比,它弥补了网络信息提取能力的不足,提高了模型推理的速度和预测箱回归的速度和准确性。为轻量级网络模型在工业领域的应用提供了技术支持。在深度学习工作站平台上,使用原始织物和图案织物数据集测试了模型的性能。实验结果表明,当IoU阈值为0.5时,原始织物和图案织物的平均精度mAP分别为86.4%和75.8%,与原始YOLOv5s算法相比分别提高了7.6%和1.7%。平均检测速度高达 102 FPS,可以满足工业现场目标检测的实时性要求。
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引用次数: 0
Shoe customization in a mass-production mode 大规模生产模式下的鞋类定制
IF 2.9 4区 工程技术 Q2 Materials Science Pub Date : 2024-01-01 DOI: 10.1177/15589250241239247
Oleksander Bondar, Liliia Chertenko, Tatjana Spahiu, E. Shehi
There is a growing trend where footwear is considered a fashion item by increasing in this way the number of footwear products in the market. This is translated to carbon footprints which is a global issue. Reducing the number of footwear can be achieved by focusing on customization. Shifting from mass production to customization is highly supported by digital technologies. A case study of shoe customization in the mass production mode is presented. Implemented in a shoe manufacturing environment, the possibility of using one node of the bottom in combination with various options for the shoe not only results in success in terms of fit and comfort but at the same time promotes sustainable production. This methodology aligns with the sustainability goals in the footwear industry while expanding the range of shoes.
鞋类产品被视为时尚产品的趋势日益明显,市场上鞋类产品的数量也随之增加。这将转化为碳足迹,而碳足迹是一个全球性问题。减少鞋类产品的数量可以通过注重定制来实现。从大规模生产转向定制化,离不开数字技术的大力支持。本文介绍了大规模生产模式下的鞋类定制案例研究。在鞋类生产环境中,可以使用一个鞋底节点,结合多种鞋款选择,不仅在合脚度和舒适度方面取得成功,同时还促进了可持续生产。这种方法符合制鞋业的可持续发展目标,同时扩大了鞋的种类。
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引用次数: 0
Impact of weave architecture on the mechanical performance of carbon-aramid/PVB hybrid composites 编织结构对碳-芳纶/PVB 混合复合材料机械性能的影响
IF 2.9 4区 工程技术 Q2 Materials Science Pub Date : 2024-01-01 DOI: 10.1177/15589250241230767
K. Shaker, A. Abbas, Y. Nawab, Muhammad Umair, Muhammad Imran Khan, Z. Zubair, Habib Awais
Continuous fiber-reinforced thermoplastic composites having superior mechanical properties are preferred for lightweight architectures. Rising demands for enhanced mechanical performance under certain types of loadings have focused researchers toward the hybridization of composite materials. In this study carbon and aramid fibers were employed to produce hybrid fabrics by weaving in two different woven architectures, 1/1 plain and 2/1 twill. Polyvinyl butyral (PVB) matrix was reinforced with these woven fabrics and hybrid composites were fabricated by compression molding. Un-hybrid carbon and aramid composites were fabricated using PVB matrix, as control samples. Tensile characteristics of hybrid composites offered intermediate strain at failures of 0.5% due to the combined rigid and ductile natures of carbon and aramid, respectively. Flexural strength and absorbed impact energy (200 MPa and 97 kJ/m2) were higher for hybrid composites, and quick elastic recoveries were experienced in hybrid composites after impact. Plain woven reinforced hybridization had about 25% and 5% lower tensile and flexural characteristics respectively, as more interlocking zones of warp and weft yarns reduced strength. However, these interlocking zones positively contributed to impact performance by 11.5% higher energy absorption.
