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SOLAR THERMAL: TECHNICAL CHALLENGES AND SOLUTIONS FOR POWER GENERATION 太阳能热发电技术的挑战与解决方案
Q3 Engineering Pub Date : 2019-09-11 DOI: 10.26480/jmerd.04.2019.269.271
H. Al-Kayiem
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引用次数: 4
A REVIEW OF IMPLEMENTATION ON ENVIRONMENTAL MANAGEMENT SYSTEM (EMS) IN SABAH 沙巴州环境管理体系实施情况回顾
Q3 Engineering Pub Date : 2019-09-11 DOI: 10.26480/jmerd.04.2019.260.263
M. Adzrie, J. Renessh
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引用次数: 0
THE EFFECTS OF SPINDLE SPEED AND FEED RATE ON HOLE QUALITY IN DRILLING OPERATION: THE TAGUCHI BASED DESIGN OF EXPERIMENT 钻孔过程中主轴转速和进给量对孔质量的影响&基于田口的实验设计
Q3 Engineering Pub Date : 2019-09-11 DOI: 10.26480/jmerd.05.2019.187.189
Na Mohd-Lair, M. F. I. Mohd-Shahdun, A. Mohd-Tahir, J. Paulus-Dua
In manufacturing, the quality of holes produced is very important. For instance, the hole size may determine the ability of two parts to be assembled. At the same time, the hole surface may also contribute to the ease in assembly process. However, the quality of holes produced in drilling operation is affected by drilling parameters such as the drill speed and feed rate. Therefore, it is necessary to determine the suitable drilling parameters’ setting such that optimum hole quality can be achieved. This project aimed to determine the effect of drill speeds and feed rates on material surface roughness and radius accuracy. The experiment was designed based on the Taguchi method. The drilling operation was conducted using Okuma CNC milling machine on mild steel plate with different settings of spindle speeds and feed rates. The experimental results showed that the spindle speed affects significantly the surface roughness and radius accuracy. Whereas, the feed rate is only affect significantly the surface roughness. Besides, it is found that the optimum spindle speed and feed rate are 500 rpm and 150 mm/min to produce the minimum surface roughness. At the same time, the analysis also shown that the optimum spindle speed and feed rate to produce maximum radius accuracy are at 2000 rpm and 150 mm/min.
在制造中,孔的质量是非常重要的。例如,孔的大小可以决定两个零件组装的能力。同时,孔表面也有助于简化装配过程。然而,在钻井作业中,钻速和进给速率等钻井参数会影响孔的质量。因此,有必要确定合适的钻井参数设置,以达到最佳的孔质量。该项目旨在确定钻速和进给速率对材料表面粗糙度和半径精度的影响。实验采用田口法设计。采用Okuma数控铣床在不同主轴转速和进给速率下对低碳钢板进行了钻孔加工。实验结果表明,主轴转速对表面粗糙度和半径精度影响较大。而进给量仅对表面粗糙度有显著影响。此外,发现最佳的主轴转速和进给速度为500 rpm和150 mm/min,以产生最小的表面粗糙度。同时,分析还表明,产生最大半径精度的最佳主轴转速和进给速度分别为2000 rpm和150 mm/min。
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引用次数: 2
IMPROVISATION OF NON-CONFORMANCE MANAGEMENT IN A SMALL AEROSPACE MANUFACTURING INDUSTRY 小型航天制造业非绩效管理的即兴发挥
Q3 Engineering Pub Date : 2019-09-11 DOI: 10.26480/jmerd.05.2019.190.193
N. Zulkifli, Kausalyah Thevendram
This study is specifically concerned on the improvisation of non-conformance management process in a small aerospace manufacturing industry. Robust actions on root cause analysis and corrective actions (RCCA) is vital to achieve good yield and sustain the business. Hence, in the present study, the key objective is to identify the wastes in the non-conformance process flow and improvise the overall non-conformance management process. There were three specific objectives determined in order to achieve the main objective. Firstly, a model database was established to capture all the data and linked to populate graphs and charts for analysis purpose. Some of the significant QC tools were implemented as part of the enhancement process. The second objective is to improvise and integrate robust root cause analysis method using the 5-Why tool and Fishbone Diagram tool. Finally, the third objective is to improve the effectiveness of corrective action monitoring and verification of the process. The results from these improvisations were analysed in terms of the overall reject rate, repetition of defects, parts per million and finally the effectiveness of the corrective action. The improvements resulted in a reduction of scrap rate from 0.8% to 0.6% which eventually met the company’s objective. Significant changes were observed from the variations implemented that would benefit small scale companies in the future.
本研究特别关注小型航空制造企业不符合管理过程的即兴化。对根本原因分析和纠正措施(RCCA)采取强有力的行动对于实现良好的产量和维持业务至关重要。因此,在本研究中,关键目标是识别不符合过程流中的浪费,并改进整个不符合管理过程。为实现主要目标,确定了三个具体目标。首先,建立模型数据库来捕获所有数据,并链接到填充图形和图表以进行分析。作为改进过程的一部分,实施了一些重要的QC工具。第二个目标是使用5-Why工具和鱼骨图工具即兴创作和整合强大的根本原因分析方法。最后,第三个目标是提高过程的纠正措施监督和验证的有效性。从这些即兴的结果被分析在总体废品率,重复的缺陷,百万分率和最后的纠正措施的有效性方面。这些改进将废品率从0.8%降低到0.6%,最终达到了公司的目标。从实施的变化中观察到重大变化,这些变化将在未来使小型公司受益。
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引用次数: 0
NUMERICAL ANALYSIS OF SOLAR TOWER SYSTEM UTILIZED WITH FLAT PLATE AND POROUS ABSORBER 平板多孔吸收体太阳能塔系统的数值分析
Q3 Engineering Pub Date : 2019-09-11 DOI: 10.26480/jmerd.05.2019.216.223
Sarmad A. Abdul Hussein, Mohammed A. Nima
The performance of solar updraft tower investigates numerically by comparing between two solar collectors with and without porous absorber flat plate. In this study, copper metal foam (10 and 40) PPI at the same porosity (0.9) are used as an absorber plate. The effect of the absorbing porous medium is studied to increase the air flow towards the updraft tower by tilting of the porous absorber at an angle (2° and 6°) from the horizontal line for (10 and 40) PPI and compared with the horizontal absorber flat plate. To simulate the physical quantities inside the porous medium, at steady state, symmetry, three dimensional, Darcy model and energy numerical model with local thermal equilibrium (LTE) assumption are adopted and numerical models is approximated by a RNG (Re-Normalization Group) k- ϵ turbulent model and discrete ordinates (DO) radiation model equations. The numerical study is analyzed by Fluent software package (version 18.2) to solve the governing equations. The results showed that the tilting of a porous absorber plate at an angle (2° and 6°) from the horizontal line lead to increase in the mass flow rate inside the solar updraft tower and the maximum performance is found by using 40 PPI at tilt angle 2°.The performance of solar updraft tower investigates numerically by comparing between two solar collectors with and without porous absorber flat plate. In this study, copper metal foam (10 and 40) PPI at the same porosity (0.9) are used as an absorber plate. The effect of the absorbing porous medium is studied to increase the air flow towards the updraft tower by tilting of the porous absorber at an angle (2° and 6°) from the horizontal line for (10 and 40) PPI and compared with the horizontal absorber flat plate. To simulate the physical quantities inside the porous medium, at steady state, symmetry, three dimensional, Darcy model and energy numerical model with local thermal equilibrium (LTE) assumption are adopted and numerical models is approximated by a RNG (Re-Normalization Group) k- ϵ turbulent model and discrete ordinates (DO) radiation model equations. The numerical study is analyzed by Fluent software package (version 18.2) to solve the governing equations. The results showed that the tilting of a porous absorber plate at an angle (2° and 6°) from the horizontal line lead to increase in the mass flow rate inside the solar updraft tower and the maximum performance is found by using 40 PPI at tilt angle 2°.