具有优异机械性能的连续纤维增强热塑性复合材料是轻质结构的首选。在某些类型的载荷下,对增强机械性能的要求不断提高,这促使研究人员将重点放在复合材料的混合上。本研究采用碳纤维和芳纶纤维,通过 1/1 平纹和 2/1 斜纹两种不同的编织结构生产混合织物。用这些编织物增强聚乙烯醇缩丁醛(PVB)基体,并通过压缩成型制造出混合复合材料。未混合的碳纤维和芳纶复合材料作为对照样品,使用 PVB 基体制成。由于碳纤维和芳纶兼具刚性和延展性,混合复合材料的拉伸特性为 0.5% 的失效应变。混合复合材料的挠曲强度和吸收的冲击能量(200 兆帕和 97 千焦/平方米)更高,而且混合复合材料在受到冲击后会迅速恢复弹性。由于经纱和纬纱的交错区越多,强度越低,因此平织增强混合材料的拉伸和弯曲特性分别降低了约 25% 和 5%。不过,这些交错区对冲击性能有积极的促进作用,能量吸收率提高了 11.5%。
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引用次数: 0
Improvement in the strength of concrete reinforced with agriculture fibers: Assessment on mechanical properties and microstructure analysis 提高农用纤维加固混凝土的强度:力学性能评估和微观结构分析
IF 2.9 4区 工程技术 Q2 Materials Science Pub Date : 2024-01-01 DOI: 10.1177/15589250241226480
J. Ahmad, Yasir Mohammed Jebur, Muhammad Tayyab Naqash, Muhammad Sheraz, Ahmed Hakamy, Ahmed Farouk Deifalla
Concrete is weak in tension, causing brittle failure without warning. Fiber is one of the simplest techniques to increase tensile strain. Several kinds of fibers (synthetic) are available such as steel fiber, glass fiber, and carbon fiber. However, these fibers are expensive and cannot be easily accessible. Researchers use agricultural fiber in concrete instead of synthetic fibers to offset this deficiency. Although, several studies have shown that agricultural fiber may be utilized to increase concrete tensile strength. However, a details review is required which combines all relevant information and the reader can evaluate the benefits of agricultural fiber. Therefore, this review focus on a comprehensive and up-to-date overview of the impact of agricultural fiber on concrete slump flow, mechanical quality, and durability. Furthermore, scanning electronic microscopy, enhancement methods, and agricultural fiber-reinforced concrete (AFRC) applications are also reviewed. Five different types of agricultural fiber including coconut, jute, banana, rice straw, and hemp fibers were selected. According to the findings, agricultural fiber increased concrete’s mechanical and durability qualities while comparably decreasing the slump. The optimum dose is essential as the higher dose adversely affects mechanical performance. The typical optimum amount varies from 1% to 2% by weight/volume of the binder. Among various types of agricultural fiber, coconut fiber is super performance. Less research is carried out on hemp, straw ash, and banana fibers than on coconut and jute fibers.
混凝土在拉伸时很脆弱,会在毫无征兆的情况下发生脆性破坏。纤维是增加拉伸应变的最简单技术之一。有多种纤维(合成纤维)可供选择,如钢纤维、玻璃纤维和碳纤维。然而,这些纤维价格昂贵,不易获得。研究人员在混凝土中使用农用纤维代替合成纤维,以弥补这一不足。尽管一些研究表明,农业纤维可用于提高混凝土的抗拉强度。但是,我们需要一份详细的综述,综合所有相关信息,以便读者评估农用纤维的益处。因此,本综述重点关注农用纤维对混凝土坍落度、机械质量和耐久性影响的全面和最新概述。此外,还对扫描电子显微镜、增强方法和农用纤维增强混凝土(AFRC)的应用进行了综述。研究选取了五种不同类型的农用纤维,包括椰子纤维、黄麻纤维、香蕉纤维、稻草纤维和麻纤维。研究结果表明,农用纤维提高了混凝土的机械性能和耐久性,同时降低了坍落度。最佳剂量至关重要,因为剂量越大,机械性能越差。按粘结剂的重量/体积计算,最佳用量一般为 1%至 2%。在各种农用纤维中,椰子纤维的性能最好。与椰子纤维和黄麻纤维相比,对大麻、草木灰和香蕉纤维的研究较少。
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引用次数: 0
A review on the manufacturing techniques for textile based antennas 纺织品天线制造技术综述
IF 2.9 4区 工程技术 Q2 Materials Science Pub Date : 2024-01-01 DOI: 10.1177/15589250241226585
Muntaha Rafiq, Aqsa Imran, A. Rasheed, S. Zaman