通过对带和不带多孔吸收板的两种太阳能集热器的性能比较,对太阳能上升气流塔的性能进行了数值研究。在本研究中,使用相同孔隙率(0.9)的铜金属泡沫(10和40)PPI作为吸收板。在(10)和(40)PPI条件下,通过将多孔吸收体与水平线倾斜(2°和6°),研究了吸收多孔介质对增加升风塔气流的作用,并与水平吸收体平板进行了比较。为了模拟多孔介质内部的物理量,在稳态、对称、三维条件下,采用Darcy模型和具有局部热平衡(LTE)假设的能量数值模型,数值模型由RNG (Re-Normalization Group) k- λ湍流模型和离散坐标(DO)辐射模型方程近似。采用Fluent 18.2版软件进行数值分析,求解控制方程。结果表明,多孔吸收板与水平面倾斜2°和6°,可提高太阳能上升气流塔内的质量流量,倾斜2°时使用40 PPI效果最佳。通过对带和不带多孔吸收板的两种太阳能集热器的性能比较,对太阳能上升气流塔的性能进行了数值研究。在本研究中,使用相同孔隙率(0.9)的铜金属泡沫(10和40)PPI作为吸收板。在(10)和(40)PPI条件下,通过将多孔吸收体与水平线倾斜(2°和6°),研究了吸收多孔介质对增加升风塔气流的作用,并与水平吸收体平板进行了比较。为了模拟多孔介质内部的物理量,在稳态、对称、三维条件下,采用Darcy模型和具有局部热平衡(LTE)假设的能量数值模型,数值模型由RNG (Re-Normalization Group) k- λ湍流模型和离散坐标(DO)辐射模型方程近似。采用Fluent 18.2版软件进行数值分析,求解控制方程。结果表明,多孔吸收板与水平面倾斜2°和6°,可提高太阳能上升气流塔内的质量流量,倾斜2°时使用40 PPI效果最佳。
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引用次数: 2
MELT BLOWING PROCESS CONDITIONS FOR NANOFIBERS OF POLYMERS FOR OIL-WATER SEPARATION IN MARINE OIL SPILLS CLEAN-UP APPLICATIONS: A SHORT REVIEW 海洋溢油清理中用于油水分离的聚合物纳米纤维熔体吹制工艺条件综述
Q3 Engineering Pub Date : 2019-09-11 DOI: 10.26480/jmerd.05.2019.205.210
Z. Kamin, R. Sarbatly, D. Krishnaiah, A. Tanioka, M. Takahashi
The development of oil and gas industries has resulted in environmental issues, such as oil pollution. Oil pollution in a marine environment, poses significant threats to not only coastal marine life, but also to the social economic activities of community living in the nearby areas. The spreading of the oil could be controlled efficiently using sorbents such as nanofiber, due to its high specific surface area, high porosity, small diameter, and small pore sizes properties. Common approach to produce nanofiber is by using electrospinning technique however, this technique has low productivity and requires a post treatment for solvent removal. However, a melt blowing technique is an alternative to electrospinning as it is highly productive and does not require any solvent. The mass production of nanofiber fulfils the demand of the material during an oil spill clean-up operation. Therefore, this review discusses the influence of melt blowing process conditions such as die, polymer, air and collector, on the properties of nanofiber targeted for oil-water separation for the application of oil spill clean-up.
石油和天然气工业的发展导致了环境问题,如石油污染。海洋环境中的石油污染不仅对沿海海洋生物构成重大威胁,也对附近社区的社会经济活动构成重大威胁。由于其高比表面积、高孔隙率、小直径和小孔径的特性,使用纳米纤维等吸附剂可以有效地控制油的扩散。生产纳米纤维的常用方法是使用静电纺丝技术,然而,该技术生产率低,需要进行后处理以去除溶剂。然而,熔喷技术是静电纺丝的一种替代技术,因为它生产效率高,不需要任何溶剂。纳米纤维的大规模生产满足了漏油清理作业期间对材料的需求。因此,本文讨论了熔喷工艺条件,如模具、聚合物、空气和收集器,对用于油水分离的纳米纤维性能的影响,以应用于漏油清理。
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引用次数: 3
STUDIES ON THE EFFECTS OF MULTIPASS WELDING ON MECHANICAL PROPERTIES OF MILD STEEL ON SMAW JOINT 多道次焊接对低碳钢焊接接头力学性能影响的研究
Q3 Engineering Pub Date : 2019-09-11 DOI: 10.26480/jmerd.05.2019.202.204
Mohd Tahir Abdullah, Mohd Lair Noor Ajian, P. Sarah
The modern industries are still relying on welding to join two metals by fusion between the base metal and the filler material. In this Research, the focus is the multi-pass welding, as this technique is used when it exceeds the limitations of two-pass welding technique and is widely used in the industry like oil and gas, constructions and productions. The study on the effects of multi-pass welding on the mechanical properties of mild steel on shielded metal arc welding (SMAW) joint will unravel a better understanding on multi-pass welding by different types of filler material and number of welding passes. The design of experiment (DOE) for this study is two-level ANOVA which will be an essential tool to determine the outcome of this study. In detail, two-level ANOVA technique is used where two types of electrodes (E6013 and E7016) and two different numbers of passes (3 passes and 5 passes). The base material for this study is mild steel as it has good weldability and the specimens will undergo tensile and hardness test in order to obtain experimental results. After all the results are taken, all data computed and analysed using full factorial design of experiment. The outcome of the multi-pass study can be concluded that there are significant differences in the factors that were analysed. The interaction between electrode and passes shows that the interaction is not parallel with each other. Tensile strength and hardness of welded metal however there are no differences in hardness when the passes increased. The results for Rockwell Hardness test shows that the highest hardness recorded is 83.69 HRG for 3 passes, while UTS recorded was 569.46 MPa for 5 passes, both using electrode E7016. Based on the response optimizer done with Full Factorial Design of Experiment, electrode E7016 is the ideal electrode used in this study for hardness and tensile
现代工业仍然依靠焊接通过基底金属和填充材料之间的熔合来连接两种金属。在本研究中,重点是多道焊,因为这项技术是在超过多道焊技术的限制时使用的,并广泛应用于石油天然气、建筑和生产等行业。研究多道焊对低碳钢焊条电弧焊(SMAW)接头力学性能的影响,将有助于更好地理解不同填充材料和焊道数的多道焊。本研究的实验设计(DOE)是两级方差分析,这将是确定本研究结果的重要工具。详细地说,两级方差分析技术用于两种类型的电极(E6013和E7016)和两种不同次数的通过(3次通过和5次通过)。本研究的基材是软钢,因为它具有良好的焊接性,试样将进行拉伸和硬度测试,以获得实验结果。在取得所有结果后,使用实验的全因子设计对所有数据进行计算和分析。多通道研究的结果可以得出结论,所分析的因素存在显著差异。电极和通道之间的相互作用表明,相互作用是不平行的。然而,当焊道增加时,焊接金属的抗拉强度和硬度没有差异。洛氏硬度测试结果显示,3道次记录的最高硬度为83.69 HRG,而5道次的UTS记录为569.46 MPa,均使用E7016电极。基于全因子实验设计的响应优化器,E7016电极是本研究中用于硬度和拉伸的理想电极
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引用次数: 2
ACIDITY, SOLUBILITY AND CHEMICAL UTILIZATION OF LOCAL LEUCAENA LEUCOCEPHALA STEM BARK 地方银合欢茎皮的酸度、溶解度及化学利用
Q3 Engineering Pub Date : 2019-09-11 DOI: 10.26480/jmerd.05.2019.194.201
R. Salim, J. Asik, M. Sarjadi
Acidity, solubility and chemical properties of eleven years old of Leucaena leucocephala stem bark were investigated. The bark was peeled from the stem of tree and gentle washed in tap water to remove dirt before air-dried in the laboratory at room temperature (24 + 3°C) for 2-3 weeks. The bark was minced into coarse powder and grind to pass BS 250μm mesh sieve. After air-dried for several days, the samples were conducted to chemical analyses (ash content and pH value; solubility in 1%NaOH, hot and cold water solubility; extractive, cellulose and lignin content) based on ASTM standard methods. The results show that L. leucocephala stem bark considered as least acidic (pH value 6.04) and high ash content (15.76%). The solubility of bark components was higher in 1% NaOH (41.36%) compared to hot water (14.45%) and cold water (11.06%). Holocellulose and hemicellulose was 132.85% and 103.66%, respectively. Lignin was the major composition in L. leucocephala stem bark (38.4%) followed by cellulose (29.19%) and extractive (8.39%). This study indicated that the bark of L. leucocephala had less acidity. The high solubility of the bark potential as a carbohydrate resource, while the chemical component of the bark might influence rapid combustion during pyrolysis.