An antenna is a medium of communication in electronic systems and one of its branches is known as wearable antenna (embedded in clothing or other wearables). Antennas are found in a wide range of applications such as medical, military, sports, safety, fitness, satellite communication etc. Textile based antennas are considered a replacement of conventional communication systems in E-textiles as they are more flexible and comfortable as compared to their metallic counterparts and more efficient than transmission wires. Electronic wiring which is commonly used for data transmission is susceptible to damage because of bending or stretching in wearables and may cause interferences between signals and time delays. One of the most significant advantages of wearable antennas is the reduction of bulk of electronic components as they can act as a sensor and communicator at a time. The cost can also be reduced this way. The current work focuses on the review of different manufacturing techniques for wearable antennas. The scope of this review is to highlight main techniques, their advantages and limitations in comparison with each other as well as to describe the available solutions of associated problems. The findings of this review could be fruitful for researchers to find out the best manufacturing technique for antennas in their perspective. [Formula: see text]
天线是电子系统中的一种通信媒介,其分支之一是可穿戴天线(嵌入服装或其他可穿戴设备中)。天线应用广泛,如医疗、军事、体育、安全、健身、卫星通信等。基于纺织品的天线被认为是电子纺织品中传统通信系统的替代品,因为与金属天线相比,它们更灵活、更舒适,而且比传输线更高效。通常用于数据传输的电子线路很容易因可穿戴设备的弯曲或拉伸而损坏,并可能造成信号之间的干扰和时间延迟。可穿戴设备天线的最大优势之一是减少了电子元件的体积,因为它们可以同时充当传感器和通信器。这样还可以降低成本。当前工作的重点是审查可穿戴天线的不同制造技术。本综述的范围是突出主要技术、它们相互比较的优势和局限性,以及描述相关问题的现有解决方案。本综述的结果将有助于研究人员从他们的角度找出天线的最佳制造技术。[公式:见正文]
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引用次数: 0
Effect of sizing agents on tensile properties of carbon fiber filament wound structures 上浆剂对碳纤维长丝缠绕结构拉伸性能的影响
IF 2.9 4区 工程技术 Q2 Materials Science Pub Date : 2024-01-01 DOI: 10.1177/15589250231183159
Shubin Zhang, Hongxing Gu, Ming Zhao, Huaiqin Xie, Yudong Huang
In order to evaluate the effects of sizing agents on the wettability, strength loss, and properties of final filament wound structures during filament winding of carbon fibers, three types of sizing agent based on epoxy, epoxy + polyester, and epoxy + polyurethane were used to treat carbon fibers, the surface properties of carbon fiber samples after treatment were evaluated using SEM, infrared spectroscopy, dynamic contact angle analysis, and interlaminar shear strength (ILSS) test, the strength loss caused by fiber damage during filament winding was quantitatively analyzed, and the strength properties of the filament wound structures were characterized by NOL ring test. The results showed that the sizing agent treatment only slightly improved the surface free energy and ILSS of carbon fibers, but it had obvious influence on the strength loss rate of carbon fiber bundles. Added polyester or polyurethane in epoxy-based sizing may improve its protective effect for carbon fiber, and thus decrease strength loss during winding process, result in better tensile properties of carbon fiber filament wound structures.