对11年生银合欢茎皮的酸度、溶解度和化学性质进行了研究。将树皮从树干上剥下来,在自来水中温和清洗以去除污垢,然后在实验室室温(24 + 3°C)下风干2-3周。将树皮剁碎成粗粉,粉碎后通过BS 250μm筛网筛。风干几天后,对样品进行化学分析(灰分含量和pH值;在1%NaOH中的溶解度,热水和冷水的溶解度;萃取物,纤维素和木质素含量)。结果表明,白头马茎皮酸性最小(pH值为6.04),灰分含量最高(15.76%)。树皮成分在1% NaOH中的溶解度(41.36%)高于热水(14.45%)和冷水(11.06%)。全纤维素和半纤维素含量分别为132.85%和103.66%。其中木质素含量最高(38.4%),其次为纤维素(29.19%)和浸出物(8.39%)。本研究表明,白头翁树皮具有较低的酸性。树皮的高溶解度是潜在的碳水化合物资源,而树皮的化学成分可能会影响热解过程中的快速燃烧。
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引用次数: 2
ENERGY AUDIT OF SUBCRITICAL PLANT PERFORMANCE WITH DIFFERENT TYPES OF SUBBITUMINOUS COAL 不同类型亚烟煤亚临界装置性能的能源审计
Q3 Engineering Pub Date : 2019-09-11 DOI: 10.26480/jmerd.04.2019.264.268
A. Nuraini, S. Salmi, A. Hairuddin
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引用次数: 2
INDUSTRIAL TRACKING CAMERA AND PRODUCT VISION DETECTION SYSTEM 工业跟踪摄像机与产品视觉检测系统
Q3 Engineering Pub Date : 2019-09-11 DOI: 10.26480/jmerd.04.2019.277.280
Wisam T. Abbood, Hiba K. Hussein, O. Abdullah
Many industrial and commercial applications today are beginning to use autonomous systems to increase productivity and reduce costs for production and manpower. Most of these applications are only semi- autonomous, it still needs assistance from a human to start up or receive continual instructions. It can be improve the productivity using the image processing techniques based on the camera processing capabilities and more efficient vehicles. This research paper describes a vision tracking system platform and USB camera that used to make a distinguishing operation applying to real-time video tracking processing for moving product. The industrial camera tracking system is designed to provide tracking and sorting for the products based on the shape quality criterion, which is means reject the product with low quality (bad shape). The platform is used to distinguish different shapes of products and tracking operation. The received video is displayed in the computer through the acquisition video, taking advantage of the toolkit for acquisition video and image processing. It can be determined where the place of the part and detect the product, and then send information to the control system to remove unwanted product.
如今,许多工业和商业应用都开始使用自主系统来提高生产率,降低生产和人力成本。这些应用程序中的大多数只是半自主的,它仍然需要人类的帮助来启动或接收持续的指令。利用基于相机处理能力和更高效的车辆的图像处理技术,可以提高生产效率。本文介绍了一种视觉跟踪系统平台和用于区分操作的USB摄像头,用于移动产品的实时视频跟踪处理。工业相机跟踪系统的目的是根据形状质量标准对产品进行跟踪和分类,即对质量差(形状差)的产品进行拒收。该平台用于区分不同形状的产品和跟踪操作。将接收到的视频通过采集视频显示在计算机中,利用工具箱进行采集视频和图像处理。它可以确定零件的位置并检测出产品,然后将信息发送到控制系统以去除不需要的产品。
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引用次数: 4
期刊
Journal of Mechanical Engineering Research and Developments
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