为了评估碳纤维长丝缠绕过程中上浆剂对最终长丝缠绕结构的润湿性、强度损失和性能的影响,使用了基于环氧树脂、环氧树脂+聚酯和环氧树脂+聚氨酯的三种上浆剂来处理碳纤维、利用扫描电镜、红外光谱、动态接触角分析和层间剪切强度(ILSS)测试评估了处理后碳纤维样品的表面特性,定量分析了纤维在缠绕过程中受损所造成的强度损失,并利用 NOL 环测试表征了缠绕结构的强度特性。结果表明,上浆剂处理只能轻微改善碳纤维的表面自由能和 ILSS,但对碳纤维束的强度损失率有明显影响。在环氧基上浆剂中添加聚酯或聚氨酯可提高其对碳纤维的保护作用,从而减少缠绕过程中的强度损失,使碳纤维丝缠绕结构具有更好的拉伸性能。
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引用次数: 0
Studies on sugarcane bagasse/jute fibers reinforced bio-composites for functional thermal insulation materials 甘蔗渣/黄麻纤维增强生物复合材料用于功能性隔热材料的研究
IF 2.9 4区 工程技术 Q2 Materials Science Pub Date : 2024-01-01 DOI: 10.1177/15589250231223464
Ariharasudhan S, Sundaresan S, S. Selvaraj, Ramratan, Amare Worku, Sakthivel Santhanam
The efficient use of fibers derived from natural sources is the main goal of this research project. However, the priority on natural fibers falls short of meeting the necessary strength requirements. The goal of this work is to empirically analyze composite materials made with sugarcane bagasse and jute natural fibers as reinforcement, and PVA as the matrix. The goal is to examine the various mechanical and thermal insulating properties of Bagasse fiber/jute fiber composites to determine their application in technical domains. To carry out this investigation, a series of five hybrid composites were developed, each containing 65% polyvinyl acetate and varying the blend proportion of bagasse fiber and jute fiber: 100% /0%, 70%/30%, 50%/50%, 30%/70%, and 0%/100%. Compression molding was used as the fabrication technique. These composites’ resulting mechanical characteristics followed a critical analysis by ASTM standards. Through SEM analysis, the fiber shape, internal fracture forms, and binding properties were investigated. The results of the study showed that the tensile strength of composites made of bagasse and jute fibers is 265.80 MPa, which is close to the strength (270.10 MPa) displayed by composites made of synthetic fibers. Significantly, compared to the other configurations, the composites made up of 70% jute and 30% bagasse fibers exhibit a higher thermal insulation coefficient. Furthermore, compared to the other samples, these 70/30 composites had better impact resistance and flexural strength.
有效利用天然纤维是本研究项目的主要目标。然而,优先使用天然纤维并不能满足必要的强度要求。这项工作的目标是对以甘蔗渣和黄麻天然纤维为增强材料、以 PVA 为基体制成的复合材料进行实证分析。目的是研究甘蔗渣纤维/黄麻纤维复合材料的各种机械和隔热性能,以确定其在技术领域的应用。为了开展这项研究,我们开发了一系列五种混合复合材料,每种材料都含有 65% 的聚醋酸乙烯酯,蔗渣纤维和黄麻纤维的混合比例各不相同:100%/0%、70%/30%、50%/50%、30%/70% 和 0%/100%。制造技术采用压缩成型。根据 ASTM 标准对这些复合材料的机械特性进行了严格分析。通过 SEM 分析,研究了纤维的形状、内部断裂形式和结合性能。研究结果表明,甘蔗渣和黄麻纤维制成的复合材料的拉伸强度为 265.80 兆帕,接近合成纤维制成的复合材料的强度(270.10 兆帕)。值得注意的是,与其他结构相比,由 70% 黄麻纤维和 30% 甘蔗渣纤维制成的复合材料具有更高的隔热系数。此外,与其他样品相比,这些 70/30 复合材料具有更好的抗冲击性和抗弯强度。
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引用次数: 0
Automatic extraction of flat sketch design element from clothing images using artificial intelligence 利用人工智能从服装图像中自动提取平面素描设计元素
IF 2.9 4区 工程技术 Q2 Materials Science Pub Date : 2024-01-01 DOI: 10.1177/15589250241228266
Yoojeong Lee, Y. Kang, Sungmin Kim
This study aims to develop a process that automatically extracts various flat sketch elements in vector format from clothing images. The approach of this study is to combine state-of-the-art image processing algorithms with the new algorithm devised in this study. First, a convolutional neural network based edge detection model trained with specially prepared fashion image data set was used to convert clothing images into edge maps. Then, a recurrent neural network based vectorization model and a rule-based image correction algorithm were used to convert the edge map into a vector image. Finally, a graph search algorithm was used to extract closed shapes from the vector image. As a result, the accuracy of edge extraction model has been improved by training with the special fashion image data set. The image correction rule was able to refine the vector images generated by the vectorization model. The graph algorithm was able to extract closed shapes from the vector image. This study is the first study to extract vector style flat sketch elements from clothing images using artificial intelligence and conventional computational geometry.
本研究旨在开发一种程序,从服装图像中自动提取矢量格式的各种平面素描元素。本研究的方法是将最先进的图像处理算法与本研究设计的新算法相结合。首先,使用专门准备的时尚图像数据集训练基于卷积神经网络的边缘检测模型,将服装图像转换为边缘图。然后,使用基于递归神经网络的矢量化模型和基于规则的图像校正算法将边缘图转换为矢量图像。最后,使用图搜索算法从矢量图像中提取封闭形状。结果,通过使用特殊时尚图像数据集进行训练,边缘提取模型的准确性得到了提高。图像校正规则能够完善矢量化模型生成的矢量图像。图算法能够从矢量图像中提取封闭形状。本研究是首次使用人工智能和传统计算几何方法从服装图像中提取矢量风格平面素描元素的研究。
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引用次数: 0
Physical and mental safety monitoring and protection of children with autism spectrum disorder: Intelligent clothing integrating early warning and rescue 自闭症谱系障碍儿童的身心安全监测与保护:集预警和救援于一体的智能服装
IF 2.9 4区 工程技术 Q2 Materials Science Pub Date : 2024-01-01 DOI: 10.1177/15589250231224969
Xinzhou Wu, Jiayi Chen, Zhe Cheng, Xiaoyu Liu, Yifan Wang, Wenzhuo Liu, Xuewei Jiang
Nowadays, the safety of special children has gradually become a hot spot of social concern. In this paper, aiming at the problems of autism spectrum disorder children who are easy to get lost and drown, intelligent monitoring clothing with lost warning and drowning rescue functions is designed. Firstly a clothing technology system based on multi-MCU and BeiDou dual-mode positioning was set up. Then according to their characteristics of physiology and psychology, CLO was used for virtual simulation design of color, pattern, and style of sample clothes. Finally, the product prototype of intelligent monitoring clothing was evaluated from various aspects. The results confirm that the clothing can meet the physical and psychological needs of these children. Its intelligent sensor positioning, data acquisition and transmission, and waterproof and rescue functions are designed accurately, which can not only play an early warning and protection role when children go beyond the fence and drown, but also reduce the monitoring burden of parents to a certain extent. This study also provides a reference for the design of intelligent monitoring clothing for special children.
如今,特殊儿童的安全问题已逐渐成为社会关注的热点。本文针对自闭症谱系障碍儿童易走失、溺水等问题,设计了具有走失预警和溺水救援功能的智能监护服。首先建立了基于多 MCU 和北斗双模定位的服装技术系统。然后根据他们的生理和心理特点,利用 CLO 对样衣的颜色、图案和款式进行虚拟仿真设计。最后,从多方面对智能监测服装的产品原型进行了评估。结果证实,该服装能够满足这些儿童的生理和心理需求。其智能传感器定位、数据采集与传输、防水救护等功能设计准确,不仅能在儿童翻越围栏溺水时起到预警和保护作用,还能在一定程度上减轻家长的监护负担。本研究也为特殊儿童智能监护服的设计提供了参考。
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引用次数: 0
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Journal of Engineered Fibers and Fabrics
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